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Study of the Separation of Pyrolysis Gases at Different Moisture Content of Vegetable Raw Materials
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-02-07 DOI: 10.1134/S0040579524601614
R. G. Safin, V. G. Sotnikov, A. N. Zagirov

Today, the issue of recycling organic waste is very relevant. Unclaimed raw materials can be used to produce useful household products, such as biofuels, which can become a replacement for fuels derived from petroleum products. The basic information on the processing of organic waste into pyrolysis fuel with different moisture content of raw materials by the method of thermal decomposition is considered. Experimental installations for pyrolysis and separation are presented. Experimental studies are carried out on the pyrolysis of pine wood chips with a moisture content of 20, 15, and 10%. The resulting pyrolysis liquid is subjected to a separation process to find out how the moisture content of the feedstock affects the yield of useful products used to produce biofuels. Based on the experiments, it is found that at high moisture content of the feedstock subject to pyrolysis, the total amount of outgoing liquid pyrolysis products will be greater due to the presence of water in them, and the lower the humidity, the lower the total volume. Based on the results of the experiments and the kinetic dependence of the specific mass of the condensed pyrolysis distillate on the moisture content of the feedstock, the histogram of the dependence of the yield of liquid pyrolysis products on moisture and the graph of the yield of the secondary separation fractions in the presence of moisture are constructed.

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引用次数: 0
Mechanoactivation of Aqueous Solutions as a Way to Improve Mixing and Structure Formation in Disperse Systems
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-02-07 DOI: 10.1134/S0040579524601547
V. V. Ivanov, S. D. Rudnev, D. M. Borodulin, A. I. Krikun
<p>Dough making is one of the most complex in bread making. Mixing of flour with liquid components (water, aqueous solutions) is a complex process of surface interaction associated with overcoming the surface energy at the interface between phases. The intensity of the formation of a homogeneous mixture of flour and liquid components, which is subsequently converted into dough, determines the structural and mechanical properties of the dough. The aim of this work was the theoretical substantiation and experimental confirmation of the influence of preliminary mechanical treatment of liquid components on the process of dough mixing and structure formation in the aqueous disperse system. The adhesive interaction of the free-flowing material with the liquid was theoretically analyzed. It was shown that the surface energy at the phase interaction interface should be reduced. It was experimentally established that mechanical action on water and aqueous solutions reduces the surface tension by 20–30%. It was determined that, in mixing of flour and liquid components of dough, preliminary mechanical treatment improves wetting, increases elasticity, and decreases the time of structure formation in dough. The specific power during kneading is reduced by 15–20%. Rheological study with a Rheotest viscometer, Structurometer ST 2, and Rehbinder conical plastometer showed improvement of the structural and mechanical properties of the dough: an increase in the ultimate shear stress by 20–25%, a decrease in the adhesion by 30–40%, an increase in the elastic properties after kneading up to 10%, and an increase in water-binding capacity. The studies were carried out on laboratory equipment and under industrial conditions at OAO Kemerovokhleb enterprises.</p><p>Dough making is one of the most complex in bread making. Mixing of flour with liquid components (water, aqueous solutions) is a complex process of surface interaction associated with overcoming the surface energy at the interface between phases. The intensity of the formation of a homogeneous mixture of flour and liquid components, which is subsequently converted into dough, determines the structural and mechanical properties of the dough. The aim of this work was the theoretical substantiation and experimental confirmation of the influence of preliminary mechanical treatment of liquid components on the process of dough mixing and structure formation in the aqueous disperse system. The adhesive interaction of the free-flowing material with the liquid was theoretically analyzed. It was shown that the surface energy at the phase interaction interface should be reduced. It was experimentally established that mechanical action on water and aqueous solutions reduces the surface tension by 20–30%. It was determined that, in mixing of flour and liquid components of dough, preliminary mechanical treatment improves wetting, increases elasticity, and decreases the time of structure formation in dough. The specific power
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引用次数: 0
Technological Scheme of Electroplating Industry Wastewater Treatment using Electromembrane Separation Methods
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-02-07 DOI: 10.1134/S004057952460147X
A. V. Krylov, K. V. Shestakov, S. I. Lazarev, K. V. Bryankin, N. V. Shel’

Negative environmental impacts are becoming more and more significant each year. Electroplating production is one of the largest sources of environmental pollution due to the high content of pollutants in its wastewater. Zinc, nickel, copper, and chrome coatings are most often used in electroplating production; therefore, as a result of the production process, alkaline, acidic, and other forms of wastewater contamination occur. To prevent environmental pollution by industrial solutions and wastewater of electroplating industries, it is possible to use electrodialysis purification. Historically, electrodialysis developed as a desalination method, but recently it has also been used for wastewater separation. The main advantages of electrodialysis are the low cost of cleaning, simplicity of operation, and the lack of the necessity of additional chemicals. In the work, experimental data are obtained on the purification level of an initial solution from Cu2+, Fe3+, and Ni2+ cations. Analysis of the experimental data allows us to establish that the separation process at a current density of 20 A/m2 is most advantageous in terms of energy efficiency among the studied separation modes. This separation mode provides almost the maximum purification level with relatively low energy consumption. Based on the selected current density, the economic efficiency of the proposed technological scheme of industrial solution and wastewater purification of electroplating production with a monthly volume of 10 000 m3 is estimated. Calculations show that the cost of cleaning of 1 m3 of wastewater according to the proposed technological scheme is more profitable than the cost of wastewater discharging, even without considering the conservation of water resources. The indicators of the profitability index (PI = 2.3) and the payback period (PP = 4 years and 4 months) allow us to conclude that the project of implementing the proposed technological scheme for cleaning industrial solutions and wastewater of electroplating production is cost-effective and can be profitably implemented in practice.

对环境的负面影响逐年增加。电镀生产废水中污染物含量高,是最大的环境污染源之一。电镀生产中最常用的是锌、镍、铜和铬镀层,因此在生产过程中会产生碱性、酸性和其他形式的废水污染。为了防止电镀工业的工业溶液和废水对环境造成污染,可以采用电渗析净化技术。电渗析在历史上是作为海水淡化方法发展起来的,但最近也被用于废水分离。电渗析法的主要优点是净化成本低、操作简单,而且不需要额外的化学品。在这项工作中,我们获得了初始溶液中 Cu2+、Fe3+ 和 Ni2+ 阳离子净化水平的实验数据。通过对实验数据的分析,我们可以确定,在所研究的分离模式中,电流密度为 20 A/m2 的分离过程在能效方面最具优势。这种分离模式以相对较低的能耗提供了几乎最高的纯化水平。根据所选的电流密度,估算了月产量为 10 000 立方米的电镀生产工业溶液和废水净化拟议技术方案的经济效益。计算结果表明,即使不考虑水资源的保护,根据建议的技术方案净化 1 立方米废水的成本比排放废水的成本更有利可图。根据盈利指数(PI = 2.3)和投资回收期(PP = 4 年 4 个月)的指标,我们可以得出结论,实施所建议的电镀生产工业溶液和废水净化技术方案的项目具有成本效益,可以在实践中获利。
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引用次数: 0
Phenomenological Kinetic Equation of Conversion of a Binder of Composite Materials Based on Isothermal Experimental Data
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-02-07 DOI: 10.1134/S0040579524601432
A. V. Kondyurin, V. M. Pestrenin, I. V. Pestrenina, L. V. Landik

In the problems of technological mechanics, such as manufacturing of composite structures, packaging and deployment of space-grade prepreg products, etc., there is a need to calculate the current mechanical properties of a composite material with an incompletely cured binder. Such properties are determined, first of all, by the state of the binder, which is described by the kinetic equation of conversion. The parameters of the kinetic equation depend on many factors: temperature, diffusion, the presence of a catalytic system, modifiers, reagents, the formation of by-products of kinetic reactions, evaporation of reagents, the effect of radiation on the reaction, etc. Reliable consideration of the influence of each factor in the kinetic equation turns out to be practically impossible. Therefore, most researchers use the phenomenological conversion equation based on experimental data, since these data reflect all the features of the kinetic process. The paper considers the first-order conversion equation, which takes into account autoacceleration and autodeceleration. The equation parameters are determined from isothermal experimental data using the following technique. The equation for the conversion rate is integrated, and the integral is used to construct a system of equations containing experimental data and the sought approximation parameters, which are determined by standard mathematical methods. The dependence of the kinetic equation parameters on temperature is also constructed by approximation. Examples of constructing conversion equations for a two-component model composite and the Barnes multicomponent industrial mixture are given. It is shown that the parameters of the kinetic equation in both cases significantly depend on temperature. Examples of using the obtained kinetic equation to calculate the degree of curing of samples under a given temperature loading are given.

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引用次数: 0
Simulation of Soot Emissions in a Diesel 柴油机烟尘排放模拟
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-02-07 DOI: 10.1134/S0040579524601468
V. A. Likhanov, A. N. Kozlov

The article provides a brief description of the key provisions of a mathematical model developed to determine the smoke content of diesel exhaust gases. During the operation of a diesel engine, some of the evaporated fuel condenses into a solid phase, forming dispersed solid soot particles. Depending on the engine operating mode, part of the particle mass is gasified, and part is released into the atmosphere with the exhaust gases. Soot emissions are largely responsible for the harmful effects of diesel on the environment. An analytical description of the soot emission process in a diesel engine is a difficult scientific task, since it is associated with a large number of physical and chemical fast-moving cyclic processes in the combustion chamber. The article proposes a method for determining the function of the average mass diameter of soot particles and the mass concentration of dispersed carbon in exhaust gases, taking into account the specifics of the thermodynamic and chemical processes taking place in the engine cylinder. The results of numerical modeling of the evolution of a soot particle in the engine cylinder are presented, which have practical significance for studying the chemical and physical processes at various stages of fuel combustion in order to reduce smoke emissions from diesel engines.

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引用次数: 0
Prospects of Using Taurine in the Production of Emulsion Rubbers 使用牛磺酸生产乳液橡胶的前景
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-12-16 DOI: 10.1134/S0040579524700167
V. A. Revina, V. N. Verezhnikov, I. N. Pugacheva, L. V. Molokanova, V. A. Sedykh, S. S. Nikulin

The use of taurine (2-aminoethane-1-sulfonic acid) to reduce the aggregative stability of dispersed systems is considered. It is shown that the consumption of taurine required to isolate rubber from latex is associated with the consumption of sulfuric acid. The best temperature regime for coagulation is 0–2°C. The best results are obtained when using a hybrid coagulant, sodium chloride–taurine, to isolate rubber from latex.

考虑使用牛磺酸(2-氨基乙烷-1-磺酸)来降低分散体系的聚集稳定性。结果表明,从乳胶中分离橡胶所需的牛磺酸的消耗量与硫酸的消耗量有关。混凝的最佳温度为0-2℃。当使用混合混凝剂氯化钠-牛磺酸将橡胶从乳胶中分离出来时,效果最好。
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引用次数: 0
Studying the Process of Gold Leaching after the Oxidative Roasting of a Refractory Gold-Bearing Concentrate 研究难熔含金精矿氧化焙烧后的金浸出过程
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-12-16 DOI: 10.1134/S0040579524700738
L. M. Karimova, A. S. Korabaev, T. O. Oleinikova, I. V. Terent’eva, A. M. Magaz

Studies of gold leaching from a roasted gravity concentrate derived from a refractory gold-bearing ore from the Akzhal deposit (Republic of Kazakhstan) are carried out. The gravity concentrate obtained has a yield of 7.47%, a gold content of 21.3 g/t, and a recovery of 65.15% from the –0.071 mm class ore ground to 70%. The major minerals in the concentrate sample are quartz, albite, muscovite, arsenopyrite, pyrite, organic matter, and calcium oxides. In the process of oxidative roasting, the sulfides are completely oxidized. Partial functions are derived for the Jin Chan and NaCN reagent concentration, leaching time, and grinding fineness, along with the generalized equation used to calculate the rate of gold leaching from the roasted concentrate.

对从 Akzhal 矿床(哈萨克斯坦共和国)的难选冶金矿石中提取的焙烧重力精矿进行了金浸出研究。获得的重力精矿产率为 7.47%,含金量为 21.3 克/吨,从研磨至 70% 的 -0.071 毫米级矿石中的回收率为 65.15%。精矿样品中的主要矿物为石英、白云石、褐铁矿、砷黄铁矿、黄铁矿、有机物和钙氧化物。在氧化焙烧过程中,硫化物被完全氧化。金蟾和 NaCN 试剂浓度、浸出时间和研磨细度的部分函数,以及用于计算焙烧精矿中金浸出率的通用方程均已得出。
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引用次数: 0
Capabilities of an Instrumental Neutron-Activation Analysis for Determination of Scandium and Its Controlled Extraction from CHPP Ash Dumps 从 CHPP 灰渣堆中测定钪及其受控提取的仪器中子活化分析能力
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-12-16 DOI: 10.1134/S0040579524700222
S. I. Ivannikov, N. S. Markin, N. V. Polyakova, Yu. I. Shashina, D. Kh. Shlyk, L. A. Zemskova

Abstract—It is shown that the scandium content in ash and slag waste can be determined and the efficiency of individual ash-processing operations can be monitored by the method of instrumental neutron-activation analysis. The results of determining the content of scandium and the elemental composition of ash and slag waste from thermal power plants and intermediate products of their processing are given. An increased content of scandium in the magnetic fraction of ash is established.

摘要--研究表明,可以通过仪器中子活化分析方法确定灰渣和炉渣废料中的钪含量,并监测各个灰渣处理操作的效率。文中给出了火力发电厂产生的灰渣和炉渣废料及其加工中间产品的钪含量和元素组成的测定结果。结果表明,灰渣中磁性部分的钪含量有所增加。
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引用次数: 0
Static Sorption of Petroleum Products by a Sorbent Made from Ash-and-Slag Waste of the Thermal Power Industry 火力发电工业灰渣废料制成的吸附剂对石油产品的静态吸附作用
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-12-16 DOI: 10.1134/S004057952470060X
T. G. Korotkova, S. A. Bushumov

The results of studying the static sorption of petroleum products from the aqueous phase by a sorbent made from ash-and-slag waste of the thermal power industry by drying at 110°C and annealing at 600°C are given. The operating range of pollution of the aquatic environment with petroleum products is determined, the lower value of which is 0.5 mg/L and the upper value is 300 mg/L with a sorbent dose of 5 g/L. The efficiency of oil-product extraction is 95% for a sorption time of 2 min with rotation speed of the mixing device of 200 rpm.

本文给出了火电工业灰渣废料制成的吸附剂通过 110°C 干燥和 600°C 退火从水相中静态吸附石油产品的研究结果。确定了石油产品对水环境污染的工作范围,当吸附剂剂量为 5 克/升时,其下限为 0.5 毫克/升,上限为 300 毫克/升。在吸附时间为 2 分钟、混合装置转速为 200 转/分钟的情况下,石油产品的萃取效率为 95%。
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引用次数: 0
Chemical and Mineral Composition of Dolerite of the Dergamysh Deposit 德尔加米什矿藏辉绿岩的化学和矿物成分
IF 0.7 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-12-16 DOI: 10.1134/S0040579524700398
E. N. Pechenkina, V. A. Krenev, S. V. Fomichev, E. I. Berbekova, D. F. Kondakov

Based on the results of chemical analysis of dolerite from the Dergamysh deposit by the ACP-OES method using the SELECTOR-S information and computing complex, a physicochemical model of the formation of this rock (dolerite) is constructed, and its mineral composition is calculated, which is confirmed by the results of X-ray phase analysis. Based on the found mineral composition, a method for using dolerite to obtain mineral fibers is proposed.

根据使用 SELECTOR-S 信息和计算综合系统通过 ACP-OES 方法对德尔加米什矿床的辉绿岩进行化学分析的结果,构建了该岩石(辉绿岩)形成的物理化学模型,并计算了其矿物成分,X 射线相分析的结果证实了这一点。根据所发现的矿物成分,提出了一种利用辉绿岩获取矿物纤维的方法。
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引用次数: 0
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Theoretical Foundations of Chemical Engineering
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