Pub Date : 2025-10-23DOI: 10.1016/j.isatra.2025.10.036
Jiaming Lu, Dan Ma, Mengqian Liang
This paper addresses the co-design problem of event-triggered control, feedback control law, and switching rules for discrete-time switched affine systems under unknown disturbances, from both model-based and data-driven perspectives. The main contribution is a unified framework that yields single LMI formulations applied to both model-based and data-driven settings and guarantees a tunable convergence region under the proposed switching strategies. For the model-based case, sufficient conditions are established for the co-designed control to ensure the practical exponential stabilization of the system. The convergence region can be tuned via parameters to actively compensate for disturbance effects. For the model-free scenario, a data-driven counterpart is developed, featuring a novel switching rule that eliminates the need for an explicit system model and improves computational efficiency. Within this setup, the event-triggered mechanism, switching rule, and control law are jointly synthesized by solving a single LMI, greatly simplifying the implementation. Simulations conducted on a DC-DC boost converter confirm the effectiveness of the proposed method in enhancing resource efficiency while maintaining system performance.
{"title":"Data-driven co-design of event-triggered schemes and switching control for discrete-time switched affine systems with unknown disturbances.","authors":"Jiaming Lu, Dan Ma, Mengqian Liang","doi":"10.1016/j.isatra.2025.10.036","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.10.036","url":null,"abstract":"<p><p>This paper addresses the co-design problem of event-triggered control, feedback control law, and switching rules for discrete-time switched affine systems under unknown disturbances, from both model-based and data-driven perspectives. The main contribution is a unified framework that yields single LMI formulations applied to both model-based and data-driven settings and guarantees a tunable convergence region under the proposed switching strategies. For the model-based case, sufficient conditions are established for the co-designed control to ensure the practical exponential stabilization of the system. The convergence region can be tuned via parameters to actively compensate for disturbance effects. For the model-free scenario, a data-driven counterpart is developed, featuring a novel switching rule that eliminates the need for an explicit system model and improves computational efficiency. Within this setup, the event-triggered mechanism, switching rule, and control law are jointly synthesized by solving a single LMI, greatly simplifying the implementation. Simulations conducted on a DC-DC boost converter confirm the effectiveness of the proposed method in enhancing resource efficiency while maintaining system performance.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-10-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145411416","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-09DOI: 10.1016/j.isatra.2025.10.006
Meriem Aourir, Abdelmajid Abouloifa, Chaouqi Aouadi, Mohammed S Al Numay, Abdelali El Aroudi
This work addresses the adaptive nonlinear control of a single-stage grid-connected photovoltaic (PV) system, focusing on harmonic current mitigation in highly distorted electrical grids. The proposed interfacing system employs a multilevel inverter topology, which improves power quality compared to its conventional two-level counterpart, particularly in single-stage PV applications. The control scheme employs a dual-loop structure to achieve the following three key objectives: (i) maximum power extraction from the PV arrays, (ii) reduced voltage stress on the switching devices, and (iii) power factor correction (PFC). To enhance performance under realistic grid conditions, the controller incorporates an adaptive observer for real-time estimation of grid voltage and impedance, which are often assumed to be known or directly measurable. The controller's design and analysis are carried out using Lyapunov stability theory. The theoretically predicted performances of the controller are confirmed by numerical simulations performed in Matlab/SimPowerSystems environment and in a Processor-In-the-Loop (PIL) implementation.
{"title":"Adaptive observer-based nonlinear control of grid-tied PV-fed multicell inverter with harmonic mitigation capability.","authors":"Meriem Aourir, Abdelmajid Abouloifa, Chaouqi Aouadi, Mohammed S Al Numay, Abdelali El Aroudi","doi":"10.1016/j.isatra.2025.10.006","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.10.006","url":null,"abstract":"<p><p>This work addresses the adaptive nonlinear control of a single-stage grid-connected photovoltaic (PV) system, focusing on harmonic current mitigation in highly distorted electrical grids. The proposed interfacing system employs a multilevel inverter topology, which improves power quality compared to its conventional two-level counterpart, particularly in single-stage PV applications. The control scheme employs a dual-loop structure to achieve the following three key objectives: (i) maximum power extraction from the PV arrays, (ii) reduced voltage stress on the switching devices, and (iii) power factor correction (PFC). To enhance performance under realistic grid conditions, the controller incorporates an adaptive observer for real-time estimation of grid voltage and impedance, which are often assumed to be known or directly measurable. The controller's design and analysis are carried out using Lyapunov stability theory. The theoretically predicted performances of the controller are confirmed by numerical simulations performed in Matlab/SimPowerSystems environment and in a Processor-In-the-Loop (PIL) implementation.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145310344","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-27DOI: 10.1016/j.isatra.2025.09.030
Jaehan Jeon, Gerasimos Theotokatos
This study proposes a novel methodology to develop and manage data-driven models for ship machinery Prognostics and Health Management (PHM). A four-stroke marine engine is investigated considering exhaust valve wear degradation. Simulated datasets are generated using a physics-based digital twin integrated with stochastic degradation models. Health indicators (HI) construction and forecast sub-models are developed, based on Multi-Layer Perceptron and Bayesian Neural Networks, respectively. Data-driven model management employs error and uncertainty metrics for deciding re-training of HI forecast sub-models, resulting in R2 increases from 0.24 to 0.89 and from 0.26 to 0.94 in Cases 1 and 2, respectively. This is the first study that integrates thermodynamic models with stochastic degradation models to develop marine engine digital twins, while also introducing data-driven model management, thus contributing to the PHM system adoption by the maritime industry.
{"title":"A methodology to develop and manage data-driven models for marine engine long-term health prognosis.","authors":"Jaehan Jeon, Gerasimos Theotokatos","doi":"10.1016/j.isatra.2025.09.030","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.09.030","url":null,"abstract":"<p><p>This study proposes a novel methodology to develop and manage data-driven models for ship machinery Prognostics and Health Management (PHM). A four-stroke marine engine is investigated considering exhaust valve wear degradation. Simulated datasets are generated using a physics-based digital twin integrated with stochastic degradation models. Health indicators (HI) construction and forecast sub-models are developed, based on Multi-Layer Perceptron and Bayesian Neural Networks, respectively. Data-driven model management employs error and uncertainty metrics for deciding re-training of HI forecast sub-models, resulting in R<sup>2</sup> increases from 0.24 to 0.89 and from 0.26 to 0.94 in Cases 1 and 2, respectively. This is the first study that integrates thermodynamic models with stochastic degradation models to develop marine engine digital twins, while also introducing data-driven model management, thus contributing to the PHM system adoption by the maritime industry.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145260347","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-24DOI: 10.1016/j.isatra.2025.09.018
ShiCai Yin, Xiang Li, Jinqiu Gao, Yaofei Han
As equipment ages, the distortion of relevant parameters leads to increasingly severe degradation in control performance. This paper proposes a novel aging-free estimationless sliding mode control strategy for interior permanent magnet synchronous motor (IPMSM) in low-carbon transportation systems. Firstly, a time-varying disturbance (TVD)-based aging model is proposed. The TVD integrates multi-stage dynamic disturbance transition models for various aging parameters of the IPMSM. Then, a multi-condition correction (MCC)-based sliding mode current control method is proposed. The MCC associates the sliding surface parameters with the temporal factor and integrates the correction functions in the reaching law. Finally, the stability conditions are derived based on the Lyapunov function. The proposed strategy is validated by the hardware-in-the-loop (HIL)-based platform. The test results show that the proposed strategy can reduce the current control error of the aging motor, thereby reducing system power losses and significantly enhancing the operational efficiency of the aging IPMSM for the low-carbon transportation system.
{"title":"Aging-free estimationless sliding mode control for IPMSM in transportation system.","authors":"ShiCai Yin, Xiang Li, Jinqiu Gao, Yaofei Han","doi":"10.1016/j.isatra.2025.09.018","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.09.018","url":null,"abstract":"<p><p>As equipment ages, the distortion of relevant parameters leads to increasingly severe degradation in control performance. This paper proposes a novel aging-free estimationless sliding mode control strategy for interior permanent magnet synchronous motor (IPMSM) in low-carbon transportation systems. Firstly, a time-varying disturbance (TVD)-based aging model is proposed. The TVD integrates multi-stage dynamic disturbance transition models for various aging parameters of the IPMSM. Then, a multi-condition correction (MCC)-based sliding mode current control method is proposed. The MCC associates the sliding surface parameters with the temporal factor and integrates the correction functions in the reaching law. Finally, the stability conditions are derived based on the Lyapunov function. The proposed strategy is validated by the hardware-in-the-loop (HIL)-based platform. The test results show that the proposed strategy can reduce the current control error of the aging motor, thereby reducing system power losses and significantly enhancing the operational efficiency of the aging IPMSM for the low-carbon transportation system.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145228697","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-10DOI: 10.1016/j.isatra.2025.09.007
Lei Chen, Guomin Wu, Haoyan Dong, Kuangrong Hao
In industrial data stream environments, the acquisition of real quality variables is challenging and subject to delay, posing significant obstacles to effective updates of adaptive soft sensors. To this end, this paper proposes a novel framework, Adaptive Soft Sensor for Label Delay (ASSLD). An adaptive multilevel regression model, weighting and integrating outcomes from layers at different depths, is designed to enhance online adaptability. To efficiently reuse historical labeled data, a diverse database is maintained online, from which similar samples are selected and weighted. Moreover, unlabeled samples within the delay time are utilized to help accommodate recent data. The experimental results on the sulfur recovery unit dataset and polyester dataset show the effectiveness of ASSLD in handling label delay, with accuracy improvements of more than 12 % over baselines.
{"title":"A novel adaptive soft sensing framework for label delay in industrial data streams.","authors":"Lei Chen, Guomin Wu, Haoyan Dong, Kuangrong Hao","doi":"10.1016/j.isatra.2025.09.007","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.09.007","url":null,"abstract":"<p><p>In industrial data stream environments, the acquisition of real quality variables is challenging and subject to delay, posing significant obstacles to effective updates of adaptive soft sensors. To this end, this paper proposes a novel framework, Adaptive Soft Sensor for Label Delay (ASSLD). An adaptive multilevel regression model, weighting and integrating outcomes from layers at different depths, is designed to enhance online adaptability. To efficiently reuse historical labeled data, a diverse database is maintained online, from which similar samples are selected and weighted. Moreover, unlabeled samples within the delay time are utilized to help accommodate recent data. The experimental results on the sulfur recovery unit dataset and polyester dataset show the effectiveness of ASSLD in handling label delay, with accuracy improvements of more than 12 % over baselines.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145088680","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-08-25DOI: 10.1016/j.isatra.2025.08.042
Kaixiang Peng, Guanyao Wang, Tie Li, Qichun Zhang, Jie Dong
With the deep digital transformation of traditional manufacturing industry and the continuous automation level improvement of production lines, it is more important to predict the Key Performance Indicators (KPIs) of processes in a timely and accurate manner. The traditional laboratory destructive test method for obtaining KPIs consumes a large amount of time and incurs high costs, which not only fails to provide timely and effective guidance for production processes but also results in significant losses for manufacturing enterprises. To address these issues, an online prediction soft sensor model for KPIs based on a serial-parallel gated recurrent unit with self-attention mechanism (SPGRU-SA) soft sensor model is proposed. This model achieves accurate online prediction of KPIs by considering both the dynamic features of multi-unit processes and the static features of process setups. First, a serial-parallel gated recurrent unit model is designed to extract multi-unit dynamic features. Second, based on the self-attention mechanism, the attention weights of static features and dynamic features are calculated, which can reflect the correlation of the performance indicators. Then, the fully connected layers output the result. Finally, the comparative experimental results based on the hot rolling strip mill process and the Tennessee Eastman process show that SPGRU-SA can accurately predict the KPIs of complex multi-unit industrial processes.
{"title":"A new soft sensing method based on serial-parallel GRU with self-attention mechanism for complex multi-unit industrial processes.","authors":"Kaixiang Peng, Guanyao Wang, Tie Li, Qichun Zhang, Jie Dong","doi":"10.1016/j.isatra.2025.08.042","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.08.042","url":null,"abstract":"<p><p>With the deep digital transformation of traditional manufacturing industry and the continuous automation level improvement of production lines, it is more important to predict the Key Performance Indicators (KPIs) of processes in a timely and accurate manner. The traditional laboratory destructive test method for obtaining KPIs consumes a large amount of time and incurs high costs, which not only fails to provide timely and effective guidance for production processes but also results in significant losses for manufacturing enterprises. To address these issues, an online prediction soft sensor model for KPIs based on a serial-parallel gated recurrent unit with self-attention mechanism (SPGRU-SA) soft sensor model is proposed. This model achieves accurate online prediction of KPIs by considering both the dynamic features of multi-unit processes and the static features of process setups. First, a serial-parallel gated recurrent unit model is designed to extract multi-unit dynamic features. Second, based on the self-attention mechanism, the attention weights of static features and dynamic features are calculated, which can reflect the correlation of the performance indicators. Then, the fully connected layers output the result. Finally, the comparative experimental results based on the hot rolling strip mill process and the Tennessee Eastman process show that SPGRU-SA can accurately predict the KPIs of complex multi-unit industrial processes.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-08-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145008647","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
High-power induction furnace (IF) is a highly complex thermoelectric system with strong nonlinear time-varying characteristics. The lack of direct online measurement methods complicates status awareness, leading to apparent "black-box" behavior and sensing difficulties. We propose a transferable layered physics-informed learning-based modeling approach to address the above challenges. At the underlying level, a series of linear physical models are established at multiple operating points to guide the data-driven models, thus comprehensively capturing the data characteristics and electrical dynamics of the IF. At the upper level, physical prior knowledge-based global nonlinear constraints are introduced to ensure the model accuracy and physical consistency. Each underlying model can be regarded as a single task, and the modeling problem is skillfully transformed into a multitask learning optimization with global nonlinear constraints. In addition, a transferable model training strategy with an architecture of cascaded shared layers and task layers is developed to facilitate knowledge transfer between adjacent melting batches and thereby optimize the training process. The feasibility and effectiveness of the scheme are validated by experiments using actual sampling data.
{"title":"Transferable layered physics-informed learning for status sensing of high-power induction furnace.","authors":"Zhao Zhang, Zhen-Gui Bai, Weijie Mao, Xiaoliang Xu","doi":"10.1016/j.isatra.2025.08.021","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.08.021","url":null,"abstract":"<p><p>High-power induction furnace (IF) is a highly complex thermoelectric system with strong nonlinear time-varying characteristics. The lack of direct online measurement methods complicates status awareness, leading to apparent \"black-box\" behavior and sensing difficulties. We propose a transferable layered physics-informed learning-based modeling approach to address the above challenges. At the underlying level, a series of linear physical models are established at multiple operating points to guide the data-driven models, thus comprehensively capturing the data characteristics and electrical dynamics of the IF. At the upper level, physical prior knowledge-based global nonlinear constraints are introduced to ensure the model accuracy and physical consistency. Each underlying model can be regarded as a single task, and the modeling problem is skillfully transformed into a multitask learning optimization with global nonlinear constraints. In addition, a transferable model training strategy with an architecture of cascaded shared layers and task layers is developed to facilitate knowledge transfer between adjacent melting batches and thereby optimize the training process. The feasibility and effectiveness of the scheme are validated by experiments using actual sampling data.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144983944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-08-05DOI: 10.1016/j.isatra.2025.07.062
Qingquan Xu, Jie Dong, Kaixiang Peng, Xiuju Fu, Hongwei Wang
Soft sensors of quality indicators for industrial production processes compensate for the shortcomings of traditional measurement methods, which are essential for improving product quality. However, the complex mechanisms and time-varying delays in multi-unit, long-flow industrial processes pose significant challenges for multi-indicator soft sensing. Existing research on the fusion of mechanical and data-driven models is not sufficiently advanced. To address these challenges, a mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes is proposed, using the hot strip rolling process (HSRP) as a case study. First, the mechanism of HSRP is analyzed and the unknown parameters in the mechanism model are identified. Second, the data derived from the mechanistic model are fused with the process data. Then Kolmogorov-Arnold Networks with an embedded time-series input layer (TS-KAN) are developed to address the challenge of time-varying delays caused by long production processes and production fluctuations. Finally, the proposed framework is validated using actual HSRP production data, achieving simultaneous accurate prediction of strip flatness and crown.
{"title":"Mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes.","authors":"Qingquan Xu, Jie Dong, Kaixiang Peng, Xiuju Fu, Hongwei Wang","doi":"10.1016/j.isatra.2025.07.062","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.07.062","url":null,"abstract":"<p><p>Soft sensors of quality indicators for industrial production processes compensate for the shortcomings of traditional measurement methods, which are essential for improving product quality. However, the complex mechanisms and time-varying delays in multi-unit, long-flow industrial processes pose significant challenges for multi-indicator soft sensing. Existing research on the fusion of mechanical and data-driven models is not sufficiently advanced. To address these challenges, a mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes is proposed, using the hot strip rolling process (HSRP) as a case study. First, the mechanism of HSRP is analyzed and the unknown parameters in the mechanism model are identified. Second, the data derived from the mechanistic model are fused with the process data. Then Kolmogorov-Arnold Networks with an embedded time-series input layer (TS-KAN) are developed to address the challenge of time-varying delays caused by long production processes and production fluctuations. Finally, the proposed framework is validated using actual HSRP production data, achieving simultaneous accurate prediction of strip flatness and crown.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144801347","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-26DOI: 10.1016/j.isatra.2025.07.044
Jianing Hou, Tie Li, Kaixiang Peng, Dongjie Hua, Hanwen Zhang
Data-driven soft sensing methods are widely used for product quality prediction in large-scale industrial processes. Traditional approaches face significant challenges, such as limited representation of multivariate couplings, difficulties in modeling nonlinear interactions, and slow adaptation to dynamic changes in complex industrial settings. To address these, we propose a manufacturing quality prediction model integrating Dual-layer Graph Supervised Embedding with Multi-Granularity Attention Enhancement Mechanisms (DGS-MA). The model constructs a dual-layer complementary graph structure: the first layer creates an original parameter relationship graph based on feature similarity to capture local static associations, while the second layer uses a label-aware supervised Node2vec algorithm to generate embedding vectors, reconstructing a global quality-driven topology. This forms a dual-view representation of 'original features - embedding vectors'. A multi-granular graph attention enhancement mechanism is introduced, which employs a dual-pathway attention network to aggregate neighborhood information from both original features and supervised embeddings. A cross-layer attention mechanism adaptively fuses the importance of these two feature types, enabling coordinated optimization of local details and global patterns. Additionally, an explicit supervision constraint is incorporated to enhance prediction accuracy and interpretability, embedding supervision signals in both the graph's embedding space and attention mechanism. The method is validated with a real-world production dataset, showing significant improvements in quality prediction under complex conditions.
{"title":"A novel quality prediction model based on dual-layer graph supervised embedding with multi-granularity attention enhancement mechanisms.","authors":"Jianing Hou, Tie Li, Kaixiang Peng, Dongjie Hua, Hanwen Zhang","doi":"10.1016/j.isatra.2025.07.044","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.07.044","url":null,"abstract":"<p><p>Data-driven soft sensing methods are widely used for product quality prediction in large-scale industrial processes. Traditional approaches face significant challenges, such as limited representation of multivariate couplings, difficulties in modeling nonlinear interactions, and slow adaptation to dynamic changes in complex industrial settings. To address these, we propose a manufacturing quality prediction model integrating Dual-layer Graph Supervised Embedding with Multi-Granularity Attention Enhancement Mechanisms (DGS-MA). The model constructs a dual-layer complementary graph structure: the first layer creates an original parameter relationship graph based on feature similarity to capture local static associations, while the second layer uses a label-aware supervised Node2vec algorithm to generate embedding vectors, reconstructing a global quality-driven topology. This forms a dual-view representation of 'original features - embedding vectors'. A multi-granular graph attention enhancement mechanism is introduced, which employs a dual-pathway attention network to aggregate neighborhood information from both original features and supervised embeddings. A cross-layer attention mechanism adaptively fuses the importance of these two feature types, enabling coordinated optimization of local details and global patterns. Additionally, an explicit supervision constraint is incorporated to enhance prediction accuracy and interpretability, embedding supervision signals in both the graph's embedding space and attention mechanism. The method is validated with a real-world production dataset, showing significant improvements in quality prediction under complex conditions.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":6.5,"publicationDate":"2025-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144812751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-10DOI: 10.1016/j.isatra.2025.07.014
Yongxiang Lei, Bin Deng, Ziyang Wang
Accurate temperature forecasting relies on traditional meteorological parameters that are essential for monitoring weather informatics and guiding forecasting efforts. This study introduces a deep learning architecture for high-precision climate temperature forecasting via an improved Kolmogorov-Arnold Networks, named Tem2-KAN. Grounded in the Kolmogorov-Arnold representation theorem, Tem2-KAN explores replacing conventional linear weights in neural networks with spline-parameterized univariate functions, enabling dynamic learning of nonlinear climate patterns while maintaining intrinsic interpretability. The proposed framework uniquely integrates the universal approximation capabilities of Multi-Layer Perceptrons (MLPs) with physically meaningful feature visualization through its adaptive activation functions, addressing critical limitations of black-box climate models. A temperature prediction pipeline is established that first preprocesses raw meteorological data from UK monitoring stations, then trains Tem2-KAN to map historical trends to multi-horizon forecasts. Rigorous evaluations on real-world climate datasets demonstrate Tem2-KAN's dual advantage achieving state-of-the-art prediction accuracy while utilizing fewer trainable parameters. In addition, a systematic ablation study quantifies the sensitivity of key Tem2-KAN-specific hyperparameters (spline order k, grid resolution grid) on forecasting performance. Finally, we theoretically prove Tem2-KAN's universal approximation capacity through function space analysis, and practically, we demonstrate its interpretability and prediction performance. These innovations position Tem2-KAN as a paradigm-shifting tool for climate informatics, offering meteorologists both high predictive performance and mechanistic insight into temperature dynamics. The framework's reduced hyperparameter complexity further enhances its viability for operational forecasting systems.
{"title":"Tem<sup>2</sup>-KAN: Data-driven temporal temperature prediction via an improved Kolmogorov-Arnold network.","authors":"Yongxiang Lei, Bin Deng, Ziyang Wang","doi":"10.1016/j.isatra.2025.07.014","DOIUrl":"https://doi.org/10.1016/j.isatra.2025.07.014","url":null,"abstract":"<p><p>Accurate temperature forecasting relies on traditional meteorological parameters that are essential for monitoring weather informatics and guiding forecasting efforts. This study introduces a deep learning architecture for high-precision climate temperature forecasting via an improved Kolmogorov-Arnold Networks, named Tem<sup>2</sup>-KAN. Grounded in the Kolmogorov-Arnold representation theorem, Tem<sup>2</sup>-KAN explores replacing conventional linear weights in neural networks with spline-parameterized univariate functions, enabling dynamic learning of nonlinear climate patterns while maintaining intrinsic interpretability. The proposed framework uniquely integrates the universal approximation capabilities of Multi-Layer Perceptrons (MLPs) with physically meaningful feature visualization through its adaptive activation functions, addressing critical limitations of black-box climate models. A temperature prediction pipeline is established that first preprocesses raw meteorological data from UK monitoring stations, then trains Tem<sup>2</sup>-KAN to map historical trends to multi-horizon forecasts. Rigorous evaluations on real-world climate datasets demonstrate Tem<sup>2</sup>-KAN's dual advantage achieving state-of-the-art prediction accuracy while utilizing fewer trainable parameters. In addition, a systematic ablation study quantifies the sensitivity of key Tem<sup>2</sup>-KAN-specific hyperparameters (spline order k, grid resolution grid) on forecasting performance. Finally, we theoretically prove Tem<sup>2</sup>-KAN's universal approximation capacity through function space analysis, and practically, we demonstrate its interpretability and prediction performance. These innovations position Tem<sup>2</sup>-KAN as a paradigm-shifting tool for climate informatics, offering meteorologists both high predictive performance and mechanistic insight into temperature dynamics. The framework's reduced hyperparameter complexity further enhances its viability for operational forecasting systems.</p>","PeriodicalId":94059,"journal":{"name":"ISA transactions","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2025-07-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144669173","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}