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The influence of simulation parameters on bulk carrier resistance: A comparative analysis of computational and experimental fluid dynamics (CFD/EFD) 模拟参数对散货船阻力的影响:计算流体力学与实验流体力学(CFD/EFD)对比分析
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.036
Khaled A. Hafez , Ahmed T. Ahmed , Mohamed M. Helal
This research evaluates the computational resource requirements for CFD simulation parameters in predicting ship resistance, using the Volume of Fluid (VOF) method with the ISIS-CFD solver on a scaled 57,000-ton deadweight (DWT), single-screw bulk carrier, Oceanbeauty. The paper explores the effects of various simulation parameters such as the non-dimensional distance to the wall of the nearest cell center (y+), near wall treatment, turbulence model, time step (Δt), and discretization scheme, across a velocity range (Vm) from 1.018 to 1.503m/s and a corresponding Froude number range (Fn) from 0.126 to 0.186. The study employs an unstructured hexahedral grid, coupled with Wall Function (WF) and Wall Resolved (WR) approaches, and conducts a grid independence analysis to assess numerical uncertainty of the CFD simulations, validating hull resistance predictions against EFD data and ensuring compliance with relevant International Towing Tank Conference (ITTC) guidelines. The key findings highlight the significant influence of turbulence model choice and near-wall treatment (WF or WR) on prediction accuracy, underscoring the importance of an integrated approach to simulation requirements, flow characteristics, accuracy standards, and computational resources for reliable numerical results. Finally, based on Oceanbeauty’s CFD resistance prediction, the generalization of the results to diverse hull forms, with different design parameters, is presented and discussed.
本研究利用流体体积(VOF)方法和ISIS-CFD求解器,在一艘规模为57,000吨载重量(DWT)的单螺杆散货船Oceanbeauty上,评估了CFD模拟参数在预测船舶阻力方面的计算资源需求。本文探讨了各种模拟参数的影响,如到最近单元中心壁面的无因次距离(y+),近壁处理,湍流模型,时间步长(Δt)和离散方案,在1.018至1.503m/s的速度范围(Vm)和相应的弗鲁德数范围(Fn)从0.126到0.186。该研究采用非结构化六面体网格,结合壁面函数(WF)和壁面解析(WR)方法,并进行网格独立性分析,以评估CFD模拟的数值不确定性,根据EFD数据验证船体阻力预测,并确保符合相关的国际拖曳舱会议(ITTC)指南。主要研究结果强调了湍流模型选择和近壁处理(WF或WR)对预测精度的重要影响,强调了综合考虑模拟要求、流动特性、精度标准和计算资源的重要性,以获得可靠的数值结果。最后,以Oceanbeauty的CFD阻力预测为基础,对不同设计参数下不同船型的阻力预测结果进行了推广和讨论。
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引用次数: 0
Autonomous aerial pipeline detection and tracking using YOLOv8 and real-time control algorithms 使用YOLOv8和实时控制算法的自主空中管道检测和跟踪
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.044
Ibrahim Akinjobi Aromoye , Lo Hai Hiung , Patrick Sebastian , Abdullateef Oluwagbemiga Balogun , Lukman Shehu Ayinla
The oil and gas industry relies heavily on extensive pipeline networks, necessitating regular inspections and maintenance to ensure structural integrity and prevent failures. Traditional inspection methods, including manual visual checks and high-sensitivity sensors, are often labour-intensive, prone to human error, and inefficient in hazardous environments. Drone-based inspections have emerged as a promising alternative; however, most existing systems still depend on skilled operators, limiting scalability and autonomy. To address these, this study introduces a novel autonomous aerial pipeline monitoring system that leverages advanced computer vision techniques. The system employs a Tello drone with an onboard camera and integrates three core algorithms: pipeline detection, pipeline following, and altitude control. These algorithms were optimised for real-time performance and stability. The object detection model, trained using YOLOv8s, achieved approximately 71 % accuracy under standard conditions. Further experiments involving data preprocessing, augmentation, and model training configurations demonstrated that a 90/5/5 split with 100 training epochs produced the highest precision of 94 %. During real-time pipeline tracking, the system achieved a mean squared error (MSE) of 0.0023 m², indicating high-precision navigation. In addition, the altitude control algorithm attained a MAE of 0.0044 m, effectively minimising altitude fluctuations. Compared to existing drone-based inspection systems, the proposed approach demonstrated superior accuracy, achieving 97.4 % mAP compared with 72 % in current solutions, and reducing tracking MSE from 0.0111 m² to 0.0023 m². These results highlight the system’s capacity to enhance autonomy, reduce reliance on human operators, and improve safety in hazardous environments, advancing the state of the art in autonomous pipeline monitoring.
石油和天然气行业严重依赖广泛的管道网络,需要定期检查和维护以确保结构完整性并防止故障。传统的检查方法,包括人工目视检查和高灵敏度传感器,通常是劳动密集型的,容易出现人为错误,并且在危险环境中效率低下。基于无人机的检查已经成为一种很有前途的替代方案;然而,大多数现有系统仍然依赖于熟练的操作员,限制了可扩展性和自主性。为了解决这些问题,本研究引入了一种新型的自主空中管道监测系统,该系统利用先进的计算机视觉技术。该系统采用一架带有机载摄像头的Tello无人机,并集成了三种核心算法:管道检测、管道跟踪和高度控制。这些算法的实时性能和稳定性进行了优化。使用YOLOv8s训练的目标检测模型在标准条件下达到了约71% %的准确率。涉及数据预处理、增强和模型训练配置的进一步实验表明,90/5/5分割和100个训练epoch产生的最高精度为94 %。在管道实时跟踪过程中,系统均方误差(MSE)为0.0023 m²,导航精度较高。此外,高度控制算法的MAE为0.0044 m,有效地减小了高度波动。与现有的基于无人机的检测系统相比,所提出的方法显示出更高的精度,与现有解决方案的72 %相比,mAP达到97.4% %,并将跟踪MSE从0.0111 m²降低到0.0023 m²。这些结果突出了该系统在增强自主性、减少对人工操作人员的依赖、提高危险环境下的安全性方面的能力,推动了自主管道监测的发展。
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引用次数: 0
Deep neural network-integrated finite-time fault-tolerant control for upper limb rehabilitation robots under actuator constraints 基于深度神经网络的上肢康复机器人执行器约束有限时间容错控制
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.033
Fuad E. Alsaadi , Njud S. Alharbi
This paper introduces a hybrid fault-tolerant control framework for nonlinear upper-limb rehabilitation robots subject to actuator saturation and time-varying uncertainties. The approach combines a deep neural network (DNN)–based state-space model to capture nonlinear rehabilitation dynamics, a finite-time disturbance observer to address unmodeled effects and actuator degradation, and a finite-time sliding-mode controller that enforces actuator limits. Established finite-time Lyapunov tools are used to guarantee convergence in the presence of modeling errors, faults, and input constraints. Simulation studies under ideal, input-constrained, and actuator-fault conditions show substantial improvements in tracking accuracy, up to 58 % faster convergence, and smoother, more energy-efficient control inputs compared to PID and classical SMC baselines. The use of fixed-size matrix–vector computations supports real-time execution on embedded platforms. This framework effectively integrates data-driven modeling with robust finite-time control, providing a practical and reliable solution for human-in-the-loop rehabilitation systems.
针对执行器饱和和时变不确定性的非线性上肢康复机器人,提出了一种混合容错控制框架。该方法结合了基于深度神经网络(DNN)的状态空间模型来捕获非线性恢复动力学,一个有限时间干扰观测器来解决未建模的效应和执行器退化,以及一个有限时间滑模控制器来强制执行执行器限制。已建立的有限时间Lyapunov工具用于在存在建模错误、故障和输入约束的情况下保证收敛。在理想、输入受限和执行器故障条件下的仿真研究表明,与PID和经典SMC基线相比,跟踪精度有了实质性的提高,收敛速度高达58% %,控制输入更平滑、更节能。使用固定大小的矩阵向量计算支持在嵌入式平台上实时执行。该框架有效地将数据驱动建模与鲁棒有限时间控制相结合,为人在环康复系统提供了实用可靠的解决方案。
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引用次数: 0
Advances in localization techniques and algorithms for UWSNs: A comprehensive review of challenges, opportunities, future directions, and comparative analysis UWSNs定位技术和算法的进展:挑战、机遇、未来方向和比较分析
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.039
Zahid Ullah Khan , Aman Muhammad , Javed Khan , Sajid Ullah Khan , Irshad Ahmed Abbasi , Hassan Nazeer Chaudhry , Nazik Alturki , Sultan Alanazi
Underwater Wireless Sensor Networks (UWSNs) play a crucial role in diverse applications, including environmental monitoring, underwater exploration, aquatic life research, and military surveillance. Accurate localization of sensor receiver (Rx) nodes is essential for ensuring precise data collection and maintaining network reliability. This research offers a comprehensive examination of the challenges and advancements in UWSNs localization techniques, addressing the complexities of achieving accurate localization and presenting mathematical solutions for each issue. Furthermore, the paper introduces an innovative classification framework for localization techniques, dividing them into two primary categories: centralized and distributed approaches. Each category is further segmented into estimation based and prediction-based techniques, providing a structured perspective to improve the understanding of various localization methods in UWSNs. Additionally, localization algorithms are classified into two major types range free and range-based methods. The study provides an in-depth discussion of their core principles and real-world applications. It also reviews recent advancements in localization algorithms and techniques for UWSNs, highlighting cutting edge methods and their contribution in improving localization accuracy and efficiency. Moreover, mathematical and simulation-based analyses are employed to assess key localization algorithms, such as Centroid, Distance Vector Hop (DV-Hop), and Approximate Point in Triangle (APIT). A comparative evaluation of these algorithms is conducted using multiple performance metrics, offering valuable insights into their strengths and limitations. Lastly, the study explores future research directions and potential opportunities, emphasizing key areas for further innovation and development in UWSN localization. By providing a comprehensive analysis of existing localization approaches, this research lays the groundwork for future advancements in the aforesaid field, ultimately aiming to enhance the performance and reliability of UWSNs across various underwater applications.
水下无线传感器网络(UWSNs)在环境监测、水下探测、水生生物研究和军事监视等多种应用中发挥着至关重要的作用。传感器接收器(Rx)节点的精确定位是确保精确数据采集和维护网络可靠性的关键。本研究对UWSNs定位技术的挑战和进步进行了全面的研究,解决了实现精确定位的复杂性,并为每个问题提供了数学解决方案。此外,本文还引入了一种创新的定位技术分类框架,将其分为集中式和分布式两大类。每个类别进一步细分为基于估计和基于预测的技术,提供了一个结构化的视角,以提高对uwsn中各种定位方法的理解。此外,定位算法主要分为无距离和基于距离两大类。该研究对其核心原理和实际应用进行了深入的讨论。它还回顾了UWSNs定位算法和技术的最新进展,重点介绍了前沿方法及其在提高定位精度和效率方面的贡献。此外,基于数学和仿真的分析方法对质心、距离矢量跳(DV-Hop)和三角形近似点(APIT)等关键定位算法进行了评估。使用多个性能指标对这些算法进行了比较评估,从而对它们的优势和局限性提供了有价值的见解。最后,探讨了未来的研究方向和潜在的机遇,强调了UWSN本地化进一步创新和发展的关键领域。通过对现有定位方法的全面分析,本研究为上述领域的未来发展奠定了基础,最终旨在提高UWSNs在各种水下应用中的性能和可靠性。
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引用次数: 0
Predicting the condition of small and medium-span bridges using hybrid machine learning 使用混合机器学习预测中小跨度桥梁的状况
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2025.12.056
Luo-meng Zhang , Dong Liang , Hai-bin Huang , Yao-zong Hu , Jin-song Zhang
Medium- and small-span beam bridges are critical components of modern transportation networks. Studying their degradation patterns based on long-term inspection data is crucial for making informed maintenance and repair decisions. To accurately predict the technical condition of medium and small-span bridges, this study proposes a bridge degradation prediction model based on a hybrid machine learning algorithm integrating Recursive Feature Elimination (RFE), Seagull Optimization Algorithm (SSOA), Genetic Algorithm (GA), and Natural Gradient Boosting (NGBoost). First, a comprehensive database of bridge technical conditions was constructed using 12 years of inspection data from 600 bridges in a specific province. RFE was employed to select 10 key factors, including bridge age, traffic volume, and bearing ratings, to optimize the model's input dimensions. Subsequently, the SSOA-GA method was used to optimize the hyperparameters of the NGBoost model, improving the prediction accuracy and generalization capabilities. To further improve the model’s interpretability, SHAP analysis was conducted, revealing the critical influence of factors like bridge age, traffic volume, and bearing ratings on bridge technical conditions. The results indicate that the proposed model demonstrates excellent performance in prediction accuracy and generalization, achieving an R² value of 0.975 and an RMSE of 0.115. It effectively captures the nonlinear relationships between bridge conditions and multiple influencing factors. Moreover, with the help of SHAP analysis, the relative contributions of input factors were quantified, confirming the critical influence of bridge age, traffic volume, and bearing ratings on bridge technical conditions. This significantly enhances the model's interpretability and practicality, providing a scientific basis for formulating bridge maintenance and repair strategies.
中小跨径梁桥是现代交通网络的重要组成部分。基于长期检测数据研究其退化模式对于做出明智的维护和维修决策至关重要。为了准确预测中小跨度桥梁的技术状况,本研究提出了一种基于递归特征消除(RFE)、海鸥优化算法(SSOA)、遗传算法(GA)和自然梯度提升(NGBoost)相结合的混合机器学习算法的桥梁退化预测模型。首先,利用某省600座桥梁12年的检测数据,构建了一个综合性的桥梁技术状况数据库。采用RFE法选取桥梁龄期、交通量、承载等级等10个关键因素对模型输入维度进行优化。随后,采用SSOA-GA方法对NGBoost模型的超参数进行优化,提高了模型的预测精度和泛化能力。为了进一步提高模型的可解释性,进行了SHAP分析,揭示了桥梁年龄、交通量、承载等级等因素对桥梁技术状况的关键影响。结果表明,该模型具有较好的预测精度和泛化性能,R²值为0.975,RMSE为0.115。它有效地捕捉了桥梁状态与多种影响因素之间的非线性关系。此外,借助SHAP分析,量化了输入因素的相对贡献,确定了桥梁年龄、交通量和承载等级对桥梁技术状况的关键影响。这大大提高了模型的可解释性和实用性,为制定桥梁养护和维修策略提供了科学依据。
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引用次数: 0
An edge-available defect detection And Localization Flow Model 一种边缘可用缺陷检测与定位流程模型
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.028
Yueyang Sui, Anluo Yi
Unsupervised defect detection aims to identify and localize unpredictable defects in industrial manufacturing processes caused by uncontrollable factors. Flow-based unsupervised models have recently attracted considerable attention from the research community. However, existing methods generally suffer from limited sensitivity to fine edge structures in images, making it difficult to effectively capture boundary information of defective regions, as well as excessive redundancy in feature representations, which degrades both discriminative power and computational efficiency. To address these limitations, we propose an Edge-Aware Defect Detection and Localization Flow model (EADFlow). EADFlow integrates a Frequency Domain Edge-Aware Module to enhance the modeling of high-frequency edge information and introduces a Focused Local and Global Attention Module to reduce feature redundancy and strengthen feature representation capability. Experimental results show that EADFlow achieves state-of-the-art performance across multiple industrial defect detection benchmarks significantly outperforming existing advanced methods.
无监督缺陷检测旨在识别和定位工业制造过程中由不可控因素引起的不可预测缺陷。基于流的无监督模型最近引起了研究界的广泛关注。然而,现有方法对图像精细边缘结构的敏感性有限,难以有效捕获缺陷区域的边界信息,特征表示冗余度过高,降低了判别能力和计算效率。为了解决这些限制,我们提出了一个边缘感知缺陷检测和定位流模型(EADFlow)。EADFlow集成了频域边缘感知模块(Frequency Domain edge - aware Module),增强了高频边缘信息的建模能力;引入了聚焦局部和全局关注模块(Focused Local and Global Attention Module),减少了特征冗余,增强了特征表示能力。实验结果表明,EADFlow在多个工业缺陷检测基准测试中达到了最先进的性能,显著优于现有的先进方法。
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引用次数: 0
A resource provision method for UAV-assisted edge computing based on improved DPoS consensus mechanism 基于改进DPoS共识机制的无人机辅助边缘计算资源供给方法
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.043
Jing Zhang, Tianming Yang, Qiang Guo, Zhiqiang Yang, Jingfang Wang
With the proliferation of IoT devices and the widespread adoption of 5G technology, UAV-assisted edge computing (UAVAEC) architecture is rapidly expanding. However, the openness of wireless communication links renders the network vulnerable to malicious attacks, making security a significant concern in UAVAEC scenarios. We propose a blockchain-based approach for resource provisioning in UAVAEC architecture, ensuring secure network communication. To solve the service response latency of IoT terminals rendered by blockchain consensus process, this article adopts an offline strategy when recording the resource allocation process and crucially introduces an improved DPoS consensus mechanism. This mechanism aims to make the blockchain lightweight, and make the entire system run more efficiently in the UAVAEC environment. To strike a balance between efficiency and decentralization, we have designed an improved transaction authentication procedure centered around the competition for accounting rights. Extensive simulation experiments confirm the performance of our proposed algorithm. Compared to benchmark algorithms, it achieves higher throughput, lower block generation delay, and greater utility for candidate nodes.
随着物联网设备的激增和5G技术的广泛采用,无人机辅助边缘计算(UAVAEC)架构正在迅速扩展。然而,无线通信链路的开放性使网络容易受到恶意攻击,使得安全成为UAVAEC场景中的一个重要问题。我们提出了一种基于区块链的UAVAEC架构资源配置方法,确保网络通信安全。为了解决区块链共识过程带来的物联网终端业务响应延迟问题,本文在记录资源分配过程时采用离线策略,重点引入了改进的DPoS共识机制。该机制旨在使区块链轻量化,并使整个系统在UAVAEC环境中更有效地运行。为了在效率和去中心化之间取得平衡,我们设计了一个以会计权竞争为中心的改进的交易认证程序。大量的仿真实验验证了所提算法的性能。与基准算法相比,它实现了更高的吞吐量,更低的块生成延迟,以及候选节点的更高效用。
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引用次数: 0
Advancing sustainable water management: The pivotal role of civil engineering in navigating environmental and urban challenges 推进可持续水资源管理:土木工程在应对环境和城市挑战中的关键作用
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.034
Ali Akbar Firoozi , Ali Asghar Firoozi , Taoufik Saidani
This study rigorously evaluates the critical role of civil engineering in advancing sustainable water management, a cornerstone for achieving global environmental sustainability and resource conservation objectives. Amid increasing water demands, exacerbated by climate change and rapid urbanization, the imperative to incorporate innovative practices within water management systems has intensified. This manuscript offers a comprehensive analysis of cutting-edge technological advancements and methodologies currently transforming water supply, wastewater treatment, and stormwater management. It highlights the significant impact of these innovations in meeting sustainability goals and confronts the complex challenges that obstruct their broader adoption. Additionally, the paper outlines strategic approaches to surmount financial, technological, regulatory, and societal obstacles, thereby promoting a sustainable, efficient, and equitable water resource management paradigm. Through the integration of theoretical frameworks with empirical case studies, this research aims to ignite further academic exploration, policy refinement, and practical applications that uphold the principles of sustainability within the field of civil engineering.
本研究严格评估土木工程在推进可持续水管理中的关键作用,这是实现全球环境可持续性和资源保护目标的基石。由于气候变化和快速城市化加剧了水需求的增加,将创新做法纳入水管理系统的必要性日益增强。这份手稿提供了尖端的技术进步和方法的综合分析,目前正在改变供水,废水处理和雨水管理。它强调了这些创新在实现可持续发展目标方面的重大影响,并面对阻碍其广泛采用的复杂挑战。此外,本文还概述了克服财政、技术、监管和社会障碍的战略方法,从而促进可持续、高效和公平的水资源管理模式。通过理论框架与实证案例研究的结合,本研究旨在激发进一步的学术探索、政策完善和实际应用,以维护土木工程领域的可持续性原则。
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引用次数: 0
MDMB-YOLO: A liquid crystal display defect detection method using Multi-Differential Fusion and multi-branch feature pyramid MDMB-YOLO:基于多差分融合和多分支特征金字塔的液晶显示缺陷检测方法
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.035
Shi Luo , Xiaoyue Chen , Sheng Zheng , Yuxin Zhao
To address the challenges of coexisting defects at multiple scales and the tendency for small defects to be missed in LCD defect detection, this paper proposes a novel detection algorithm. The method first designs a Multi-Differential Fusion Module (MDFM), which enhances sensitivity to small defects (especially dot defects) by integrating multiple differential sensing strategies. Second, a multi-branch fusion efficient feature pyramid network (MFEFPN) is constructed. Leveraging a multi-branch structure and efficient fusion mechanisms, this network effectively mitigates information loss and feature interference issues inherent in traditional feature pyramid networks. To further balance accuracy and computational efficiency, we designed an Adaptive Shared Lightweight Detection Head (ASLD), which maintains excellent detection accuracy while significantly reducing the number of parameters and computational complexity (GFLOPs) through a parameter-sharing mechanism. Additionally, geometric constraint terms are incorporated into the loss function to further enhance the localization capability of defect boundaries. Experimental results show that the proposed MDMB-YOLO achieves an accuracy of 85.2%, with a 4.4% improvement in accuracy, a 3.3% improvement in recall rate, a 2.8% improvement in mAP50, and a 0.9% improvement in mAP50-95 compared to the baseline model. The number of parameters and GFLOPs were reduced by 23.3% and 8%, respectively, compared to the baseline model, indicating that this approach offers both accuracy and efficiency advantages in LCD defect detection tasks. The dataset used in this study has been publicly released, and we encourage its use for related research in accordance with the platform’s terms at:https://aistudio.baidu.com/dataset/detail/358247/settings.
针对LCD缺陷检测中多尺度缺陷共存以及小缺陷容易被遗漏的问题,提出了一种新的缺陷检测算法。该方法首先设计了一个多差分融合模块(MDFM),通过集成多种差分传感策略来提高对小缺陷(特别是点缺陷)的灵敏度。其次,构造了多分支融合高效特征金字塔网络(MFEFPN)。该网络利用多分支结构和高效的融合机制,有效地缓解了传统特征金字塔网络固有的信息丢失和特征干扰问题。为了进一步平衡精度和计算效率,我们设计了一种自适应共享轻量级检测头(ASLD),通过参数共享机制,在保持良好检测精度的同时显著降低了参数数量和计算复杂度(GFLOPs)。在损失函数中加入几何约束项,进一步增强缺陷边界的局部化能力。实验结果表明,所提出的MDMB-YOLO准确率达到85.2%,准确率提高4.4%,召回率提高3.3%,mAP50提高2.8%,mAP50-95提高0.9%。与基线模型相比,参数数量和gflop分别减少了23.3%和8%,表明该方法在LCD缺陷检测任务中具有准确性和效率优势。本研究使用的数据集已经公开发布,我们鼓励根据平台条款将其用于相关研究:https://aistudio.baidu.com/dataset/detail/358247/settings。
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引用次数: 0
A gene expression programming-enabled prediction for hot flow stress of 5A06 aluminum alloy used in large structures 基于基因表达编程的大型结构5A06铝合金热流应力预测
IF 6.8 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-02-01 DOI: 10.1016/j.aej.2026.01.011
Jing Wang , Qiang Liang , Yan Li , Yong Wang
Hot rolling of 5A06 aluminum alloy is crucial for manufacturing large structural components in the aerospace and shipbuilding industries. Accurate prediction of the alloy’s hot flow stress is essential for optimizing the rolling process and ensuring product quality. Hot compression experiments were conducted to obtain the experimental data using the Gleeble-3500 in this study. Research was performed at several temperature levels for deformation (specifically 573 K, 623 K, etc., up to 773 K), utilizing diverse strain rates (from 0.01 s−1 to 10 s−1, increasing by 10 times each), concluding with a peak deformation percentage of 60 %. It established Johnson-Cook (J-C), Zerilli-Armstrong (Z-A), and Gene Expression Programming (GEP) constitutive models, evaluating accuracy via statistics and DEFORM-2D finite element simulation (FES). Statistics showed GEP was best: R²= 0.98 (J-C:0.96, Z-A:0.95), lowest RMSE= 11.41(J-C:26.51, Z-A=30.43), MAE= 8.62(J-C:18.83, Z-A: 15.86), AARE= 9.47 % (J-C: 31.40 %, Z-A: 11.64 %). FES further confirmed the GEP model’s superiority, as it exhibited the smallest load deviation from experimental values. Furthermore, deformation stress predictions of non-experimental conditions were conducted under two sets of conditions: a strain rate of 0.1 s−1 with deformation temperatures of 593 K and 643 K, and a deformation temperature of 573 K with strain rates of 0.05 s−1, 0.5 s−1, and 2.5 s−1. The results show that the stress curves at 593 K and 643 K align with the trend of experimental curves at 573 K, 623 K, and 673 K and lie within their corresponding intervals; similarly, the stress curves at 0.05 s−1, 0.5 s−1, and 2.5 s−1 conform to the trend of experimental curves at 0.01 s−1, 0.1 s−1, and 1 s−1, with their positions following the rule that higher strain rates lead to greater deformation stresses. The GEP model can not only effectively predict the flow stress under experimental conditions but also forecast the flow stress under non-experimental deformation conditions, thus providing a valuable tool for the numerical simulation and process optimization of the hot rolling process of 5A06 aluminum alloy.
5A06铝合金的热轧对于制造航空航天和造船工业的大型结构部件至关重要。准确预测合金热流应力对优化轧制工艺、保证产品质量至关重要。本研究采用Gleeble-3500进行热压缩实验,获得实验数据。研究在不同温度水平下进行变形(特别是573 K, 623 K等,直至773 K),利用不同的应变率(从0.01 s−1到10 s−1,每次增加10倍),得出峰值变形率为60 %。建立了Johnson-Cook (J-C)、zerillii - armstrong (Z-A)和Gene Expression Programming (GEP)本构模型,通过统计和DEFORM-2D有限元模拟(FES)评估了本构模型的准确性。全球创业是最好的统计数据显示:R²= 0.98 (Z-A j: 0.96: 0.95),最低RMSE = 11.41 (j: 26.51, Z-A = 30.43),美= 8.62 (Z-A j: 18.83: 15.86),阿勒河= 9.47 % (Z-A j: 31.40 %:11.64 %)。FES进一步证实了GEP模型的优越性,因为它与实验值的载荷偏差最小。此外,在变形温度为593 K和643 K时,应变速率为0.1 s−1;变形温度为573 K时,应变速率为0.05 s−1、0.5 s−1和2.5 s−1时,对非实验条件下的变形应力进行了预测。结果表明:593 K和643 K处的应力曲线与573 K、623 K和673 K处的实验曲线趋势一致,处于相应的区间内;同样,0.05 s−1、0.5 s−1和2.5 s−1处的应力曲线与0.01 s−1、0.1 s−1和1 s−1处的实验曲线趋势一致,其位置遵循应变率越大,变形应力越大的规律。GEP模型既能有效预测实验条件下的流变应力,又能预测非实验变形条件下的流变应力,为5A06铝合金热轧过程的数值模拟和工艺优化提供了有价值的工具。
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