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Resformer: Time-token transformer with residual compensation for quality prediction in industrial processes. 变压器:用于工业过程质量预测的带有剩余补偿的时间标记变压器。
IF 6.5 Pub Date : 2025-10-31 DOI: 10.1016/j.isatra.2025.10.048
Qiluo Xiong, Yanhui Ren, Fan Yang, Andrei Torgashov

In recent years, deep learning techniques have been increasingly adopted in soft sensor modeling, with the transformer architecture demonstrating notable advantages not only in natural language processing and image analysis but also in time-series modeling. Autoencoders, known for their ability to learn compact representations of process data, have also been widely applied for feature extraction in soft sensors. However, when dealing with multivariate process data, conventional autoencoder-based models often suffer from underfitting due to persistent reconstruction errors or overfitting when the reconstruction loss converges prematurely. These issues hinder effective feature learning and limit the model's generalization capability in real-world applications. To address these challenges, this paper proposes Resformer, a novel transformer-based architecture that incorporates residual feature compensation. Resformer employs a two-stage autoencoding structure to extract both primary and secondary features and fuses them via a cross-attention mechanism to enhance representation completeness. Time tokens are used as the basic modeling units to capture spatiotemporal dependencies among process variables, which are then mapped to the target quality variable through a dedicated decoding structure. Experimental results on the Tennessee Eastman (TE) process and an industrial alkylation process dataset demonstrate that Resformer, with residual compensation and spatiotemporal feature learning, significantly outperforms recent transformer-based variants while maintaining comparable architectural complexity suitable for practical deployment.

近年来,深度学习技术越来越多地应用于软传感器建模,变压器结构不仅在自然语言处理和图像分析方面具有显著优势,而且在时间序列建模方面也具有显著优势。自编码器以其学习过程数据的紧凑表示的能力而闻名,也被广泛应用于软传感器的特征提取。然而,当处理多变量过程数据时,传统的基于自编码器的模型往往由于持续的重构误差或重构损失过早收敛时的过拟合而遭受欠拟合。这些问题阻碍了有效的特征学习,限制了模型在实际应用中的泛化能力。为了解决这些问题,本文提出了一种新的基于变压器的结构,它包含了残差特征补偿。reformer采用两阶段自动编码结构提取主次特征,并通过交叉注意机制进行融合,提高表征的完整性。时间标记被用作基本的建模单元来捕获过程变量之间的时空依赖关系,然后通过专用的解码结构将其映射到目标质量变量。在田纳西伊士曼(TE)过程和工业烷基化过程数据集上的实验结果表明,具有剩余补偿和时空特征学习的Resformer在保持适合实际部署的相当架构复杂性的同时,显著优于最近基于变压器的变体。
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引用次数: 0
FAST: A battery data recovery method for missing information due to delayed telemetry. FAST:由于遥测延迟而丢失信息的电池数据恢复方法。
IF 6.5 Pub Date : 2025-10-30 DOI: 10.1016/j.isatra.2025.10.050
Yixin Nie, Wanxu Cai, Anqi Wang, Fan Yang, Tao Zhang

Satellites are vital for communication and navigation, yet delayed or incomplete telemetry data hinder the evaluation of degradation processes and system reliability. As the core of satellite power systems, lithium batteries ensure operational stability. This study focuses on lithium batteries in low Earth orbit satellites and addresses telemetry delay-induced data loss. A data recovery method, termed the FAST Model, based on feature acquisition and short-sequence prediction, is proposed. The method effectively captures degradation trends and capacity fluctuations, including regeneration effects, with minimal data. In the satellite battery dataset with approximately 70 % missing data, the proposed model reduces recovery errors by more than 50 % compared with existing methods. Furthermore, the data recovered by the FAST Model enables more accurate estimation of the remaining useful life of batteries. Under the same prediction framework, the use of FAST-recovered data leads to a reduction of prediction errors by about 5 %-30 %, as evaluated by metrics such as MAE and RMSE, compared with other recovery approaches.

卫星对通信和导航至关重要,但延迟或不完整的遥测数据阻碍了对退化过程和系统可靠性的评估。锂电池作为卫星动力系统的核心,保证了卫星运行的稳定性。本研究的重点是在低地球轨道卫星的锂电池和解决遥测延迟引起的数据丢失。提出了一种基于特征获取和短序列预测的数据恢复方法FAST模型。该方法以最少的数据有效地捕捉退化趋势和容量波动,包括再生效应。在丢失数据约70% %的卫星电池数据集中,与现有方法相比,该模型将恢复误差降低了50% %以上。此外,FAST模型恢复的数据可以更准确地估计电池的剩余使用寿命。在相同的预测框架下,使用快速恢复的数据与其他恢复方法相比,通过MAE和RMSE等指标评估,预测误差减少了约5 %-30 %。
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引用次数: 0
Physics-informed dynamic hybrid modeling for real-time renewable CO2 tracking in refinery co-processing. 炼油厂协同加工中可再生二氧化碳实时跟踪的物理信息动态混合建模。
IF 6.5 Pub Date : 2025-10-30 DOI: 10.1016/j.isatra.2025.10.035
Liang Cao, Yang Liu, Jing Liu, Jianping Su

Climate change mitigation necessitates significant reductions in carbon emissions from traditional refining industries. However, accurately attributing renewable bio-feedstock contributions to CO2 emissions in refinery co-processing remains challenging due to dynamic feedstock variability and complex nonlinear process interactions. Existing static and linear methodologies inadequately address these real-time adaptive demands and intricate nonlinearities. To overcome these shortcomings, we propose a hybrid adaptive modeling framework integrating constrained Recursive Least Squares (RLS) with sparse Generalized Additive Models (GAM), complemented by conformal prediction for uncertainty quantification. Our method adaptively tracks feedstock contributions, ensures physical interpretability through non-negativity constraints. Validated on an industrial dataset of over 86,000 samples, the proposed framework achieves superior predictive accuracy (RMSE: 345.4, R2: 0.950), outperforming 15 baseline methods. More importantly, it delivers interpretable and uncertainty-aware estimates of renewable CO2 emissions in real time, establishing a practical pathway for transparent and data-driven refinery decarbonization.

减缓气候变化需要大量减少传统炼油工业的碳排放。然而,由于原料的动态变化和复杂的非线性过程相互作用,准确地将可再生生物原料对炼油厂协同加工中二氧化碳排放的贡献归因于可再生生物原料仍然具有挑战性。现有的静态和线性方法不足以解决这些实时自适应需求和复杂的非线性问题。为了克服这些缺点,我们提出了一种混合自适应建模框架,将约束递归最小二乘(RLS)与稀疏广义可加模型(GAM)相结合,并辅之以保形预测,用于不确定性量化。我们的方法自适应地跟踪原料贡献,通过非负性约束确保物理可解释性。在超过86,000个样本的工业数据集上进行验证,所提出的框架具有优越的预测精度(RMSE: 345.4, R2: 0.950),优于15种基线方法。更重要的是,它提供了可解释和不确定性的可再生二氧化碳排放实时估计,为透明和数据驱动的炼油厂脱碳建立了切实可行的途径。
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引用次数: 0
Interpretable distance adaptive GCN-autoencoder for soft sensor validation and remote reconstruction in urban air quality monitoring networks. 城市空气质量监测网络软传感器验证与远程重建的可解释距离自适应gcn自编码器。
IF 6.5 Pub Date : 2025-10-25 DOI: 10.1016/j.isatra.2025.10.039
Usama Ali, Shahzeb Tariq, Keugtae Kim, Roberto Chang-Silva, Changkyoo Yoo

The air quality monitoring system (AQMS) has attracted considerable attention due to its environmental significance and impact on human health. AQMS are critical for facilitating early-warning mechanisms to implement policies and protect urban communities. However, existing frameworks rely on physical sensors compromised by degradation, leading to unreliable decision-making. To overcome this limitation, this study introduces a region-wide soft sensor validation using a memory-integrated graph convolutional autoencoder (LSTM-GCN-AE). Results indicate that the relevance-embedded LSTM-GCN-AE outperforms the traditional GCN, achieving a 43.4 % improvement in reconstruction accuracy under precision faults and a 50.2 % enhancement in imputation performance for PM2.5 sensor, identified through interpretability analysis of relevant nodes in the GCN. Moreover, the proposed framework successfully maintained consistency between predicted and actual environmental conditions, thereby enhancing the reliability of real-time AQMS data, health risk assessment, and early-warning mechanisms for urban air quality management.

空气质量监测系统(AQMS)因其环境意义和对人类健康的影响而受到广泛关注。空气质量监测系统对于促进预警机制实施政策和保护城市社区至关重要。然而,现有的框架依赖于退化的物理传感器,导致决策不可靠。为了克服这一限制,本研究引入了一种使用内存集成图卷积自编码器(LSTM-GCN-AE)的区域范围的软传感器验证。结果表明,通过对GCN中相关节点的可解释性分析,嵌入相关性的LSTM-GCN-AE优于传统GCN,在精确故障下的重建精度提高了43.4% %,PM2.5传感器的输入性能提高了50.2% %。此外,该框架成功地保持了预测和实际环境条件的一致性,从而提高了实时AQMS数据、健康风险评估和城市空气质量管理预警机制的可靠性。
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引用次数: 0
Fault detection in nonstationary industrial processes via kolmogorov-arnold networks with test-time training. 基于测试时间训练的kolmogorov-arnold网络的非平稳工业过程故障检测。
IF 6.5 Pub Date : 2025-10-24 DOI: 10.1016/j.isatra.2025.10.027
Daye Li, Jie Dong, Kaixiang Peng, Silvio Simani, Chuanfang Zhang, Dongjie Hua

In industrial process monitoring, factors such as production schedule changes, equipment aging, and environmental disturbances often lead to shifts in the underlying data distribution. These distributional changes tend to increase false alarm rates and undermine the reliability and adaptability of traditional fault detection methods, thereby compromising the safe and stable operation of industrial facilities. To address these critical challenges, a lifelong fault detection strategy that integrates a Kolmogorov-Arnold Network (KAN) with a novel test-time training (TTT) mechanism is proposed in this paper. Unlike conventional hybrid models, the proposed method introduces a new adaptation framework, in which reconstruction errors dynamically guide selective parameter updates. This allows the model to continuously adapt to distributional shifts without requiring retraining or labeled target data. During online test operation, the model automatically refines its hidden representations using trusted normal samples through a lightweight online update mechanism, thereby improving generalization and robustness under nonstationary conditions. Comprehensive experiments on a widely recognised benchmark dataset from the chemical industry demonstrate that the proposed method significantly outperforms existing state-of-the-art approaches, achieving 92.7 % correct monitoring rate with 0 % false alarm rate under nonstationary conditions.

在工业过程监控中,诸如生产计划变化、设备老化和环境干扰等因素经常导致底层数据分布的变化。这些分布变化往往会增加虚警率,破坏传统故障检测方法的可靠性和适应性,从而影响工业设施的安全稳定运行。为了解决这些关键问题,本文提出了一种终身故障检测策略,该策略将Kolmogorov-Arnold网络(KAN)与一种新的测试时间训练(TTT)机制相结合。与传统的混合模型不同,该方法引入了一种新的自适应框架,其中重构误差动态引导选择参数的更新。这使得模型可以不断地适应分布变化,而不需要重新训练或标记目标数据。在在线测试运行过程中,该模型通过轻量级在线更新机制,利用可信正态样本自动细化隐藏表示,提高了非平稳条件下的泛化和鲁棒性。在化工行业广泛认可的基准数据集上进行的综合实验表明,所提出的方法显著优于现有的最先进方法,在非平稳条件下实现了92.7%的正确监测率和0%的误报率。
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引用次数: 0
Data-driven co-design of event-triggered schemes and switching control for discrete-time switched affine systems with unknown disturbances. 具有未知扰动的离散时间切换仿射系统事件触发方案的数据驱动协同设计与切换控制。
IF 6.5 Pub Date : 2025-10-23 DOI: 10.1016/j.isatra.2025.10.036
Jiaming Lu, Dan Ma, Mengqian Liang

This paper addresses the co-design problem of event-triggered control, feedback control law, and switching rules for discrete-time switched affine systems under unknown disturbances, from both model-based and data-driven perspectives. The main contribution is a unified framework that yields single LMI formulations applied to both model-based and data-driven settings and guarantees a tunable convergence region under the proposed switching strategies. For the model-based case, sufficient conditions are established for the co-designed control to ensure the practical exponential stabilization of the system. The convergence region can be tuned via parameters to actively compensate for disturbance effects. For the model-free scenario, a data-driven counterpart is developed, featuring a novel switching rule that eliminates the need for an explicit system model and improves computational efficiency. Within this setup, the event-triggered mechanism, switching rule, and control law are jointly synthesized by solving a single LMI, greatly simplifying the implementation. Simulations conducted on a DC-DC boost converter confirm the effectiveness of the proposed method in enhancing resource efficiency while maintaining system performance.

本文从基于模型和数据驱动的角度,讨论了未知干扰下离散时间切换仿射系统的事件触发控制、反馈控制律和切换规则的协同设计问题。其主要贡献是一个统一的框架,该框架可产生适用于基于模型和数据驱动设置的单一LMI公式,并保证在所提出的切换策略下具有可调的收敛区域。对于基于模型的情况,建立了保证系统实际指数镇定的充分条件。可以通过参数调整收敛区域,主动补偿扰动效应。对于无模型场景,开发了一个数据驱动的对应方案,其特点是新的切换规则,消除了对显式系统模型的需要,提高了计算效率。在此设置中,通过求解单个LMI,将事件触发机制、切换规则和控制律联合合成,大大简化了实现。在DC-DC升压变换器上进行的仿真验证了该方法在保持系统性能的同时提高了资源效率。
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引用次数: 0
Adaptive observer-based nonlinear control of grid-tied PV-fed multicell inverter with harmonic mitigation capability. 具有谐波抑制能力的并网pv馈多室逆变器的自适应观测器非线性控制。
IF 6.5 Pub Date : 2025-10-09 DOI: 10.1016/j.isatra.2025.10.006
Meriem Aourir, Abdelmajid Abouloifa, Chaouqi Aouadi, Mohammed S Al Numay, Abdelali El Aroudi

This work addresses the adaptive nonlinear control of a single-stage grid-connected photovoltaic (PV) system, focusing on harmonic current mitigation in highly distorted electrical grids. The proposed interfacing system employs a multilevel inverter topology, which improves power quality compared to its conventional two-level counterpart, particularly in single-stage PV applications. The control scheme employs a dual-loop structure to achieve the following three key objectives: (i) maximum power extraction from the PV arrays, (ii) reduced voltage stress on the switching devices, and (iii) power factor correction (PFC). To enhance performance under realistic grid conditions, the controller incorporates an adaptive observer for real-time estimation of grid voltage and impedance, which are often assumed to be known or directly measurable. The controller's design and analysis are carried out using Lyapunov stability theory. The theoretically predicted performances of the controller are confirmed by numerical simulations performed in Matlab/SimPowerSystems environment and in a Processor-In-the-Loop (PIL) implementation.

本文研究了单级并网光伏(PV)系统的自适应非线性控制,重点研究了高畸变电网中的谐波电流缓解。所提出的接口系统采用多电平逆变器拓扑结构,与传统的双电平逆变器相比,它提高了电能质量,特别是在单级光伏应用中。该控制方案采用双环结构,以实现以下三个关键目标:(i)从光伏阵列中提取最大功率,(ii)降低开关设备上的电压应力,以及(iii)功率因数校正(PFC)。为了提高实际电网条件下的性能,控制器集成了一个自适应观测器,用于实时估计电网电压和阻抗,这些通常被认为是已知的或直接可测量的。利用李雅普诺夫稳定性理论对控制器进行了设计和分析。在Matlab/SimPowerSystems环境和处理器在环(PIL)实现中进行了数值仿真,验证了理论预测的控制器性能。
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引用次数: 0
A methodology to develop and manage data-driven models for marine engine long-term health prognosis. 开发和管理船舶发动机长期健康预测数据驱动模型的方法。
IF 6.5 Pub Date : 2025-09-27 DOI: 10.1016/j.isatra.2025.09.030
Jaehan Jeon, Gerasimos Theotokatos

This study proposes a novel methodology to develop and manage data-driven models for ship machinery Prognostics and Health Management (PHM). A four-stroke marine engine is investigated considering exhaust valve wear degradation. Simulated datasets are generated using a physics-based digital twin integrated with stochastic degradation models. Health indicators (HI) construction and forecast sub-models are developed, based on Multi-Layer Perceptron and Bayesian Neural Networks, respectively. Data-driven model management employs error and uncertainty metrics for deciding re-training of HI forecast sub-models, resulting in R2 increases from 0.24 to 0.89 and from 0.26 to 0.94 in Cases 1 and 2, respectively. This is the first study that integrates thermodynamic models with stochastic degradation models to develop marine engine digital twins, while also introducing data-driven model management, thus contributing to the PHM system adoption by the maritime industry.

本研究提出了一种新的方法来开发和管理船舶机械预测和健康管理(PHM)的数据驱动模型。对考虑排气门磨损退化的四冲程船用发动机进行了研究。模拟数据集的生成使用基于物理的数字孪生与随机退化模型相结合。建立了基于多层感知器和贝叶斯神经网络的健康指标构建子模型和健康指标预测子模型。数据驱动的模型管理采用误差和不确定性度量来决定HI预测子模型的重新训练,结果在案例1和案例2中,R2分别从0.24增加到0.89和从0.26增加到0.94。这是首次将热力学模型与随机退化模型相结合,开发船舶发动机数字孪生模型的研究,同时还引入了数据驱动的模型管理,从而为海事行业采用PHM系统做出了贡献。
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引用次数: 0
Aging-free estimationless sliding mode control for IPMSM in transportation system. 交通系统IPMSM无老化估计滑模控制。
IF 6.5 Pub Date : 2025-09-24 DOI: 10.1016/j.isatra.2025.09.018
ShiCai Yin, Xiang Li, Jinqiu Gao, Yaofei Han

As equipment ages, the distortion of relevant parameters leads to increasingly severe degradation in control performance. This paper proposes a novel aging-free estimationless sliding mode control strategy for interior permanent magnet synchronous motor (IPMSM) in low-carbon transportation systems. Firstly, a time-varying disturbance (TVD)-based aging model is proposed. The TVD integrates multi-stage dynamic disturbance transition models for various aging parameters of the IPMSM. Then, a multi-condition correction (MCC)-based sliding mode current control method is proposed. The MCC associates the sliding surface parameters with the temporal factor and integrates the correction functions in the reaching law. Finally, the stability conditions are derived based on the Lyapunov function. The proposed strategy is validated by the hardware-in-the-loop (HIL)-based platform. The test results show that the proposed strategy can reduce the current control error of the aging motor, thereby reducing system power losses and significantly enhancing the operational efficiency of the aging IPMSM for the low-carbon transportation system.

随着设备的老化,相关参数的畸变导致控制性能的退化日益严重。针对低碳交通系统中的内嵌式永磁同步电机,提出了一种新的无老化无估计滑模控制策略。首先,提出了一种基于时变扰动的老化模型。TVD集成了IPMSM各老化参数的多级动态扰动过渡模型。然后,提出了一种基于多条件校正的滑模电流控制方法。MCC将滑动面参数与时间因子联系起来,并在逼近律中整合校正函数。最后,基于Lyapunov函数导出了系统的稳定性条件。该策略在基于硬件在环(HIL)的平台上得到了验证。试验结果表明,所提出的策略可以降低老化电机的电流控制误差,从而降低系统功率损耗,显著提高老化IPMSM的运行效率,适用于低碳交通系统。
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引用次数: 0
A novel adaptive soft sensing framework for label delay in industrial data streams. 一种新的工业数据流标签延迟自适应软检测框架。
IF 6.5 Pub Date : 2025-09-10 DOI: 10.1016/j.isatra.2025.09.007
Lei Chen, Guomin Wu, Haoyan Dong, Kuangrong Hao

In industrial data stream environments, the acquisition of real quality variables is challenging and subject to delay, posing significant obstacles to effective updates of adaptive soft sensors. To this end, this paper proposes a novel framework, Adaptive Soft Sensor for Label Delay (ASSLD). An adaptive multilevel regression model, weighting and integrating outcomes from layers at different depths, is designed to enhance online adaptability. To efficiently reuse historical labeled data, a diverse database is maintained online, from which similar samples are selected and weighted. Moreover, unlabeled samples within the delay time are utilized to help accommodate recent data. The experimental results on the sulfur recovery unit dataset and polyester dataset show the effectiveness of ASSLD in handling label delay, with accuracy improvements of more than 12 % over baselines.

在工业数据流环境中,真实质量变量的获取具有挑战性且存在延迟,这对自适应软传感器的有效更新构成了重大障碍。为此,本文提出了一种新的框架——标签延迟自适应软传感器(ASSLD)。设计了一种自适应多层回归模型,对不同深度层的结果进行加权和整合,以增强在线适应性。为了有效地重用历史标记数据,在线维护了一个多样化的数据库,从中选择相似的样本并进行加权。此外,利用延迟时间内的未标记样本来帮助适应最近的数据。在硫回收装置数据集和聚酯数据集上的实验结果表明,ASSLD在处理标签延迟方面是有效的,准确率比基线提高了12%以上。
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引用次数: 0
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