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Experimental Study on Flash Boiling Spray of High Pressure Liquid Ammonia Jet with Round and Elliptical Hole Nozzles 使用圆孔和椭圆孔喷嘴喷射高压液氨的闪蒸沸腾实验研究
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-03-01 DOI: 10.1615/atomizspr.2024050358
Chen Li, Zhixia He, Yizhou Yang, Jiafeng Chen, Wenjun Zhong
Ammonia is an ideal alternative fuel for mitigating carbon emissions. High-pressure direct injection of liquid ammonia (LNH3) offers significant advantages in enhancing energy efficiency and minimizing emissions. Due to the high saturation vapor pressure, the injection of LNH3 is susceptible to flash boiling. This study established a high-pressure common-rail LNH3 jet experimental platform and investigated the flash boiling spray characteristics of round and elliptical hole nozzles, by using the high-speed micro-imaging technology with backlight lighting. The results demonstrate that under non-flash boiling conditions, the residual LNH3 in the SAC chamber and nozzle can rapidly corrode the acrylic material of the nozzle, leading to deformation and failure of the nozzle structure. Under flash boiling conditions, LNH3 ejected from the hole will produce spherical macroscopic spray morphology. Then the spray gradually transitions from an elliptical profile to a conical profile as back pressure increases. Compared with round hole nozzles, elliptical hole nozzles exhibit higher flow velocity which enhances oil-gas mixing and promotes more pronounced flash boiling phenomena. Flash boiling occurs at an earlier stage with increased spray cone angle thereby improving atomization characteristics both during flash and non-flash boiling conditions. The tail jet of elliptical hole nozzles terminates earlier while exhibiting a higher rate decrease in average gray value, which improves the atomization quality in the tail spray stage and meets the requirements of timing, quantification, and precise control of the fuel injection system.
氨是减少碳排放的理想替代燃料。高压直接喷射液氨(LNH3)在提高能效和减少排放方面具有显著优势。由于饱和蒸气压较高,注入的 LNH3 容易闪沸。本研究建立了高压共轨 LNH3 喷射实验平台,并利用背光照明下的高速微成像技术研究了圆孔和椭圆孔喷嘴的闪沸喷射特性。结果表明,在非闪沸条件下,SAC 室和喷嘴中残留的 LNH3 会迅速腐蚀喷嘴的丙烯酸材料,导致喷嘴结构变形和失效。在闪沸条件下,从喷孔喷出的 LNH3 会产生球形宏观喷雾形态。然后,随着背压的增加,喷雾会从椭圆形逐渐过渡到锥形。与圆孔喷嘴相比,椭圆孔喷嘴的流速更高,从而加强了油气混合,促进了更明显的闪沸现象。随着喷射锥角的增大,闪沸发生的时间会提前,从而改善闪沸和非闪沸条件下的雾化特性。椭圆孔喷嘴的尾喷提前结束,同时平均灰度值的下降率更高,从而改善了尾喷阶段的雾化质量,满足了定时、定量和精确控制燃油喷射系统的要求。
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引用次数: 0
Nonlinear effects in viscoelastic drop shape oscillations 粘弹性液滴形状振荡中的非线性效应
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-02-01 DOI: 10.1615/atomizspr.2024051425
Dino Zrnić, Günter Brenn
A study of axisymmetric shape oscillations of viscoelastic drops in a vacuum is conducted, using the method of weakly nonlinear analysis. The motivation is the relevance of the shape oscillations for transport processes across the drop surface, as well as fundamental interest. The study is performed for, but not limited to, the two-lobed mode of initial drop deformation. The Oldroyd-B model is used for characterizing the liquid rheological behaviour. The method applied yields a set of governing equations, as well as boundary and initial conditions, for different orders of approximation. In the present paper, the equations and solutions up to second order are presented, together with the characteristic equation for the viscoelastic drop. The characteristic equation has an infinite number of roots, which determine the time dependency of the oscillations. Solutions of the characteristic equation are validated against experiments on acoustically levitated individual viscoelastic aqueous polymer solution drops. Experimental data consist in decay rate and oscillation frequency of free damped drop shape oscillations. With these data, solutions of the characteristic equation dominating the oscillations are identified. The theoretical analysis reveals nonlinear effects, such as the excess time in the prolate shape and frequency change for varying initial deformation amplitude. The influences of elasticity, measured by the stress relaxation and deformation retardation time scales, are quantified, and the effects are compared to the Newtonian case in the moderate-amplitude regime.
利用弱非线性分析方法,对真空中粘弹性液滴的轴对称形状振荡进行了研究。研究的动机在于形状振荡与液滴表面传输过程的相关性以及基本兴趣。研究针对但不限于初始液滴变形的双叶模式。奥尔德罗伊德-B 模型用于描述液体流变特性。所采用的方法产生了一组控制方程,以及不同近似阶数的边界条件和初始条件。本文介绍了二阶以下的方程和解法,以及粘弹性液滴的特征方程。特征方程有无数个根,它们决定了振荡的时间依赖性。根据声学悬浮单个粘弹性聚合物水溶液液滴的实验验证了特征方程的解决方案。实验数据包括自由阻尼液滴形状振荡的衰减率和振荡频率。根据这些数据,确定了主导振荡的特征方程的解。理论分析揭示了非线性效应,如在不同的初始变形振幅下,凸形的过剩时间和频率变化。通过应力松弛和变形延缓时间尺度对弹性的影响进行了量化,并将其与中等振幅情况下的牛顿效应进行了比较。
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引用次数: 0
A novel experimental approach to study drop-particle collisions 研究液滴-粒子碰撞的新型实验方法
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-02-01 DOI: 10.1615/atomizspr.2024051301
Jean-Baptiste Le Gac, Carole Planchette
Free drop-particle collisions occurring in air are experimentally produced by combining a stream of drops and a stream of particles, which results from the selective and ultra-fast hardening of another regular drop stream. The set-up offers the possibility to accurately vary the drop and particle diameter, the collision eccentricity and the relative drop-particle velocity. First observations obtained with drop Weber numbers ranging from 30 to 300, drop Reynolds number between 390 and 4600, and with typical equilibrium contact angle of 70° evidence the existence of full deposition, separation and bouncing events. For off-center separation, a liquid ligament forms between the particle and the outlying drop cap that fragments due to excessive stretching, a phenomenon similar to what can be observed for drop-drop collisions. In contrast, for head-on collisions and intermediate inertia, a lamella first forms, whose constrained recoil leads to liquid protuberance(s) that eventually pinch(es)-off. These outcomes can be distinguished using a bi-dimensional regime map built on the impact parameter and the drop Weber number. Despite remarkable similarities with binary drop collisions, important differences are observed especially for low and moderate eccentricities.
空气中发生的自由液滴-粒子碰撞是通过将液滴流和粒子流结合在一起实验产生的,粒子流是由另一股规则液滴流的选择性超快速硬化产生的。这种装置可以精确地改变液滴和粒子的直径、碰撞偏心率以及液滴和粒子的相对速度。在液滴韦伯数介于 30 到 300 之间、液滴雷诺数介于 390 到 4600 之间、典型平衡接触角为 70°的条件下获得的首次观测结果表明,存在完全沉积、分离和反弹现象。在偏离中心的分离过程中,粒子和外围的液滴帽之间会形成一条液体韧带,该韧带会因过度拉伸而断裂,这种现象与液滴间的碰撞类似。与此相反,在正面碰撞和中等惯性的情况下,首先会形成薄片,其受限的反冲力会导致液体突起,最终掐断。这些结果可以通过基于碰撞参数和液滴韦伯数的二维状态图来区分。尽管与双液滴碰撞有明显的相似之处,但还是观察到了重要的差异,尤其是在低偏心率和中等偏心率的情况下。
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引用次数: 0
Determination of the Drop Size and Distributions in Swirl Injection in Cross Flows, Impinging, and Effervescent Injectors 确定横流、撞击和泡腾喷射器中漩涡喷射的液滴大小和分布情况
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-02-01 DOI: 10.1615/atomizspr.2024050444
J.E. Park, T.-W. Lee, M Maly, O Cejpak, Jan Jedelsky
We have extended the primary atomization analysis to swirl injection in cross flows, impinging and effervescent injectors. Using the integral form of the conservation equations, the drop size can be expressed in terms of injection and fluid parameters, the main variable being the liquid and gas velocities. Using the measured velocities as inputs to this D32-equation, good agreement with experimental data is found for the three spray geometries. This analytical solution can also be used as the drop size-velocity correlation, to generate drop size distributions. In contrast to modeling, current approach uses a universal theoretical framework, and different velocity and viscous dissipation terms are input to find the drop size. Similar to previous work, this method can also be used as the primary atomization module in computational simulations of sprays in these injection geometries.
我们将一次雾化分析扩展到了横流、撞击和泡腾喷射器中的漩涡喷射。利用守恒方程的积分形式,液滴大小可以用喷射和流体参数来表示,主要变量是液体和气体的速度。将测量到的速度作为 D32 方程的输入,可以发现三种喷射几何形状与实验数据非常吻合。该分析解决方案还可用作液滴大小-速度相关性,以生成液滴大小分布。与建模不同的是,目前的方法使用通用的理论框架,并输入不同的速度和粘性耗散项来计算液滴大小。与之前的工作类似,这种方法也可用作这些喷射几何形状中喷雾计算模拟的主要雾化模块。
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引用次数: 0
Computational study of high-pressure liquid injection process by means of LES and PANS approaches 利用 LES 和 PANS 方法对高压液体注入过程进行计算研究
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024049985
Marija Stipic, Branislav Basara, Steffen Schmidt, Nikolaus A. Adams
For internal combustion engine, the determination of combustion characteristics and subsequent emissions formation relies heavily on the fuel injection process. With the increasing demand for enhanced fuel efficiency and reduced emissions, it becomes vital to develop fundamental understanding of physical process involved in the fuel injection process. In this study, an optimal numerical approach to predict high pressure liquid injection process in the context of industrial computations has been investigated. In particular, this study focuses on the respective performance of the Partially-Averaged Navier-Stokes and Large Eddy Simulation models to predict turbulent igniting sprays. Both approaches are coupled with widely used Lagrangian Discrete Droplet Method for spray modelling. The results are validated against well established ECN Spray A case in reactive and non reactive conditions. For reacting conditions, Flamelet Genrated Manifold (FGM) combustion model is employed in the present work. Comparative study and validation against experimental data showed that PANS turbulence model allows for coarser grids while still maintaining accurate results.
对于内燃机来说,燃烧特性的确定以及随后排放物的形成在很大程度上依赖于燃料喷射过程。随着对提高燃油效率和减少排放的需求不断增加,从根本上了解燃料喷射过程中涉及的物理过程变得至关重要。在本研究中,研究了在工业计算背景下预测高压液体喷射过程的最佳数值方法。本研究特别关注部分平均纳维-斯托克斯模型和大涡流模拟模型在预测湍流点火喷射时各自的性能。这两种方法都与广泛使用的拉格朗日离散液滴法相结合,用于喷雾建模。在反应和非反应条件下,结果与已建立的 ECN Spray A 案例进行了验证。在反应条件下,本研究采用了小火焰生成歧管(FGM)燃烧模型。与实验数据的对比研究和验证表明,PANS 湍流模型允许使用更粗的网格,同时仍能保持精确的结果。
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引用次数: 0
A combined analytical/numerical approach to the modelling of the processes leading to puffing and micro-explosion in a composite multi-component fuel/water droplet 采用分析/数值相结合的方法,模拟多组分燃料/水滴复合体中导致膨化和微爆炸的过程
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024050582
Dmitrii Antonov, Pavel Strizhak, Elena Shchepakina, Vladimir Sobolev, Sergei Sazhin
The previously developed analytical/numerical model for predicting heat transfer and component diffusion in composite multi-component droplets is adjusted for use in practical engineering applications related to the analysis of droplet heating and evaporation, and the onset of puffing and micro-explosions in those droplets. This adjustment allowed us to gain new insights into the previously developed models of these processes. The focus of the analysis is on kerosene/water droplets. It is demonstrated that the number of terms in the series in the analytical solution to the heat transfer equation can be reduced to just one or two to ensure that the maximal error of the model prediction does not exceed 1%, unless we are interested in the processes at the very start of heating. At the same time, the minimal number of terms in the series in the analytical solution to the component diffusion equation should be at least seven to ensure that the errors of the prediction of the numerical code do not exceed 3%. It is shown that, to ensure that the analytical/numerical code predicts physically consistent results, the maximal absolute error of calculation of the eigenvalues based on the bisection method cannot exceed 10^-7. It is shown that using these limiting values for each of these input parameters leads to about 50%-75% reduction in the CPU time required to obtain results close to those which were obtained using the non-optimised version of the numerical code. The overall reduction in CPU time can be as up to about 95%. The predictions of the adjusted analytical/numerical code are validated against in-house experimental data and data available in the literature.
我们对之前开发的用于预测多组分复合液滴中热量传递和组分扩散的分析/数值模型进行了调整,以便用于与液滴加热和蒸发分析以及这些液滴中开始出现膨化和微爆炸相关的实际工程应用。这一调整使我们对之前开发的这些过程模型有了新的认识。分析的重点是煤油/水滴。分析表明,传热方程解析解的序列项数可以减少到 1 或 2 项,以确保模型预测的最大误差不超过 1%,除非我们对加热开始时的过程感兴趣。同时,成分扩散方程解析解中的序列项的最小数目应至少为 7 项,以确保数值代码的预测误差不超过 3%。研究表明,为确保分析/数值代码预测的结果在物理上保持一致,基于二分法计算特征值的最大绝对误差不能超过 10^-7。结果表明,对每个输入参数使用这些极限值可使 CPU 所需的时间减少约 50%-75%,从而获得与使用非优化版本数值代码获得的结果相近的结果。中央处理器时间的总体减少可高达 95%。调整后的分析/数值代码的预测结果与内部实验数据和文献数据进行了验证。
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引用次数: 0
In situ Melt Temperature and Particle Size Analysis During High Pressure Gas Atomization of Liquid Metals 液态金属高压气体雾化过程中的原位熔融温度和粒度分析
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024049993
Andrew Mullis
We explore the extent to which imaging of the melt plume during High Pressure Gas Atomisation using consumer DSLR (Digital Single Lens Reflex) equipment provides useful information about the process. We show that the colour imaging and high spatial resolution can be a useful adjunct to the more widely reported imaging using specialist high frame rate cameras. With knowledge of the camera’s colour response curves, the ratio of the signals in the red, green and blue channels can be used to make spatially resolved temperature estimates of the material within the melt plume. Moreover, by combining these temperature estimates, which depend only upon intensity ratios, with the actual intensity of the optical signal we propose it is possible to obtain estimates of the relative surface area of the melt within the plume. This in turn can be related to the extent of melt break-up with the atomization plume.
我们探讨了在高压气体雾化过程中,使用消费级数码单反相机(DSLR)设备对熔体羽流进行成像能够在多大程度上提供有关该过程的有用信息。我们的研究表明,彩色成像和高空间分辨率可以作为使用专业高帧率相机进行成像的有用辅助手段。通过了解相机的色彩响应曲线,可以利用红、绿、蓝通道信号的比值,对熔体羽流内的物质进行空间分辨率的温度估算。此外,通过将这些仅取决于强度比的温度估算值与我们建议的光学信号实际强度相结合,可以获得羽流内熔体相对表面积的估算值。这反过来又可以与雾化羽流的熔体破裂程度相关联。
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引用次数: 0
A MAXIMUM ENTROPY PRINCIPLE MODEL FOR THE INITIALIZATION OF EULERIAN-LAGRANGIAN SPRAYS 用于优勒-滞后喷流初始化的最大熵原理模型
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024050888
Raul Payri, Gabriela Bracho, Pedro Martí-Aldaraví, Javier Marco-Gimeno
NOx emission regulations have become more and more restrictive for Internal Combustion Engines vehicles, especially for road transport applications. To minimize emissions and comply with regulations, Selective Catalytic Reduction (SCR) systems are the most efficient deNOx technology thanks to the injection of a Urea-Water Solution (UWS). State-of-the-art Computational Fluid Dynamics (CFD) techniques employ Eulerian-Lagrangian frameworks to deal with the two phases of such problems. Still, the associated low velocities make using standard breakup models to generate initial drop size distributions difficult. Several studies end up needing experimentally characterized drop size distributions to initialize the CFD simulations or using expensive Eulerian-Eulerian simulations to obtain the outcomes of the primary breakup of the liquid jet. The Maximum Entropy Principle (MEP) allows generating a droplet size-velocity Probability Distribution Function (PDF) from initial injection conditions and injector characteristics while satisfying conservation equations. The most probable PDF curve is determined by the distribution that maximizes the entropy of the problem. A critical Weber number has been proposed to select which droplets will breakup subsequently after the initial droplet break up. Validation is done against experimental results obtained by High-Resolution Laser Backlight Imaging. Comparable results have been found and realistic tendencies were achieved, decreasing the expected droplet size with increasing injection pressures. The proposed model could help introduce alternative breakup models for low-velocityapplications without the need for prior droplet size knowledg
氮氧化物排放法规对内燃机汽车的限制越来越严格,尤其是公路运输应用。为了最大限度地减少排放并符合法规要求,选择性催化还原(SCR)系统通过注入尿素水溶液(UWS)成为最有效的脱硝技术。最先进的计算流体动力学(CFD)技术采用欧拉-拉格朗日框架来处理此类问题的两个阶段。不过,由于相关的速度较低,因此很难使用标准的破裂模型来生成初始液滴粒度分布。有几项研究最终需要用实验表征的液滴大小分布来初始化 CFD 模拟,或使用昂贵的欧拉-欧拉模拟来获得液体射流的初级破裂结果。最大熵原理(MEP)允许根据初始喷射条件和喷射器特征生成液滴大小-速度概率分布函数(PDF),同时满足守恒方程。最可能的 PDF 曲线由问题熵最大化的分布决定。提出了一个临界韦伯数,用于选择初始液滴破裂后哪些液滴会随后破裂。根据高分辨率激光背光成像获得的实验结果进行了验证。得出的结果具有可比性,并呈现出现实的趋势,即随着注入压力的增加,预期液滴尺寸会减小。所提出的模型有助于为低速应用引入替代破裂模型,而无需事先了解液滴尺寸。
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引用次数: 0
Influence of bubble growth and liquid film instabilities on droplet impact phenomena under saturated boiling regimes 饱和沸腾状态下气泡增长和液膜不稳定性对液滴撞击现象的影响
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024051142
Daniel Vasconcelos, Andre R. R. Silva, Jorge M. M. Barata
Evaporation and boiling are processes that occur in many industrial applications involving multiphase flows. For liquid films, however, studies are scarce regarding heat and mass transfer mechanisms, and require further research. The main objective of this work is to evaluate bubble formation and detachment, followed by the impact phenomena. Therefore, an experimental setup was built and adapted for this purpose. A borossilicate glass impact surface is placed over a heat source, which consists of an aluminium block with 4 embedded cartridge heaters which heats the liquid film by conduction. Water and n-heptane are the fluids adopted for the experimental study, as the differences in thermophysical properties allow for a wider range of experiments. Study cases include dimensionless temperatures of $theta>0.6$ for similar impact conditions. In terms of bubble formation, n-heptane displays smaller bubble diameters and higher release rates, whereas water exhibits larger bubbles and lower rates. Qualitatively, liquid film temperatures close to the saturation temperature do not reveal a direct influence on the crown development and posterior secondary atomisation. For later stages of the impact, the central jet height and breakup are influenced by the film temperature, which is associated with the variation of thermophysical properties.
蒸发和沸腾是许多工业应用中涉及多相流的过程。然而,对于液体薄膜,有关传热和传质机制的研究很少,需要进一步研究。这项工作的主要目的是评估气泡的形成和脱离,以及随后的冲击现象。因此,我们建立了一个实验装置,并对其进行了调整。一个硼硅玻璃撞击面被置于一个热源之上,热源由一个铝块和 4 个嵌入式盒式加热器组成,通过传导加热液膜。水和正庚烷是实验研究采用的液体,因为它们的热物理性质不同,可以进行更广泛的实验。研究案例包括类似撞击条件下的 0.6 美元无量纲温度。在气泡形成方面,正庚烷显示出较小的气泡直径和较高的释放率,而水则显示出较大的气泡和较低的释放率。从定性角度看,接近饱和温度的液膜温度并不直接影响液冠的形成和后期的二次雾化。在撞击的后期阶段,中心射流高度和破裂受薄膜温度的影响,这与热物理性质的变化有关。
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引用次数: 0
The effects of shape and liquid properties on pressure swirl atomiser in-nozzle flow 形状和液体特性对压力漩涡雾化器喷嘴内流动的影响
IF 1.2 4区 工程技术 Q4 ENGINEERING, CHEMICAL Pub Date : 2024-01-01 DOI: 10.1615/atomizspr.2024050406
Simona Tonini, Pierangelo Conti, Gianpietro Elvio Cossali
The internal flow in pressure swirl atomisers (PSAs) is numerically predicted by performing large eddy simulations and using a volume of fluid approach. The output of the numerical model is validated by comparing it with three databases of experimental measurements obtained on large-scale PSAs available in the open literature. A simplified analytical model previously developed by the authors, which relate the swirl intensity to the thickness of the fluid exiting the nozzle, is used to analyse the flow behaviour in three PSAs, with large differences in the injector geometry, the operating conditions and the fluid thermophysical properties. This simple relationship is found to hold for the three PSAs, with small changes of the parameter that accounts for energy losses, while data obtained with relatively small variations of the injector geometry are found to collapse on the same curve. The effects of operating conditions and fluid thermophysical properties on this relation are found to be irrelevant.
通过进行大涡模拟并采用流体体积法,对压力漩涡雾化器(PSA)的内部流动进行了数值预测。通过将数值模型的输出结果与公开文献中的三个大型 PSA 实验测量数据库进行比较,对其进行了验证。作者之前开发的简化分析模型将漩涡强度与流出喷嘴的流体厚度联系起来,用于分析三个 PSA 中的流动行为,这三个 PSA 在喷射器几何形状、工作条件和流体热物理性质方面存在很大差异。结果发现,在能量损失参数变化较小的情况下,这种简单的关系在三种 PSA 中都是成立的,而在喷射器几何形状变化相对较小的情况下获得的数据则会坍塌在同一条曲线上。工作条件和流体热物理性质对这种关系的影响无关紧要。
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引用次数: 0
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Atomization and Sprays
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