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Interpretable distance adaptive GCN-autoencoder for soft sensor validation and remote reconstruction in urban air quality monitoring networks. 城市空气质量监测网络软传感器验证与远程重建的可解释距离自适应gcn自编码器。
IF 6.5 Pub Date : 2025-10-25 DOI: 10.1016/j.isatra.2025.10.039
Usama Ali, Shahzeb Tariq, Keugtae Kim, Roberto Chang-Silva, Changkyoo Yoo

The air quality monitoring system (AQMS) has attracted considerable attention due to its environmental significance and impact on human health. AQMS are critical for facilitating early-warning mechanisms to implement policies and protect urban communities. However, existing frameworks rely on physical sensors compromised by degradation, leading to unreliable decision-making. To overcome this limitation, this study introduces a region-wide soft sensor validation using a memory-integrated graph convolutional autoencoder (LSTM-GCN-AE). Results indicate that the relevance-embedded LSTM-GCN-AE outperforms the traditional GCN, achieving a 43.4 % improvement in reconstruction accuracy under precision faults and a 50.2 % enhancement in imputation performance for PM2.5 sensor, identified through interpretability analysis of relevant nodes in the GCN. Moreover, the proposed framework successfully maintained consistency between predicted and actual environmental conditions, thereby enhancing the reliability of real-time AQMS data, health risk assessment, and early-warning mechanisms for urban air quality management.

空气质量监测系统(AQMS)因其环境意义和对人类健康的影响而受到广泛关注。空气质量监测系统对于促进预警机制实施政策和保护城市社区至关重要。然而,现有的框架依赖于退化的物理传感器,导致决策不可靠。为了克服这一限制,本研究引入了一种使用内存集成图卷积自编码器(LSTM-GCN-AE)的区域范围的软传感器验证。结果表明,通过对GCN中相关节点的可解释性分析,嵌入相关性的LSTM-GCN-AE优于传统GCN,在精确故障下的重建精度提高了43.4% %,PM2.5传感器的输入性能提高了50.2% %。此外,该框架成功地保持了预测和实际环境条件的一致性,从而提高了实时AQMS数据、健康风险评估和城市空气质量管理预警机制的可靠性。
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引用次数: 0
Fault detection in nonstationary industrial processes via kolmogorov-arnold networks with test-time training. 基于测试时间训练的kolmogorov-arnold网络的非平稳工业过程故障检测。
IF 6.5 Pub Date : 2025-10-24 DOI: 10.1016/j.isatra.2025.10.027
Daye Li, Jie Dong, Kaixiang Peng, Silvio Simani, Chuanfang Zhang, Dongjie Hua

In industrial process monitoring, factors such as production schedule changes, equipment aging, and environmental disturbances often lead to shifts in the underlying data distribution. These distributional changes tend to increase false alarm rates and undermine the reliability and adaptability of traditional fault detection methods, thereby compromising the safe and stable operation of industrial facilities. To address these critical challenges, a lifelong fault detection strategy that integrates a Kolmogorov-Arnold Network (KAN) with a novel test-time training (TTT) mechanism is proposed in this paper. Unlike conventional hybrid models, the proposed method introduces a new adaptation framework, in which reconstruction errors dynamically guide selective parameter updates. This allows the model to continuously adapt to distributional shifts without requiring retraining or labeled target data. During online test operation, the model automatically refines its hidden representations using trusted normal samples through a lightweight online update mechanism, thereby improving generalization and robustness under nonstationary conditions. Comprehensive experiments on a widely recognised benchmark dataset from the chemical industry demonstrate that the proposed method significantly outperforms existing state-of-the-art approaches, achieving 92.7 % correct monitoring rate with 0 % false alarm rate under nonstationary conditions.

在工业过程监控中,诸如生产计划变化、设备老化和环境干扰等因素经常导致底层数据分布的变化。这些分布变化往往会增加虚警率,破坏传统故障检测方法的可靠性和适应性,从而影响工业设施的安全稳定运行。为了解决这些关键问题,本文提出了一种终身故障检测策略,该策略将Kolmogorov-Arnold网络(KAN)与一种新的测试时间训练(TTT)机制相结合。与传统的混合模型不同,该方法引入了一种新的自适应框架,其中重构误差动态引导选择参数的更新。这使得模型可以不断地适应分布变化,而不需要重新训练或标记目标数据。在在线测试运行过程中,该模型通过轻量级在线更新机制,利用可信正态样本自动细化隐藏表示,提高了非平稳条件下的泛化和鲁棒性。在化工行业广泛认可的基准数据集上进行的综合实验表明,所提出的方法显著优于现有的最先进方法,在非平稳条件下实现了92.7%的正确监测率和0%的误报率。
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引用次数: 0
Data-driven co-design of event-triggered schemes and switching control for discrete-time switched affine systems with unknown disturbances. 具有未知扰动的离散时间切换仿射系统事件触发方案的数据驱动协同设计与切换控制。
IF 6.5 Pub Date : 2025-10-23 DOI: 10.1016/j.isatra.2025.10.036
Jiaming Lu, Dan Ma, Mengqian Liang

This paper addresses the co-design problem of event-triggered control, feedback control law, and switching rules for discrete-time switched affine systems under unknown disturbances, from both model-based and data-driven perspectives. The main contribution is a unified framework that yields single LMI formulations applied to both model-based and data-driven settings and guarantees a tunable convergence region under the proposed switching strategies. For the model-based case, sufficient conditions are established for the co-designed control to ensure the practical exponential stabilization of the system. The convergence region can be tuned via parameters to actively compensate for disturbance effects. For the model-free scenario, a data-driven counterpart is developed, featuring a novel switching rule that eliminates the need for an explicit system model and improves computational efficiency. Within this setup, the event-triggered mechanism, switching rule, and control law are jointly synthesized by solving a single LMI, greatly simplifying the implementation. Simulations conducted on a DC-DC boost converter confirm the effectiveness of the proposed method in enhancing resource efficiency while maintaining system performance.

本文从基于模型和数据驱动的角度,讨论了未知干扰下离散时间切换仿射系统的事件触发控制、反馈控制律和切换规则的协同设计问题。其主要贡献是一个统一的框架,该框架可产生适用于基于模型和数据驱动设置的单一LMI公式,并保证在所提出的切换策略下具有可调的收敛区域。对于基于模型的情况,建立了保证系统实际指数镇定的充分条件。可以通过参数调整收敛区域,主动补偿扰动效应。对于无模型场景,开发了一个数据驱动的对应方案,其特点是新的切换规则,消除了对显式系统模型的需要,提高了计算效率。在此设置中,通过求解单个LMI,将事件触发机制、切换规则和控制律联合合成,大大简化了实现。在DC-DC升压变换器上进行的仿真验证了该方法在保持系统性能的同时提高了资源效率。
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引用次数: 0
Adaptive observer-based nonlinear control of grid-tied PV-fed multicell inverter with harmonic mitigation capability. 具有谐波抑制能力的并网pv馈多室逆变器的自适应观测器非线性控制。
IF 6.5 Pub Date : 2025-10-09 DOI: 10.1016/j.isatra.2025.10.006
Meriem Aourir, Abdelmajid Abouloifa, Chaouqi Aouadi, Mohammed S Al Numay, Abdelali El Aroudi

This work addresses the adaptive nonlinear control of a single-stage grid-connected photovoltaic (PV) system, focusing on harmonic current mitigation in highly distorted electrical grids. The proposed interfacing system employs a multilevel inverter topology, which improves power quality compared to its conventional two-level counterpart, particularly in single-stage PV applications. The control scheme employs a dual-loop structure to achieve the following three key objectives: (i) maximum power extraction from the PV arrays, (ii) reduced voltage stress on the switching devices, and (iii) power factor correction (PFC). To enhance performance under realistic grid conditions, the controller incorporates an adaptive observer for real-time estimation of grid voltage and impedance, which are often assumed to be known or directly measurable. The controller's design and analysis are carried out using Lyapunov stability theory. The theoretically predicted performances of the controller are confirmed by numerical simulations performed in Matlab/SimPowerSystems environment and in a Processor-In-the-Loop (PIL) implementation.

本文研究了单级并网光伏(PV)系统的自适应非线性控制,重点研究了高畸变电网中的谐波电流缓解。所提出的接口系统采用多电平逆变器拓扑结构,与传统的双电平逆变器相比,它提高了电能质量,特别是在单级光伏应用中。该控制方案采用双环结构,以实现以下三个关键目标:(i)从光伏阵列中提取最大功率,(ii)降低开关设备上的电压应力,以及(iii)功率因数校正(PFC)。为了提高实际电网条件下的性能,控制器集成了一个自适应观测器,用于实时估计电网电压和阻抗,这些通常被认为是已知的或直接可测量的。利用李雅普诺夫稳定性理论对控制器进行了设计和分析。在Matlab/SimPowerSystems环境和处理器在环(PIL)实现中进行了数值仿真,验证了理论预测的控制器性能。
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引用次数: 0
A methodology to develop and manage data-driven models for marine engine long-term health prognosis. 开发和管理船舶发动机长期健康预测数据驱动模型的方法。
IF 6.5 Pub Date : 2025-09-27 DOI: 10.1016/j.isatra.2025.09.030
Jaehan Jeon, Gerasimos Theotokatos

This study proposes a novel methodology to develop and manage data-driven models for ship machinery Prognostics and Health Management (PHM). A four-stroke marine engine is investigated considering exhaust valve wear degradation. Simulated datasets are generated using a physics-based digital twin integrated with stochastic degradation models. Health indicators (HI) construction and forecast sub-models are developed, based on Multi-Layer Perceptron and Bayesian Neural Networks, respectively. Data-driven model management employs error and uncertainty metrics for deciding re-training of HI forecast sub-models, resulting in R2 increases from 0.24 to 0.89 and from 0.26 to 0.94 in Cases 1 and 2, respectively. This is the first study that integrates thermodynamic models with stochastic degradation models to develop marine engine digital twins, while also introducing data-driven model management, thus contributing to the PHM system adoption by the maritime industry.

本研究提出了一种新的方法来开发和管理船舶机械预测和健康管理(PHM)的数据驱动模型。对考虑排气门磨损退化的四冲程船用发动机进行了研究。模拟数据集的生成使用基于物理的数字孪生与随机退化模型相结合。建立了基于多层感知器和贝叶斯神经网络的健康指标构建子模型和健康指标预测子模型。数据驱动的模型管理采用误差和不确定性度量来决定HI预测子模型的重新训练,结果在案例1和案例2中,R2分别从0.24增加到0.89和从0.26增加到0.94。这是首次将热力学模型与随机退化模型相结合,开发船舶发动机数字孪生模型的研究,同时还引入了数据驱动的模型管理,从而为海事行业采用PHM系统做出了贡献。
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引用次数: 0
Aging-free estimationless sliding mode control for IPMSM in transportation system. 交通系统IPMSM无老化估计滑模控制。
IF 6.5 Pub Date : 2025-09-24 DOI: 10.1016/j.isatra.2025.09.018
ShiCai Yin, Xiang Li, Jinqiu Gao, Yaofei Han

As equipment ages, the distortion of relevant parameters leads to increasingly severe degradation in control performance. This paper proposes a novel aging-free estimationless sliding mode control strategy for interior permanent magnet synchronous motor (IPMSM) in low-carbon transportation systems. Firstly, a time-varying disturbance (TVD)-based aging model is proposed. The TVD integrates multi-stage dynamic disturbance transition models for various aging parameters of the IPMSM. Then, a multi-condition correction (MCC)-based sliding mode current control method is proposed. The MCC associates the sliding surface parameters with the temporal factor and integrates the correction functions in the reaching law. Finally, the stability conditions are derived based on the Lyapunov function. The proposed strategy is validated by the hardware-in-the-loop (HIL)-based platform. The test results show that the proposed strategy can reduce the current control error of the aging motor, thereby reducing system power losses and significantly enhancing the operational efficiency of the aging IPMSM for the low-carbon transportation system.

随着设备的老化,相关参数的畸变导致控制性能的退化日益严重。针对低碳交通系统中的内嵌式永磁同步电机,提出了一种新的无老化无估计滑模控制策略。首先,提出了一种基于时变扰动的老化模型。TVD集成了IPMSM各老化参数的多级动态扰动过渡模型。然后,提出了一种基于多条件校正的滑模电流控制方法。MCC将滑动面参数与时间因子联系起来,并在逼近律中整合校正函数。最后,基于Lyapunov函数导出了系统的稳定性条件。该策略在基于硬件在环(HIL)的平台上得到了验证。试验结果表明,所提出的策略可以降低老化电机的电流控制误差,从而降低系统功率损耗,显著提高老化IPMSM的运行效率,适用于低碳交通系统。
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引用次数: 0
A novel adaptive soft sensing framework for label delay in industrial data streams. 一种新的工业数据流标签延迟自适应软检测框架。
IF 6.5 Pub Date : 2025-09-10 DOI: 10.1016/j.isatra.2025.09.007
Lei Chen, Guomin Wu, Haoyan Dong, Kuangrong Hao

In industrial data stream environments, the acquisition of real quality variables is challenging and subject to delay, posing significant obstacles to effective updates of adaptive soft sensors. To this end, this paper proposes a novel framework, Adaptive Soft Sensor for Label Delay (ASSLD). An adaptive multilevel regression model, weighting and integrating outcomes from layers at different depths, is designed to enhance online adaptability. To efficiently reuse historical labeled data, a diverse database is maintained online, from which similar samples are selected and weighted. Moreover, unlabeled samples within the delay time are utilized to help accommodate recent data. The experimental results on the sulfur recovery unit dataset and polyester dataset show the effectiveness of ASSLD in handling label delay, with accuracy improvements of more than 12 % over baselines.

在工业数据流环境中,真实质量变量的获取具有挑战性且存在延迟,这对自适应软传感器的有效更新构成了重大障碍。为此,本文提出了一种新的框架——标签延迟自适应软传感器(ASSLD)。设计了一种自适应多层回归模型,对不同深度层的结果进行加权和整合,以增强在线适应性。为了有效地重用历史标记数据,在线维护了一个多样化的数据库,从中选择相似的样本并进行加权。此外,利用延迟时间内的未标记样本来帮助适应最近的数据。在硫回收装置数据集和聚酯数据集上的实验结果表明,ASSLD在处理标签延迟方面是有效的,准确率比基线提高了12%以上。
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引用次数: 0
A new soft sensing method based on serial-parallel GRU with self-attention mechanism for complex multi-unit industrial processes. 基于自关注机制的串并联GRU的复杂多单元工业过程软测量新方法。
IF 6.5 Pub Date : 2025-08-25 DOI: 10.1016/j.isatra.2025.08.042
Kaixiang Peng, Guanyao Wang, Tie Li, Qichun Zhang, Jie Dong

With the deep digital transformation of traditional manufacturing industry and the continuous automation level improvement of production lines, it is more important to predict the Key Performance Indicators (KPIs) of processes in a timely and accurate manner. The traditional laboratory destructive test method for obtaining KPIs consumes a large amount of time and incurs high costs, which not only fails to provide timely and effective guidance for production processes but also results in significant losses for manufacturing enterprises. To address these issues, an online prediction soft sensor model for KPIs based on a serial-parallel gated recurrent unit with self-attention mechanism (SPGRU-SA) soft sensor model is proposed. This model achieves accurate online prediction of KPIs by considering both the dynamic features of multi-unit processes and the static features of process setups. First, a serial-parallel gated recurrent unit model is designed to extract multi-unit dynamic features. Second, based on the self-attention mechanism, the attention weights of static features and dynamic features are calculated, which can reflect the correlation of the performance indicators. Then, the fully connected layers output the result. Finally, the comparative experimental results based on the hot rolling strip mill process and the Tennessee Eastman process show that SPGRU-SA can accurately predict the KPIs of complex multi-unit industrial processes.

随着传统制造业的深度数字化转型和生产线自动化水平的不断提高,及时准确地预测流程的关键绩效指标(kpi)变得更加重要。传统的实验室破坏性检测获取kpi的方法耗时长、成本高,不仅不能及时有效地指导生产过程,而且给制造企业造成了重大损失。针对这些问题,提出了一种基于自关注机制的串并联门控循环单元(SPGRU-SA)软测量模型的kpi在线预测软测量模型。该模型同时考虑了多单元过程的动态特征和过程设置的静态特征,实现了对kpi的准确在线预测。首先,设计了一种串并联门控循环单元模型,提取多单元动态特征;其次,基于自注意机制,计算静态特征和动态特征的注意权重,以反映绩效指标的相关性。然后,完全连接的层输出结果。最后,基于热轧带钢过程和田纳西伊斯曼过程的对比实验结果表明,SPGRU-SA可以准确预测复杂的多单元工业过程的kpi。
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引用次数: 0
Transferable layered physics-informed learning for status sensing of high-power induction furnace. 大功率感应炉状态感知的可转移分层物理知识学习。
IF 6.5 Pub Date : 2025-08-13 DOI: 10.1016/j.isatra.2025.08.021
Zhao Zhang, Zhen-Gui Bai, Weijie Mao, Xiaoliang Xu

High-power induction furnace (IF) is a highly complex thermoelectric system with strong nonlinear time-varying characteristics. The lack of direct online measurement methods complicates status awareness, leading to apparent "black-box" behavior and sensing difficulties. We propose a transferable layered physics-informed learning-based modeling approach to address the above challenges. At the underlying level, a series of linear physical models are established at multiple operating points to guide the data-driven models, thus comprehensively capturing the data characteristics and electrical dynamics of the IF. At the upper level, physical prior knowledge-based global nonlinear constraints are introduced to ensure the model accuracy and physical consistency. Each underlying model can be regarded as a single task, and the modeling problem is skillfully transformed into a multitask learning optimization with global nonlinear constraints. In addition, a transferable model training strategy with an architecture of cascaded shared layers and task layers is developed to facilitate knowledge transfer between adjacent melting batches and thereby optimize the training process. The feasibility and effectiveness of the scheme are validated by experiments using actual sampling data.

大功率感应电炉是一个高度复杂的热电系统,具有很强的非线性时变特性。缺乏直接的在线测量方法使状态感知复杂化,导致明显的“黑箱”行为和感知困难。我们提出了一种可转移的分层物理知识学习建模方法来解决上述挑战。在底层,在多个工作点建立一系列线性物理模型,指导数据驱动模型,全面捕捉中频的数据特性和电动力学。在上层,引入基于物理先验知识的全局非线性约束,保证模型的准确性和物理一致性。每个底层模型都可以视为单个任务,并将建模问题巧妙地转化为具有全局非线性约束的多任务学习优化问题。此外,提出了一种可转移的模型训练策略,该策略采用了共享层和任务层级联的架构,以促进相邻熔化批次之间的知识转移,从而优化训练过程。通过实际采样数据的实验验证了该方案的可行性和有效性。
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引用次数: 0
Mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes. 基于机制和数据融合驱动的工业过程多指标软传感器框架。
IF 6.5 Pub Date : 2025-08-05 DOI: 10.1016/j.isatra.2025.07.062
Qingquan Xu, Jie Dong, Kaixiang Peng, Xiuju Fu, Hongwei Wang

Soft sensors of quality indicators for industrial production processes compensate for the shortcomings of traditional measurement methods, which are essential for improving product quality. However, the complex mechanisms and time-varying delays in multi-unit, long-flow industrial processes pose significant challenges for multi-indicator soft sensing. Existing research on the fusion of mechanical and data-driven models is not sufficiently advanced. To address these challenges, a mechanism and data fusion driven multi-indicator soft sensor framework for industrial processes is proposed, using the hot strip rolling process (HSRP) as a case study. First, the mechanism of HSRP is analyzed and the unknown parameters in the mechanism model are identified. Second, the data derived from the mechanistic model are fused with the process data. Then Kolmogorov-Arnold Networks with an embedded time-series input layer (TS-KAN) are developed to address the challenge of time-varying delays caused by long production processes and production fluctuations. Finally, the proposed framework is validated using actual HSRP production data, achieving simultaneous accurate prediction of strip flatness and crown.

工业生产过程质量指标软传感器弥补了传统测量方法的不足,对提高产品质量至关重要。然而,多单元、长流工业过程的复杂机制和时变延迟对多指标软测量提出了重大挑战。现有的关于机械模型和数据驱动模型融合的研究还不够先进。为了解决这些挑战,提出了一种机制和数据融合驱动的工业过程多指标软传感器框架,并以热轧过程(HSRP)为例进行了研究。首先,分析了HSRP的机理,识别了机理模型中的未知参数。其次,将机制模型得到的数据与过程数据进行融合。然后,开发了具有嵌入式时间序列输入层(TS-KAN)的Kolmogorov-Arnold网络,以解决由长生产过程和生产波动引起的时变延迟的挑战。最后,利用实际HSRP生产数据对该框架进行了验证,实现了带钢板形和凸度的同时准确预测。
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引用次数: 0
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