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Design and performance of viral clearance studies with tissue-derived products 组织源性产品的病毒清除研究的设计和性能
Pub Date : 2021-02-03 DOI: 10.12665/J20OA.STOLTZFUS
Stephen Stoltzfus, K. Bergmann
T issue-derived products are a class of biological materials harvested directly from animal or human tissue, in contrast to recombinant DNA materials grown in cell culture bioreactors. Tissue-derived products are often used for structural purposes and are typically regulated as medical devices. However, when used to treat human patients, tissuederived products are subject to many of the same concerns as recombinant DNA biotherapeutics, with viral safety being one of them. To address this, the tissue source material must undergo a risk analysis and testing regimen for the presence of viral contaminants. In addition, viral clearance studies must be performed to evaluate whether the purification process is robust enough to remove and/or inactivate viruses that may be present in the starting material. The goals of viral clearance studies are the same for tissuederived products and biotherapeutics, but the design and performance of these studies can be quite different because of the diverse nature of the materials. In this article, we will present an overview of viral clearance studies for tissue-derived products based on our experience in performing a large number of such studies. Rather than discussing the issues related to viral clearance in general, our focus will be on the unique challenges that tissue-derived products pose.
与在细胞培养生物反应器中生长的重组DNA材料相比,T问题衍生产品是一类直接从动物或人类组织中收获的生物材料。组织衍生产品通常用于结构目的,通常作为医疗器械进行监管。然而,当用于治疗人类患者时,组织衍生产品受到许多与重组DNA生物治疗相同的关注,病毒安全性就是其中之一。为了解决这一问题,组织源材料必须进行病毒污染物存在的风险分析和测试方案。此外,必须进行病毒清除研究,以评估纯化过程是否足够稳健,能够去除和/或灭活起始材料中可能存在的病毒。组织衍生产品和生物治疗药物的病毒清除研究目标相同,但由于材料的多样性,这些研究的设计和性能可能会大不相同。在这篇文章中,我们将根据我们进行大量此类研究的经验,概述组织衍生产品的病毒清除研究。我们的重点将放在组织衍生产品带来的独特挑战上,而不是讨论与病毒清除相关的一般问题。
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引用次数: 0
A Direct Method to Monitor Glutathione Stability in High Concentration Protein Formulations 一种直接监测高浓度蛋白质制剂中谷胱甘肽稳定性的方法
Pub Date : 2021-01-12 DOI: 10.12665/J20OA.KEEVER
Seth Keever, B. Nakhle, B. Yeung
Due to its antioxidant properties and favorable safety profile, glutathione (GSH) finds use in protein formulations by improving overall protein stability. Once degraded, primarily by oxidation into glutathione disulfide (GSSG), the protecting effect of GSH is lost. A simple, direct method using reversed-phase separation and charged-aerosol detection (RP-CAD) to quantitate GSH is described in this paper. The analytical methodology is also capable of monitoring several by-product degradants of GSH, both oxidative and non-oxidative. For high-concentration protein formulations, the method provides direct analysis of GSH and its degradants in the presence of protein at up to 225 mg/mL simply through a dilution of the sample. Quantitation of many amino acids typically included in pharmaceutical protein formulations is also possible. Use of an online diverting valve in the method prevents interference in the detector from the high protein concentration in formulation. Accuracy and effectiveness of this method is demonstrated through monitoring the stability of GSH in high-concentration protein formulations through confirmation of GSH concentration and mass-balance of its loss over time. Monitoring GSH stability in protein formulations is necessary, as GSH concentration is indicative of protein stability.
由于其抗氧化特性和良好的安全性,谷胱甘肽(GSH)通过提高蛋白质的整体稳定性而在蛋白质配方中得到应用。一旦降解,主要通过氧化为谷胱甘肽二硫化物(GSSG),GSH的保护作用就会丧失。本文介绍了一种简单、直接的反相分离荷电气溶胶检测法(RP-CAD)测定谷胱甘肽的方法。该分析方法还能够监测GSH的几种副产物降解物,包括氧化和非氧化降解物。对于高浓度蛋白质制剂,该方法在高达225mg/mL的蛋白质存在下,仅通过稀释样品,就可以直接分析GSH及其降解物。通常包括在药物蛋白质制剂中的许多氨基酸的定量也是可能的。在该方法中使用在线转向阀防止了制剂中高蛋白浓度对检测器的干扰。通过确认GSH浓度及其随时间损失的质量平衡,监测高浓度蛋白质制剂中GSH的稳定性,证明了该方法的准确性和有效性。监测蛋白质制剂中GSH的稳定性是必要的,因为GSH浓度指示蛋白质的稳定性。
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引用次数: 0
Seed train process intensification strategy offers potential for rapid, cost-effective scale-up of biosimilars manufacturing 种子培养工艺强化战略为快速、经济有效地扩大生物仿制药生产提供了潜力
Pub Date : 2021-01-01 DOI: 10.12665/j20oa.malla
Rajib Malla, D. Shah, Chinmay N Gajendragadkar, Vijayalakshmi Vamanan, Deepak Singh, Suraj Gupta, Deepak Vengovan, Ravi Trivedi, H. Weichert, Melisa Carpio, K. Chandran
A perfusion approach at N-1, where cells stay in the exponential growth phase throughout the entire culture duration, is becoming more common as a strategy for process intensification. This is because the higher cell densities it generates allows manufacturers to skip seed stages and reduce process transfer time through multiple bioreactor sizes, thus providing more cost-effective biologics production in smaller facilities. However, this N-1 perfusion approach requires optimization. In this article, we describe the development and proof-of-concept studies with single-use rocking motion perfusion bioreactors in which we have achieved a ten-fold increase in viable cell count in N-1 seed stage, compared to the fed-batch control process, in just 6–8 days. We also mention in detail how we inoculated a 50 L bioreactor production run using this intensified seed train and show comparable growth kinetics and yield with a control process, also at 50 L scale. Using this intensification approach in the future will help our manufacturing facility, the Biopharma Division of Intas Pharmaceuticals Ltd., reach 4000 L production-scale volumes with fewer process transfer steps, and without changing the feeding strategy or production bioreactors of our biologics’ portfolio.
N-1阶段的灌注法,即细胞在整个培养过程中保持指数生长阶段,作为一种过程强化策略正变得越来越普遍。这是因为它产生的较高细胞密度允许制造商跳过种子阶段,并通过多个生物反应器尺寸减少工艺转移时间,从而在较小的设施中提供更具成本效益的生物制剂生产。然而,这种N-1灌注法需要优化。在这篇文章中,我们描述了一次性摇摆运动灌注生物反应器的开发和概念验证研究,其中我们在6-8天内实现了N-1种子阶段活细胞计数的十倍增加,与进料批控制过程相比。我们还详细提到了我们如何使用这种强化种子序列接种50 L生物反应器生产运行,并显示出与控制过程相当的生长动力学和产量,也是在50 L规模下。未来使用这种强化方法将有助于我们的生产设施,即英塔斯制药有限公司的生物制药部门,以更少的工艺转移步骤达到4000升的生产规模,并且不改变我们生物制剂组合的投料策略或生产生物反应器。
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引用次数: 1
Defining Therapeutic Window for Viral Vectors: A Statistical Framework to Improve Consistency in Assigning Product Dose Values 定义病毒载体的治疗窗口:提高分配产品剂量值一致性的统计框架
Pub Date : 2020-10-25 DOI: 10.12665/j19oa.sajjadi
N. Sajjadi, J. Callahan
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引用次数: 0
Kidney transplant outcomes in recipients with visual, hearing, physical and walking impairments: a prospective cohort study. 有视力、听力、肢体和行走障碍的受者的肾移植结果:一项前瞻性队列研究。
IF 6.1 Pub Date : 2020-07-01 DOI: 10.1093/ndt/gfz164
Alvin G Thomas, Jessica M Ruck, Nadia M Chu, Dayawa Agoons, Ashton A Shaffer, Christine E Haugen, Bonnielin Swenor, Silas P Norman, Jacqueline Garonzik-Wang, Dorry L Segev, Mara McAdams-DeMarco

Background: Disability in general has been associated with poor outcomes in kidney transplant (KT) recipients. However, disability can be derived from various components, specifically visual, hearing, physical and walking impairments. Different impairments may compromise the patient through different mechanisms and might impact different aspects of KT outcomes.

Methods: In our prospective cohort study (June 2013-June 2017), 465 recipients reported hearing, visual, physical and walking impairments before KT. We used hybrid registry-augmented Cox regression, adjusting for confounders using the US KT population (Scientific Registry of Transplant Recipients, N = 66 891), to assess the independent association between impairments and post-KT outcomes [death-censored graft failure (DCGF) and mortality].

Results: In our cohort of 465 recipients, 31.6% reported one or more impairments (hearing 9.3%, visual 16.6%, physical 9.1%, walking 12.1%). Visual impairment was associated with a 3.36-fold [95% confidence interval (CI) 1.17-9.65] higher DCGF risk, however, hearing [2.77 (95% CI 0.78-9.82)], physical [0.67 (95% CI 0.08-3.35)] and walking [0.50 (95% CI 0.06-3.89)] impairments were not. Walking impairment was associated with a 3.13-fold (95% CI 1.32-7.48) higher mortality risk, however, visual [1.20 (95% CI 0.48-2.98)], hearing [1.01 (95% CI 0.29-3.47)] and physical [1.16 (95% CI 0.34-3.94)] impairments were not.

Conclusions: Impairments are common among KT recipients, yet only visual impairment and walking impairment are associated with adverse post-KT outcomes. Referring nephrologists and KT centers should identify recipients with visual and walking impairments who might benefit from targeted interventions pre-KT, additional supportive care and close post-KT monitoring.

背景:一般来说,残疾与肾移植(KT)受者的不良预后有关。然而,残疾可由多种因素造成,特别是视力、听力、肢体和行走障碍。不同的损伤可能通过不同的机制对患者造成损害,并可能对肾移植预后的不同方面产生影响:在我们的前瞻性队列研究(2013 年 6 月至 2017 年 6 月)中,465 名受助者在接受 KT 前报告了听力、视力、肢体和行走障碍。我们使用混合登记增强型 Cox 回归,利用美国 KT 群体(移植受者科学登记处,N = 66 891)调整混杂因素,以评估损伤与 KT 后结果[死亡剪除移植物失败(DCGF)和死亡率]之间的独立关联:在我们的 465 名受者队列中,31.6% 的人报告有一种或多种障碍(听力 9.3%、视力 16.6%、肢体 9.1%、行走 12.1%)。视力障碍与 DCGF 风险增加 3.36 倍[95% 置信区间(CI)1.17-9.65]有关,但听力[2.77(95% CI 0.78-9.82)]、肢体[0.67(95% CI 0.08-3.35)]和行走[0.50(95% CI 0.06-3.89)]障碍与 DCGF 风险无关。行走障碍与死亡率风险增加 3.13 倍(95% CI 1.32-7.48)有关,但视觉[1.20(95% CI 0.48-2.98)]、听觉[1.01(95% CI 0.29-3.47)]和肢体[1.16(95% CI 0.34-3.94)]障碍与死亡率风险无关:障碍在 KT 受者中很常见,但只有视力障碍和行走障碍与 KT 后的不良预后有关。转诊的肾科医生和 KT 中心应识别有视力和行走障碍的受者,他们可能会受益于 KT 前的针对性干预、额外的支持性护理和 KT 后的密切监测。
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引用次数: 3
Alcohol Determination in Protein Fractionation Intermediates by Steam Distillation and Digital Refractometry 用蒸汽蒸馏和数字折射法测定蛋白质分馏中间体中的酒精
Pub Date : 2020-05-23 DOI: 10.12665/j19oa.anderle
H. Anderle, A. Weber, Lucia Gnauer, Theresa Friederike Bauer, D. Horn, Matthias Spork
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引用次数: 0
Porcine Serum, Trypsin, and Other Porcine-Derived Products: Swine Viruses of Importation and Adventitious Concern 猪血清、胰蛋白酶和其他猪衍生产品:输入性和外来关注的猪病毒
Pub Date : 2020-04-16 DOI: 10.12665/j19oa.hawkes
P. Hawkes, Hawkes Consulting Llc
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引用次数: 0
Spent Media Analysis with an Integrated CE-MS Analyzer of Chinese Hamster Ovary Cells Grown in an Ammonia-Stressed Parallel Microbioreactor Platform 用CE-MS综合分析仪分析氨胁迫平行微生物反应器平台上生长的中国仓鼠卵巢细胞的废培养基
Pub Date : 2020-02-29 DOI: 10.12665/j19oa.elliott
Kathryn Elliott, Glenn A Harris, S. Harcum, Kenion H. Blakeman, Colin Gavin, Ji Young Anderson
W hen working on biotherapeutic process development, the analysis of spent cell culture media is often a daily practice during the optimization of bioreactor conditions and media composition. The introduction of parallel microbioreactor systems has decreased the complexity and costs of process development by allowing for concurrent studies of multiple bioreactor and media variables. However, the bioreactors’ small volumes (typically less than 250 mL) limit the volume of media one can extract for daily sampling. We describe a means to analyze spent media with an integrated microchip capillary electrophoresis mass spectrometer (CE-MS) analyzer with minimal sample volume requirements and rapid analysis time. The platform was evaluated with a parallel microbioreactor system (ambr® 250) culturing a Chinese hamster ovary (CHO) cell line stressed by varying levels of ammonia (NH3). The spent media analysis identified net increases in the levels of the amino acids (AA) Ala, Arg, Asp, Glu, Gly, His, Ile, Leu, Lys, Phe, Thr, Trp, Tyr, and Val in all bioreactors, with Gly levels showing increases in excess of 8-fold initial levels in all bioreactors. Other media components either steadily decreased in concentration or were completely depleted by the end of culture. For example, Asn was depleted in all of the unstressed and 10 mM NH3-stressed bioreactors, but was approximately twice as high as the initial levels in the 30 mM NH3-stressed bioreactors at the end of the culture periods. Also, the 30 mM NH3-stressed condition may have caused either complete degradation or rapid consumption of choline, since it was no longer present starting at the t = 36 h sampling. Overall, the monitored media components were observed to have independent trajectories based on feeding and consumption by the cells, and depending on the stressed condition. The capability to have more frequent spent media analyses would allow for real-time observation of these process changes and associated control strategies. Spent Media Analysis with an Integrated CE-MS Analyzer of Chinese Hamster Ovary Cells Grown in an Ammonia-Stressed Parallel Microbioreactor Platform
当致力于生物治疗工艺开发时,在优化生物反应器条件和培养基组成的过程中,对废细胞培养基的分析通常是日常实践。平行微生物反应器系统的引入通过允许同时研究多个生物反应器和培养基变量,降低了工艺开发的复杂性和成本。然而,生物反应器的小体积(通常小于250 mL)限制了可以提取用于每日采样的培养基的体积。我们描述了一种使用集成微芯片毛细管电泳质谱仪(CE-MS)分析仪分析废介质的方法,该分析仪具有最小的样品体积要求和快速的分析时间。该平台使用平行微生物反应器系统(ambr®250)进行评估,该系统培养了受到不同氨(NH3)水平胁迫的中国仓鼠卵巢(CHO)细胞系。废培养基分析确定了所有生物反应器中氨基酸(AA)Ala、Arg、Asp、Glu、Gly、His、Ile、Leu、Lys、Phe、Thr、Trp、Tyr和Val水平的净增加,其中Gly水平在所有生物反应中显示出超过初始水平8倍的增加。其他培养基成分的浓度要么稳定下降,要么在培养结束时完全耗尽。例如,在所有未应激和10mM NH3应激的生物反应器中,Asn都被耗尽,但在培养期结束时,Asn大约是30mM NH3胁迫生物反应器初始水平的两倍。此外,30mM NH3应激条件可能导致胆碱的完全降解或快速消耗,因为从t=36小时采样开始,胆碱不再存在。总体而言,根据细胞的喂养和消耗,并根据应激条件,观察到受监测的培养基成分具有独立的轨迹。更频繁地进行废介质分析的能力将允许实时观察这些过程变化和相关的控制策略。用CE-MS综合分析仪分析氨胁迫平行微生物反应器平台上生长的中国仓鼠卵巢细胞的废培养基
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引用次数: 8
Scale-Down Models to Support Process Characterization 支持过程表征的缩减模型
Pub Date : 2020-01-25 DOI: 10.12665/j19oa.zoro
B. Zoro, Sartorius Stedim Biotech, Kevin J. McHugh
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引用次数: 0
Estimating the Uncertainty of Structured Pharmaceutical Development and Manufacturing Process Execution Risks Using a Prospective Causal Risk Model (PCRM) 使用前瞻性因果风险模型(PCRM)估计结构化药物开发和生产过程执行风险的不确定性
Pub Date : 2019-09-18 DOI: 10.12665/j18oa.witcher
Mark Witcher
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引用次数: 0
期刊
Bioprocessing
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