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The Tat pathway as a biotechnological tool for the expression and export of heterologous proteins in Escherichia coli Tat途径在大肠杆菌中作为异种蛋白表达和输出的生物技术工具
Pub Date : 2015-10-27 DOI: 10.4155/PBP.15.21
Kelly L. Walker, Alexander S. Jones, C. Robinson
Approximately 30% of all currently licensed, recombinantly expressed biotherapeutic products are produced in Escherichia coli, among which a significant proportion are exported to the periplasm by the general Secretory ‘Sec’ pathway. However, this pathway cannot handle many target proteins and the Tat pathway is emerging as a powerful alternative means of export. The Tat system exports fully folded proteins, moreover it preferentially exports correctly folded proteins and has been shown to export a range of biotherapeutics. This review will discuss our current understanding of the Tat pathway and its potential application for the industrial-scale production of biotherapeutics.
目前获得许可的重组表达生物治疗产品中约有30%是在大肠杆菌中生产的,其中很大一部分通过总分泌“Sec”途径出口到外周质。然而,这种途径不能处理许多靶蛋白,Tat途径正在成为一种强大的替代出口手段。Tat系统输出完全折叠的蛋白质,而且它优先输出正确折叠的蛋白质,并已被证明输出一系列生物治疗药物。这篇综述将讨论我们目前对Tat通路的理解及其在生物治疗药物工业规模生产中的潜在应用。
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引用次数: 4
Battlefield medicine: disrupting (bio) pharmaceutical production 战场医学:颠覆(生物)制药生产
Pub Date : 2015-10-27 DOI: 10.4155/PBP.15.17
Eugene J. Choi, J. Lewin, Geoffrey S. F. Ling
Conventional pharmaceutical manufacturing, whose outdated processes are fraught with significant operational and logistical issues, fails to address the ‘on demand’ needs of today’s military and civilian patient populations. Recent advances within the DARPA Battlefield Medicine program suggest that innovative and flexible platforms for producing pharmaceuticals and biologics can be developed that minimize waste, improve capacity to handle wide-ranging operational conditions, and manufacture multiple types of therapeutics – all within short time frames. A distributed ‘on demand’ therapeutics manufacturing system obviates the need for individual drug stockpiling, cold storage requirements and complex logistics, while enabling costeffective production of small quantities of medications, such as orphan drugs, and permits the flexibility and responsiveness required in manufacturing to adequately meet the general supply chain needs.
传统药品生产的过时工艺充满了重大的操作和后勤问题,无法满足当今军队和平民患者群体的“随需应变”需求。DARPA战场医学项目的最新进展表明,创新和灵活的制药和生物制剂生产平台可以最大限度地减少浪费,提高处理广泛操作条件的能力,并在短时间内制造多种类型的治疗药物。分布式“按需”治疗药物生产系统消除了对单个药物储存、冷藏要求和复杂物流的需要,同时使少量药物(如孤儿药)的生产具有成本效益,并允许生产所需的灵活性和响应能力,以充分满足一般供应链的需求。
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引用次数: 2
‘Engineered protein scaffolds: have they lived up to expectations?’ “工程蛋白支架:它们达到预期了吗?””
Pub Date : 2015-10-27 DOI: 10.4155/PBP.15.20
A. Skerra, S. Schmidt
Monoclonal antibodies are currently the most successful class of therapeutic agents. However, the conventional immunoglobulin (Ig) format is not always optimally suited to meet clinical demands. First, immunological effector functions mediated by the Fc region can evoke undesired side effects. Second, poor tissue penetration due to the large molecular size hampers successful treatment of solid tumors. Also, the long circulation in blood resulting from both the large size and FcRn-mediated endosomal recycling is unfavorable both for therapies that require flexible adjustment of dosing and for in vivo imaging applications. Finally, due to their complex biomolecular architecture, including four polypeptide chains with around 1500 amino acids and at least two glycosylation sites, the production of full size antibodies is costly and requires mammalian expression systems. As a consequence, during the last two decades more than 50 alternative types of binding proteins have been proposed with the intention to overcome some of the inherent limitations of antibodies. However, only a minority of these ‘alternative scaffolds’ have reached the clinic so far, which can be seen as the ultimate success in pharmaceutical biotechnology. According to recent reviews, ten drug candidates based on seven different protein scaffolds have been tested in clinical trials while one biological received market approval (the engineered Kunitz domain/protease inhibitor ecallantide) [1,2]. At present, the biopharmaceutical development is dominated by the following protein scaffolds: • Affibodies based on the Z-domain of Staphylococcal protein A [3];
单克隆抗体是目前最成功的一类治疗药物。然而,传统的免疫球蛋白(Ig)格式并不总是最适合满足临床需求。首先,由Fc区介导的免疫效应功能可引起不希望的副作用。其次,由于分子大小较大,组织穿透性差,阻碍了实体瘤的成功治疗。此外,由于大尺寸和fcrn介导的内体循环导致的长时间血液循环对于需要灵活调整剂量的治疗和体内成像应用都是不利的。最后,由于其复杂的生物分子结构,包括四个多肽链,大约1500个氨基酸和至少两个糖基化位点,生产全尺寸抗体是昂贵的,并且需要哺乳动物表达系统。因此,在过去的二十年中,已经提出了50多种替代类型的结合蛋白,旨在克服抗体的一些固有局限性。然而,到目前为止,这些“替代支架”中只有一小部分进入了临床,这可以被视为制药生物技术的最终成功。根据最近的综述,基于7种不同蛋白质支架的10种候选药物已经在临床试验中进行了测试,而一种生物药物获得了市场批准(工程Kunitz结构域/蛋白酶抑制剂ecallantide)[1,2]。目前,生物制药的发展主要是以下几种蛋白质支架:•葡萄球菌蛋白A[3]的z结构域的附属体;
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引用次数: 1
Continuous manufacturing: the future in pharmaceutical solid dosage form manufacturing 连续生产:制药固体剂型生产的未来
Pub Date : 2015-10-27 DOI: 10.4155/PBP.15.19
P. Desai, Griet Van Vaerenbergh, J. Holman, C. Liew, P. Heng
The highly conservative pharmaceutical industry is now approaching an era of renewal, transforming from batch manufacturing to continuous manufacturing, to convert seamlessly in fast continuous sequence, raw materials into high-quality final products [1,2]. This transformation is significant, to meet demands on solid dosage forms manufacture through cost savings by simplifying processes, reduced space and energy footprints, reduce product failures and yet, provide even better quality products for patients [3,4]. Full automation allows for consistent product quality produced under 24 h production capabilities [5]. However, high initial investment cost, vagueness on the long-term capability of the manufacturing system and the uncertainty of regulatory requirements for continuously manufactured products are some initial hurdles creating reluctance to adopt this highly required transformation. Currently, the most common pharmaceutical solid dosage form, tablets are manufactured by batch manufacturing. First, active pharmaceutical ingredients (APIs) are manufactured in upstream steps which mainly involve chemical synthesis, reaction engineering, crystallization, separation and purification. Almost 70% of the upstream reaction steps are in batch mode [6]. Many companies are now trying to change these batch reactions with flow reactions to generate API with minimal losses. In the next stage, isolated APIs are further treated by different downstream steps to formulate the dosage form, tablets. In a perfect future world, fully end to end continuous manufacturing, which is also coined as homogeneous processing, will take root and terms such as upstream and downstream processing may not exist anymore [7]. Homogeneous processing requires the incorporation or development of new technologies. However, before the dream of homogeneous processing becomes a reality, a transformative transitional phase, in which heterogeneous continuous processing involving the streamlining of upstream processing and downstream processing as continuous phases, has to be initiated. GEA Pharma Systems is a leading group of companies involved in developing these continuous processing systems, particularly for downstream processing and some of their systems are discussed here to provide recent updates in this emerging area. The downstream steps for batch manufacturing of tablets involve one of the three common methods: wet granulation, dry granulation and direct compression [7]. Blending and milling are also the parts of the downstream processes and are carried out as according to the requirements. In this aspect, recently developed downstream processing methods such as melt extrusion, thin film casting and electrospinning can be considered as continuous processing with less powder handling [8]. Major limitation to prepare tablets via batch manufacturing is the requirement of very good flowing feed materials. Wet granulation is the popular method to convert free particles into aggregat
高度保守的制药行业正在进入一个更新的时代,从批量生产向连续生产转变,以快速连续的顺序无缝地将原材料转化为高质量的最终产品[1,2]。这种转变意义重大,通过简化工艺,减少空间和能源足迹,减少产品故障,从而节省成本,满足对固体剂型生产的需求,同时为患者提供更高质量的产品[3,4]。在24小时的生产能力下,完全自动化可以保证产品质量的一致性。然而,高昂的初始投资成本、制造系统长期能力的模糊性以及连续制造产品的监管要求的不确定性是导致不愿采用这种高要求转换的一些最初障碍。目前,最常见的药物固体剂型,片剂是通过批量生产生产的。首先,活性药物成分(api)是在上游工序生产的,主要包括化学合成、反应工程、结晶、分离和纯化。几乎70%的上游反应步骤是批处理模式。许多公司现在正试图用流动反应来改变这些批反应,以最小的损失生成API。在下一阶段,分离的原料药通过不同的下游步骤进一步处理,以配制剂型,片剂。在一个完美的未来世界里,完全端到端连续制造,也被称为同质加工,将会生根发芽,上游和下游加工等术语可能不再存在。同构处理需要结合或开发新技术。然而,在同质加工的梦想成为现实之前,必须启动一个变革性的过渡阶段,在这个过渡阶段中,异构连续加工涉及上游加工和下游加工作为连续阶段的流线型。GEA Pharma Systems是一家领先的公司集团,致力于开发这些连续处理系统,特别是下游处理系统,本文将讨论他们的一些系统,以提供这一新兴领域的最新进展。批量生产片剂的下游步骤包括三种常用方法之一:湿造粒、干造粒和直接压缩。混合和磨粉也是下游工艺的一部分,并根据要求进行。在这方面,最近发展的下游加工方法,如熔融挤压、薄膜铸造和静电纺丝,可以认为是连续加工,较少的粉末处理[8]。通过批量生产制备片剂的主要限制是要求非常好的流动原料。湿造粒是将自由颗粒转化为聚集体的常用方法,其目的是改善物料的流动性能、可压缩性和均匀性,并适用于高速压片。连续制造:固体制剂制造的未来
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引用次数: 9
Achievements and perspectives in Chinese hamster ovary host cell engineering 中国仓鼠卵巢寄主细胞工程的研究进展与展望
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.16
N. Xu, Chao Ma, W. Sun, Youling Wu, X. M. Liu
Intense efforts in bioprocessing development have been made to improve the production of Chinese Hamster Ovary-based biopharmaceuticals. However, lacking an efficient host cell has hampered therapeutic protein production. This article reviews means by which biopharmaceutical production can be improved via cell engineering. We first discuss the traditional and recently developed strategies to improve protein productivity through regulating cell growth and facilitating cell line construction, increase protein quality by upregulating the post-translational modifications and enhance production stability through targeting integration and chromatin remodeling. New cell engineering technologies, such as miRNA, CRISPR/Cas and synthetic promoter, are then reviewed. The application of advanced ‘omics to reinforce a fundamental understanding of cellular metabolism and physiology is also described. Finally, rational cell engineering facilitated with ‘omics technologies is presented.
为了提高中国仓鼠卵巢生物制药的生产水平,人们在生物加工方面做出了巨大的努力。然而,缺乏有效的宿主细胞阻碍了治疗性蛋白的产生。本文综述了利用细胞工程技术改进生物制药生产的方法。我们首先讨论了通过调节细胞生长和促进细胞系构建来提高蛋白质产量的传统策略和最近开发的策略,通过上调翻译后修饰来提高蛋白质质量,通过靶向整合和染色质重塑来提高生产稳定性。然后回顾了新的细胞工程技术,如miRNA, CRISPR/Cas和合成启动子。应用先进的组学来加强对细胞代谢和生理的基本理解也被描述。最后,提出了利用组学技术实现合理的细胞工程。
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引用次数: 2
Application of mass spectrometry to facilitate advanced process controls of biopharmaceutical manufacture 应用质谱法促进生物制药生产的先进过程控制
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.10
Y. Lyubarskaya, Kazumi Kobayashi, Patrick G. Swann
Development and implementation of process analytical technology and real-time release testing (here defined as advanced process controls) requires an approach to product development that emphasizes product and process understanding and process control, based on sound science and quality risk management (i.e., quality by design). Mathematical models can enhance the scientific understanding of a process and can also be explored for their predictive capability. Utilizing advanced process controls and mathematical models for biopharmaceutical products can be challenging given product/process complexity. Recent publications and preliminary work from our group are reviewed to show how the analytical capabilities of mass spectrometry can be leveraged to address these challenges.
过程分析技术和实时发布测试的开发和实现(这里定义为高级过程控制)需要一种产品开发方法,该方法强调产品和过程的理解以及过程控制,基于健全的科学和质量风险管理(即,通过设计实现质量)。数学模型可以增强对过程的科学理解,也可以探索其预测能力。鉴于产品/工艺的复杂性,利用先进的过程控制和生物制药产品的数学模型可能具有挑战性。我们小组最近的出版物和初步工作进行了回顾,以展示如何利用质谱分析能力来应对这些挑战。
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引用次数: 11
Biopharmaceutical factory of the future 未来的生物制药工厂
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.11
R. Alldread, Jonathan Robinson
The growth in stratified medicine and the economic pressures to reduce capital investment, cost of development and cost of goods are forcing a change in how biopharmaceutical manufacturing plants are designed, built and operated. It is likely that future manufacturing facilities will be built on the principle of flexibility and make even greater use of single use technology, continuous manufacturing and alternative expression systems. Large scale production will in many cases be achieved by the ‘scale out’ of multiple smaller facilities rather than the ‘scale up’ to large capacity plants. Some of the core technology required to achieve this vision is already available though further development is required in many areas.
分层药物的增长,以及减少资本投资、开发成本和商品成本的经济压力,正迫使生物制药工厂的设计、建造和运营方式发生变化。未来的制造设施很可能会建立在灵活性的原则上,并更多地利用一次性技术、连续制造和替代表达系统。在许多情况下,大规模生产将通过多个较小设施的“规模扩大”而不是“规模扩大”到大容量工厂来实现。实现这一愿景所需的一些核心技术已经具备,但在许多领域还需要进一步发展。
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引用次数: 5
Monitoring vaccine protein glycosylation: analytics and recent developments 监测疫苗蛋白糖基化:分析和最新进展
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.13
J. Cipollo
In recent years, it has become increasingly clear that glycosylation of key pathogen glycoprotein antigens can significantly affect antigenic properties. For example, pathogens, such as human immunodeficiency virus and influenza, can develop a ‘glycoshield’ over key antigens as they passage through host populations. In addition to shielding of antigenic sites key changes in glycosylation have been shown to modify host innate immune responses and both of these phenomena can potentially impact vaccine performance. A better understanding of glycosylation properties of vaccine antigens may better guide development of these products and management of their production processes. Due to the complexity of oligosaccharides, the analysis of these glycosylation states has been difficult and time consuming. With the advent of cutting edge mass spectrometry based techniques many of the barriers to glycan and glycoprotein analysis have been lowered. Combined with traditional techniques such as high field NMR, GC/MS, CE...
近年来,人们越来越清楚,关键病原体糖蛋白抗原的糖基化可以显著影响抗原性质。例如,人类免疫缺陷病毒和流感等病原体在通过宿主群体时,可以在关键抗原上形成一种“糖盾”。除了屏蔽抗原位点外,糖基化的关键变化已被证明可以改变宿主先天免疫反应,这两种现象都可能影响疫苗的性能。更好地了解疫苗抗原的糖基化特性可以更好地指导这些产品的开发和生产过程的管理。由于低聚糖的复杂性,分析这些糖基化状态一直是困难和耗时的。随着尖端质谱技术的出现,许多聚糖和糖蛋白分析的障碍已经降低。结合传统技术如高场核磁共振、GC/MS、CE…
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引用次数: 0
Regulatory strategy for the development of analytical methods for the routine determination of aggregate profiles for a biosimilar product 用于常规测定生物仿制药产品总体概况的分析方法开发的监管策略
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.15
C. Vessely
The presence of aggregates in biopharmaceutical products has long been considered a concern to product safety and product quality. Specifications for acceptable levels of aggregates for a novel therapeutic protein are typically set based on manufacturing capability and clinical qualification. While these parameters are still relevant for biosimilars, additional strategy must also be applied to ensure that the aggregate profile is acceptable in comparison to the originator product, both in terms of number and types of aggregates present. This article discusses regulatory strategy that may be employed in the development of analytical methods and specifications for a biosimilar product.
长期以来,生物制药产品中聚集体的存在一直被认为是产品安全和产品质量的问题。一种新型治疗性蛋白的可接受聚集体水平的规格通常是根据制造能力和临床资格设定的。虽然这些参数仍然与生物仿制药相关,但还必须采用额外的策略,以确保与原始产品相比,总体概况在存在的总体数量和类型方面都是可接受的。本文讨论了在开发生物类似药的分析方法和规范时可能采用的监管策略。
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引用次数: 0
Limitless starting materials for large-scale manufacture of MSCs – what does the future hold? 大规模制造msc的无限起始材料——未来会怎样?
Pub Date : 2015-06-25 DOI: 10.4155/PBP.15.14
K. Kelly
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引用次数: 1
期刊
Pharmaceutical bioprocessing
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