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New promising proton conducting electrolyte for high-temperature fuel cells based on hydrophobic guanidine salt 基于疏水胍盐的新型高温燃料电池质子导电电解质
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.086
S. Rogalsky, O. Tarasyuk, V. Povazhnyi, T. Cherniavska, S. Makhno
Guanidine salts are promising proton conductors due to the high content of dissociable protons in guanidinium cation that ensure an efficient proton transfer along hydrogen-bonded network formed by proton donor and proton acceptor sites. However, the high melting point of most guanidine salts is a serious drawback for their application as proton conducting electrolytes. Reducing the symmetry of guanidinium cations by the substitution of hydrogen atoms on alkyl radicals reduces the melting points but also leads to decreased proton conductivity. In this study, monosubstituted guanidine salt, N-butylguanidinium bis(trifluoromethylsulfonyl)imide (BG-TFSI), has been synthesized by a simple two-step method. It is water immiscible room temperature protic ionic liquid. The structure of BG-TFSI was confirmed by nuclear magnetic resonance spectroscopy, as well as infrared spectroscopy. According to thermal gravimetric analysis data, the ionic liquid has the thermal degradation point (5% weight loss) of 348 °C which indicates its excellent thermal stability for use in high-temperature fuel cells. The ionic conductivity of BG-TFSI determined by the electrochemical impedance method was found to be 9·10-4 S/cm at room temperature. This value increased by almost one order of magnitude above 100 °C thus reaching an acceptable level for use in fuel cells. The activation energy Ea calculated from the Arrhenius plot for BG-TFSI is found to be 16.4 kJ/mol which is similar to those reported for other guanidine salts. Based on the obtained results one can assume that the proton transport in BG-TFSI is dominated by Grotthus-type (hopping) mechanism. The results of this study indicated that BG-TFSI is a promising proton conducting electrolyte for fuel cells operating at elevated temperatures in water-free conditions. The hydrophobicity of the ionic liquid is an important advantage since it can prevent its leaching from the polymer electrolyte membrane during the operation of a fuel cell.
胍盐是一种很有前途的质子导体,因为在胍离子中含有大量的可解离质子,确保质子沿质子供体和质子受体位点形成的氢键网络有效转移。然而,大多数胍盐的高熔点是其作为质子导电电解质应用的一个严重缺陷。通过在烷基自由基上取代氢原子来降低胍离子的对称性,降低了熔点,但也导致质子电导率降低。本研究采用简单的两步法合成了单取代胍盐n -丁基胍双(三氟甲基磺酰基)亚胺(BG-TFSI)。它是一种室温不与水混溶的质子离子液体。核磁共振波谱和红外波谱证实了BG-TFSI的结构。热重分析数据表明,该离子液体的热降解点(失重5%)为348℃,表明其具有良好的热稳定性,可用于高温燃料电池。电化学阻抗法测得BG-TFSI在室温下的离子电导率为9·10-4 S/cm。该值在100°C以上几乎增加了一个数量级,从而达到燃料电池使用的可接受水平。根据阿伦尼乌斯图计算出BG-TFSI的活化能Ea为16.4 kJ/mol,与其他胍盐的活化能相似。根据所获得的结果,可以假设BG-TFSI中的质子输运以grotthus型(跳跃)机制为主。研究结果表明,BG-TFSI是一种很有前途的质子导电电解质,可用于无水条件下的高温燃料电池。离子液体的疏水性是一个重要的优势,因为它可以防止其在燃料电池运行过程中从聚合物电解质膜中浸出。
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引用次数: 1
Investigation of organic materials nature on petrol removal from water surfacee 水面除油过程中有机物性质的研究
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.31.075
I. Bacherikova, S. Grinenko, L. Kuznetsova, V. Zazhigalov, O.V. Bacherikov
The properties of some organic materials in the removal of oil from water area were studied. It was shown that available materials as technical wool and sintepon can be used as effective sorbents for petroleum removal from water area. The sample mechanical wringing of these sorbents permits to return the part of adsorbed oil for its next use. The dependence of sorption properties (the adsorbed petroleum mass, specific oil adsorption, return of the oil and selectivity of petroleum removal) and petroleum removal from the number of absorption-release cycles was established. It was established that quantity of adsorbed oil decreases in other next step of removal but mass of oil returned increases in the process of mechanical wringing. The regeneration of these adsorbents by flushing in gasoline permits to obtained the initial properties in oil removal from water area. The sorption elements in the form of bags from linen with these materials were prepared. The dependence of the amount of oil removed by these sorption elements from the time of oil clearing of the water area process was determined and the optimal parameters of petroleum removal were established. It was shown that sorption elements on the base of these materials have adsorption capacity equal to 14-16 g of petroleum/g sorbent at selectivity of petroleum removal more than 70 % and oil recovery degree more than 80 % and the possibility their reusable use on oil spill response. The obtained positive results of oil removal from water area permit to propose in extreme cases of oil spills the available industrial products as jerseys, blankest, jackets etc. use successfully for petroleum spill response. The hydrophobization of these elements permits to improve their properties in oil removal from water area. As results of sorption elements modification the increase of adsorbed oil mass and specific petroleum removal at simultaneous increase of returned oil quantity for its next use and oil removal selectivity were established. It was established that synthesized sorption elements not inferior in properties known industrial sorbents for oil removal from water area.
研究了几种有机物在水域除油过程中的性能。实验结果表明,技术棉和吸水棉等可用材料可作为有效的吸附剂用于水中除油。这些吸附剂的样品机械拧干允许返回部分被吸附的油,以供下次使用。建立了吸附性质(吸附的石油质量、比油吸附量、回油量和除油选择性)和除油量与吸附-释放循环次数的关系。结果表明,在机械绞拧过程中,吸附油的数量减少,回油的质量增加。通过在汽油中冲洗使这些吸附剂再生,可以获得从水中除油的初始性能。用这些材料制备了以亚麻为原料的袋状吸附元素。确定了各吸附元件的除油量与水体清油时间的关系,确定了除油的最佳参数。结果表明,在这些材料的基础上,吸附元件的吸附量为14 ~ 16 g石油/g吸附剂,除油选择性大于70%,原油采收率大于80%,并有可能在溢油响应中重复使用。从水域中获得的除油的积极结果允许在石油泄漏的极端情况下提出可用的工业产品,如运动衫,毯子,夹克等,成功地用于石油泄漏响应。这些元素的疏水性可以改善它们在水中除油的性能。通过对吸附元素的改性,提高了吸附油的质量和比除油率,同时增加了下次使用的回油量和除油选择性。结果表明,合成的吸附元素性能不低于已知工业吸附剂。
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引用次数: 1
Influence of physico-chemical parameters of surface-active systems components for minimization of evaporation of hydrocarbon liquids 表面活性体系组分理化参数对减少烃类液体蒸发的影响
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.31.084
O. Spaska, AV.L. Chumak, M. Maksymyuk, V. Rudenko, O.I. Kosenko, E. V. Polunkin, O.O. Gaidai
Highly efficient stable aerated hydrophilic compositions containing fluorotensides and ultralight microdisperse systems using gas-filled glass, aluminosilicate and polymer microspheres have been developed. Designing the compositions of PAS based on the surface activity of surfactants, their solubility in water and the ability to bind water and the formation of hydrogen bonds between the components. The main condition for the stability of the coating when mixing the components - the chemical interaction between them and the formation of a system that does not dissolve in hydrocarbons and does not break down in terms of use. The best film-forming characteristics necessary for the operation of the coating (simultaneous reduction of surface tension and film formation) active substances (FPAR), the non-polar part of the molecules of which contains a fluorocarbon chain, so they are insoluble in hydrocarbons, well soluble in water and easily distributed on the surface of hydrocarbon liquids, creating a protective film. The choice of co-surfactants was based on the ability to stabilize hydrophilic films on the surface of hydrocarbons not only at favorable HLB, but also at the lowest, although higher than the critical concentration of micelle formation (CCM), concentrations for forming a mixed adsorption layer of increased strength. This surfactant was water-oil-soluble twin-80, which will significantly increase the hydrophilic part and enhance the stability of the PAS and the stability of the aerated system. The introduction of glass microspheres into the components of the system has significantly enhanced its strength and stability. In the study of the stability and gas permeability of the developed surfactant systems, it was found that the insulating ability of the coating increases with increasing hydrophilic-lipophilic balance of the system and due to chemical interaction between the carboxyl group of fluorotenside and hydroxyl groups of surfactants.
高效稳定的含氟张醛的曝气亲水组合物和使用充气玻璃、硅酸铝和聚合物微球的超轻微分散系统已经开发出来。根据表面活性剂的表面活性、在水中的溶解度、与水的结合能力以及组分之间形成氢键的能力来设计PAS的组成。当混合组分时,涂层稳定性的主要条件-它们之间的化学相互作用以及形成不溶于碳氢化合物且在使用中不分解的系统。涂层运行所需的最佳成膜特性(同时降低表面张力和成膜)活性物质(FPAR),其分子的非极性部分含有碳氟化合物链,因此不溶于碳氢化合物,溶于水好,易于分布在碳氢化合物液体表面,形成保护膜。助表面活性剂的选择是基于稳定碳氢化合物表面亲水性膜的能力,不仅在有利的HLB下,而且在最低(尽管高于胶束形成的临界浓度)下,形成混合吸附层的浓度增加了强度。该表面活性剂为水-油溶性twin-80,将显著增加PAS的亲水性部分,增强PAS的稳定性和加气体系的稳定性。在系统组件中引入玻璃微球,大大提高了系统的强度和稳定性。在对所开发的表面活性剂体系的稳定性和透气性的研究中,发现涂层的绝缘能力随着体系亲水性-亲脂性平衡的增加以及氟张苷的羧基与表面活性剂的羟基之间的化学相互作用而增加。
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引用次数: 0
Alkaline synthesis of fatty acids iso-propyl esters 脂肪酸异丙酯的碱性合成
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.032
S. Zubenko, S. Konovalov, B.A. Denysiuk, L. Patrylak
Fatty acid alkyl esters are widely used products. Most of them are used as renewable transport fuel named “biodiesel”. Production of fatty acid iso-propyl esters mainly based on acid process, but using of alkaline catalysts may give good yields also. Alkaline catalysts have some advantageous such as low corrosivity and higher reaction rate. In current work the effectivity of potassium hydroxide and treated potassium hydroxide solution as catalyst for transesterification was compared. It was shown that using of KOH solution in iso-propyl alcohol after special treatment gives almost twice higher yields (95-96 %) from refined sunflower oil triglycerides than over KOH under the same conditions. Yield of fatty acids iso-propyl esters from wasted frying oil stabilized after 1-1.5 hours of reaction over both catalysts. Using 1.8 and 2.0 % treated catalyst at 90 °C leads to yield of about 86-88 % at 9:1 alcohol-to-oil ratio. Reaction temperature has significant impact on a yield wich decreases with temperature reduce in the range from 30 to 90 °C. During reaction proceeding the alkali saponification and thus loss the catalytic activity, which displayed in stopping the yield rising. The lower yield of esters from wasted oil comparing to the refined oil may be caused by presence of heavy polymerized triglycerides components formed during frying. Such components cannot be fully converted into monoalkylesters and gives also the oligomerized esters, which is not visible in standard gas chromatographic analysis of biodiesel. Indirect confirmation of the presence of such compounds in wasted frying oil sample is the sufficiently larger mass of the cube residue in vacuum distillation. For refined oil amount of such residue was only 5.4 %, while for wasted oil it was three time higher (14.9 %). In case of wasted frying oil as raw stuff, even after full conversion and effective self-separation conventional purification methods (like water washing or dry washing with adsorbents) may not provide the necessary purity of resulted biodiesel due to the presence of heavy oligomeric admixtures. In such cases vacuum distillation should be included as necessary final purification stage.
脂肪酸烷基酯是应用广泛的产品。其中大部分被用作可再生运输燃料,称为“生物柴油”。脂肪酸异丙酯的生产主要以酸法为主,但使用碱性催化剂也可获得较好的收率。碱性催化剂具有腐蚀性低、反应速度快等优点。目前的研究比较了氢氧化钾和处理过的氢氧化钾溶液作为酯交换反应催化剂的效果。结果表明,在特殊处理后的异丙醇中使用KOH溶液,精制葵花籽油甘油三酯的收率(95- 96%)几乎是相同条件下使用KOH溶液的两倍。废煎炸油在两种催化剂上反应1-1.5小时后,脂肪酸异丙酯的产率稳定。在90℃下使用1.8和2.0%处理过的催化剂,在9:1醇油比下,产率约为86- 88%。反应温度对产率有显著影响,在30 ~ 90℃范围内,产率随温度的降低而降低。在反应过程中碱皂化导致催化活性丧失,抑制了产率的提高。废油中酯的产率较成品油低,可能是由于在油炸过程中形成的重聚合甘油三酯成分的存在。这些成分不能完全转化为单烷基酯,也会产生低聚酯,这在生物柴油的标准气相色谱分析中是不可见的。在废弃的煎炸油样品中间接证实这类化合物的存在是真空蒸馏中立方体残渣的足够大的质量。成品油的残渣率仅为5.4%,而废油的残渣率为14.9%,是废油的3倍。以废弃的煎炸油为原料,即使经过充分转化和有效的自分离,传统的净化方法(如水洗或用吸附剂干洗)也可能无法提供所得到的生物柴油的必要纯度,因为存在重的低聚外加剂。在这种情况下,真空蒸馏应作为必要的最后净化阶段。
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引用次数: 0
Mechanochemystry as advanced methodology in green chemistry for applied catalysis 机械化学是绿色化学中应用催化的先进方法
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.31.001
V. Zazhigalov, K. Wieczorek-Ciurowa, O. Sachuk, I. Bacherikova
In this survey we have assessed how mechanochemistry techniques comply with the aims of Green Chemistry to minimise the use of environmentally damaging reactants and unwanted by-products. In the publications the preparation of vanadium-phosphorus oxides as industrial catalysts for maleic anhydride production from n-butane and perspective catalysts of phthalic anhydride manufacture by direct n-pentane oxidation were analyzed. It is shown that mechanochemical activation and synthesis reduces the amount of harmful waste used in the production of the catalyst and increases its effectiveness. Improvement of a catalyst’s properties, help limit production of harmful emissions such as carbon oxides and hydrocarbons. It was established that mechanochemical treatment can by successfully used in the process of industrial vanadium-phosphorus oxide catalysts modification or in the process of introduction in its composition of additives which lead to increase of activity and selectivity of hydrocarbons oxidation. The possibility of the mechanochemistry use in the vanadium-titanium oxide catalysts preparation which are the base catalysts in industrial phthalic anhydride production from o-xylene was determined. It was established that mechanochemical treatment of the vanadium and titanium oxides mixture permits to delete the nitrogen oxides emission in atmosphere and prepared catalysts demonstrate the same phthalic anhydride yield but at low reraction temperature. Catalysts, manufactured by mechanochemical treatment (on the base of molybdenum oxide), provide new techniques for producing compounds as exemplified by the direct oxidation of benzene to form phenol which can replace industrial two-step process from cumene or proposed process of benzene oxidation by N2O. Mechanochemistry treatment could produce catalysts which eliminated the need to use highly toxic nitrogen oxides as reducing agents. The article describes activating Cu-Ce-O catalysts which reduce the temperature of the process for removing carbon monoxide from exhaust gases and as a method for purifying hydrogen u sed in fuel cells. Finally, there is a description of mechanochemically treated catalysts, containing metals and supported on stainless steel supports which are used to remove aromatic hydrocarbons from water sewers.
在这项调查中,我们评估了机械化学技术如何符合绿色化学的目标,以尽量减少对环境有害的反应物和不必要的副产品的使用。评述了钒磷氧化物制备正丁烷制马来酸酐工业催化剂和正戊烷直接氧化制邻苯二甲酸酐工业催化剂的研究进展。结果表明,机械化学活化和合成减少了催化剂生产过程中有害废物的用量,提高了催化剂的效率。催化剂性能的改进有助于限制有害排放物的产生,如碳氧化物和碳氢化合物。结果表明,机械化学处理可以成功地应用于工业氧化钒磷催化剂的改性过程或添加剂的引入过程,从而提高烃类氧化的活性和选择性。探讨了机械化学应用于钒钛氧化物催化剂制备的可能性。钒钛氧化物催化剂是邻二甲苯制邻苯二酸酐的基础催化剂。结果表明,对钒钛氧化物混合物进行机械化学处理可以消除大气中氮氧化物的排放,制备的催化剂在较低的反应温度下具有相同的邻苯二酸酐产率。通过机械化学处理(以氧化钼为基础)制造的催化剂,为苯直接氧化制苯酚等化合物的生产提供了新技术,可以取代工业上的苯二步法或N2O氧化法。机械化学处理可以产生催化剂,从而消除了使用剧毒氮氧化物作为还原剂的需要。本文描述了活化Cu-Ce-O催化剂,它降低了从废气中去除一氧化碳的过程的温度,并作为一种净化燃料电池中使用的氢的方法。最后,描述了机械化学处理的催化剂,含有金属并支撑在不锈钢支架上,用于从下水道中去除芳香烃。
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引用次数: 0
Fuel-grade sunflower oil butyl esters: synthesis, purification, oxidation stability 燃料级葵花籽油丁基酯:合成、纯化、氧化稳定性
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.040
S. Konovalov, S. Zubenko, L. Patrylak, A. Yakovenko
Current paper deals with production, purification and oxidative stability enhancement of fuel-grade sunflower oil butyl esters as more ecological alternative of methyl esters as biodiesel. The oil feedstock, used in this study, included refined sunflower oil (acid value – 0.05 mg KOH/g; 25.3 % of oleic and 61.2 % of linoleic acids) and wasted frying high-oleic sunflower oil (acid value – 1.20 mg KOH/g; 6.1 % of linoleic and 81.7 % of oleic acids). Butanolysis was carried out using potassium butoxide, obtained from KOH and alcohols via original patent-pending method, under mild reaction conditions (alcohol-to-oil molar ratio – 4.5-5.0, 15°C, 1.4-1.6 %еq. KOH of butoxide, 20-30 min). High molar yield of butyl esters (93-96 %) was achieved, while glycerol and vast majority of alkaline catalyst formed the separate reaction products phase mainly in the course of reaction. Ester enriched phases were purified in order to obtain fuel-grade butanol-based biodiesel. Samples after removing of butanol under vacuum followed by water washing and drying were characterized by not enough high butyl esters content (about 94-95 %), as well as higher than allowed content of unconverted glycerides. Vacuum distillation as final purification step allowed fitting butyl esters samples composition within the requirements for biodiesel fuel. Distilled samples contained about 99 % of butyl esters, 0.4-0.5 % of monoglycerides and almost no n-butanol, glycerol, di- and triglycerides. Oxidative treatment (110°C, 6 h, air bubbling) revealed the high oxidation stability of the sample, originated from wasted high-oleic oil, due to the predominance of oleic acid in its fatty acid composition. The sample, obtained from refined sunflower oil (mainly linoleic acid in fatty acid composition), demonstrated very low stability. Addition of at least 2000 mg/kg of antioxidant 2,6-di-tert-butyl-4-methylphenol was shown to be able to improve this characteristic to the level of biodiesel requirements.
本文研究了燃料级葵花籽油丁基酯作为甲酯类生物柴油的生态替代品的生产、纯化和氧化稳定性的提高。本研究使用的油原料为精制葵花籽油(酸值- 0.05 mg KOH/g;25.3%的油酸和61.2%的亚油酸)和废弃的高油酸葵花籽油(酸值- 1.20 mg KOH/g;6.1%的亚油酸和81.7%的油酸)。在温和的反应条件下(醇油摩尔比- 4.5-5.0,15°C, 1.4- 1.6%),用正在申请专利的原始方法从KOH和醇中得到的丁氧化钾进行丁醇解。丁醇KOH, 20-30分钟)。丁基酯的摩尔产率较高(93 ~ 96%),而甘油和绝大多数碱性催化剂在反应过程中主要形成单独的反应产物相。为了得到燃料级丁醇基生物柴油,对酯富集相进行了纯化。真空脱丁醇后的样品经水洗和干燥,其特点是丁基酯含量不够高(约为94- 95%),而未转化甘油酯含量高于允许含量。真空蒸馏作为最后的净化步骤允许在生物柴油燃料的要求内拟合丁基酯样品组成。蒸馏样品中含有约99%的丁基酯,0.4- 0.5%的单甘油三酯,几乎没有正丁醇、甘油、二甘油三酯和甘油三酯。氧化处理(110°C, 6 h,空气鼓泡)表明,由于油酸在其脂肪酸组成中占主导地位,样品具有高氧化稳定性,来源于废弃的高油酸油。从精制葵花籽油(主要是脂肪酸组成中的亚油酸)中获得的样品显示出非常低的稳定性。研究表明,添加至少2000 mg/kg的抗氧化剂2,6-二叔丁基-4-甲基苯酚能够将这一特性提高到生物柴油的要求水平。
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引用次数: 0
Active centers of redox catalysts 氧化还原催化剂的活性中心
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.009
G. Kosmambetova
The development of representations about the active site structure of solid-phase catalysts, ranging from the work of H. Taylor to a modern understanding of the complex and multi-level structure of catalytic systems, is considered. The main types of active centers of catalysts for redox processes of deep, selective, and preferential conversion are analyzed. It is shown that for each type of reaction, regardless of the chemical nature of the catalyst components, the structure of the active center is characterized by certain common features and determines the direction of conversion. Particular attention is paid to the structure of active sites formed by the type of an isolated active center ("Single Site Isolation"), which allows achieving high selectivity of catalytic processes in the direction of target products obtaining and implementation of new reactions. In particular, the reaction of methane oxidative carbonylation to acetic acid was first carried out in a gas phase using molecular oxygen as an oxidant and catalysts whose active centers were presented by isolated Rh3+ ions in the composition of rhodium selenochloride. A separate type of active center is presented by atoms located on the grain boundaries of crystallites, which arise as a result of interfacing interaction between catalyst components: support, active component, modificator, as well as grain boundaries between homogeneous nanocrystallites in agglomerated systems. It is shown that an important role in the manifestation of catalytic properties plays the availability of an active center for reagents, caused by the spatial structure of catalysts. Zeolites, organometallic compounds (MOF), mesostructural oxides in which active centers are located inside the cavity channels are examples of such catalytic systems. The main strategy of research in the field of advanced catalysts is aimed at developing methods for the synthesis of catalytic materials, which provide formation as the maximum number of active centers, so their availability for reagents and subsequent conversion to target products. Designing such systems is a complex task, based on establishing a correlation between composition, structure, and size characteristics of catalytic materials.
从泰勒的工作到对催化系统复杂和多层次结构的现代理解,考虑了固体相催化剂活性位点结构表征的发展。分析了深度转化、选择性转化和优先转化氧化还原过程中催化剂活性中心的主要类型。结果表明,对于每种类型的反应,无论催化剂组分的化学性质如何,活性中心的结构都具有一定的共同特征,并决定了转化的方向。特别关注由隔离活性中心形成的活性位点的结构(“单位点隔离”),它允许在目标产物的获得和新反应的实施方向上实现催化过程的高选择性。其中,甲烷氧化羰基化制乙酸的反应首次在气相中进行,以分子氧为氧化剂,催化剂的活性中心是由硒氯化铑组成的分离的Rh3+离子。另一种类型的活性中心是由位于晶体晶界上的原子呈现的,这是由于催化剂组分之间的界面相互作用而产生的:载体、活性组分、改性剂,以及团聚体系中均匀纳米晶体之间的晶界。结果表明,催化剂的空间结构决定了催化剂活性中心的可用性,这对催化剂的催化性能起着重要的作用。沸石、有机金属化合物(MOF)、活性中心位于腔通道内的介结构氧化物都是这种催化系统的例子。先进催化剂领域研究的主要策略是开发催化材料的合成方法,以提供形成作为最大数量的活性中心,因此它们可用于试剂和随后转化为目标产物。设计这样的系统是一项复杂的任务,其基础是建立催化材料的组成、结构和尺寸特征之间的相关性。
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引用次数: 0
New HPPOa technology for propylene oxide production: from laboratory reactor to commercial pilot installation 环氧丙烷生产的新型HPPOa技术:从实验室反应器到商业中试装置
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.001
I.V. Shchutskyi, V. Brei, M. Sharanda, Y.V. Kas’kov, О.Yu. Dagaev, I.M. Pidsadyuk, A. Mylin, Y.O. Mykhailenko, O.Yu. Zienchenko
The development of HPPOa technology on production of propylene oxide from propylene and hydrogen peroxide with the use of acetonitrile as a solvent instead of methanol is shortly described. Laboratory studies included the development of a new catalyst and its testing in a flow fixed bed (4-10 cm3) reactor at 40-550C/3.0 MPa. Proposed TIS-1 catalyst was synthesized using dispersed Newsil 115 silica instead of traditional TEOS for TS-1 zeolite obtaining. Silica Ludox 40 and starch were used in the synthesis of TIS-1 catalyst also. On the basis of determined molar composition of reaction 60% H2O2 - propylene- 85% acetonitrile mixture and a load on catalyst the HPPOa (hydrogen peroxide to propylene oxide in acetonitrile) technology for a pilot installation with capacity of 2000 t/y has been developed. The main equipment – 3 reactors, 6 distillation columns, absorber, heat exchangers were made in Ukraine by Techinservice Manufacturing Group Ltd. At the beginning 2019, the construction of HPPOa installation at the olefin plant of Karpatnaftochim Ltd in Kalush began. The first start of this installation took place in June 2020. That is, in a very short time, 3 years after the start of laboratory tests. Technological HPPOa scheme includes epoxidation of propylene, preliminary separation of the product mixture, purification of propylene oxide, propylene compression, purification of propylene from propane, absorption of propylene with acetonitrile, regeneration of acetonitrile. The installation is a rather complex engineering system, some elements of which operate under both high (30 atm) and low (0.1 atm) pressure at temperatures from -30 to 1500C. Now the installation is brought to design capacity with the production of commercial propylene oxide with a polymer purity of 99.95% without the use of traditional ammonia and hydrazine. Fully automated installation is serviced by 4 operators working in two shifts. Consumption of 100% H2O2 and propylene per 1 ton of propylene oxide consists 0.68 and 0.75 tons, respectively. Ltd ”Karpatnaftochim” intends to build a facility for production of propylene oxide with a capacity of 130,000 tons per year using HPPOa technology.
简述了以丙烯和过氧化氢为原料,用乙腈代替甲醇生产环氧丙烷的HPPOa技术的发展情况。实验室研究包括开发一种新的催化剂,并在40-550C/3.0 MPa的流动固定床(4-10 cm3)反应器中进行测试。采用分散型Newsil 115二氧化硅代替传统的正硅酸乙酯制备TS-1沸石,合成了TIS-1催化剂。二氧化硅- Ludox - 40和淀粉也用于TIS-1催化剂的合成。在确定60% H2O2 -丙烯- 85%乙腈混合物的摩尔组成和催化剂负载的基础上,开发了2000吨/年中试装置的过氧化氢制环氧丙烷工艺。主要设备- 3个反应器,6个精馏塔,吸收塔,热交换器由乌克兰Techinservice制造集团有限公司制造。2019年初,Karpatnaftochim有限公司位于Kalush的烯烃工厂开始建设HPPOa装置。该装置于2020年6月首次启动。也就是说,在很短的时间内,在实验室测试开始3年后。HPPOa工艺方案包括丙烯的环氧化、产品混合物的初步分离、环氧丙烷的提纯、丙烯压缩、丙烯从丙烷中提纯、乙腈吸收丙烯、乙腈再生。安装是一个相当复杂的工程系统,其中一些元件在高压(30 atm)和低压(0.1 atm)下工作,温度从-30℃到1500℃。现在该装置已达到设计能力,无需使用传统的氨和肼,即可生产聚合物纯度为99.95%的商用环氧丙烷。全自动安装由4名操作员分两班工作。每生产1吨环氧丙烷,100% H2O2和100%丙烯的消耗量分别为0.68和0.75吨。“Karpatnaftochim”有限公司打算使用HPPOa技术建造年产13万吨环氧丙烷的生产设施。
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引用次数: 0
Homogeneous catalytic oxidation of toluene under the ultrasonic action 超声波作用下甲苯的均相催化氧化
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.32.063
S. Melnyk, V. Reutskyi, Y. Melnyk
The regularities of toluene catalytic oxidation with molecular oxygen catalyzed by cobalt (II) acetate in a liquid phase under the ultrasonic action have been researched. It was found a close relationship between the temperature and pressure of the oxidation process. The relationship determines the reaction rate, the reaction products composition, and the toluene limiting conversion value. It was found that the ratio between a sonochemical reaction rate and a toluene oxidation reaction rate without ultrasonic action increases with increasing the reaction temperature both at the process initial stage and higher values of hydrocarbon conversion. Simultaneously, an increase in the rate of toluene oxidation reaction under the ultrasonic action was detected only at a temperature of 430–438 K and a pressure of 0.4 MPa. Under all other conditions the rate of sonochemical reaction is lower than the toluene oxidation rate without ultrasonic action. An extreme reaction rate dependence of the homogeneous catalytic toluene oxidation on pressure at constant temperature was revealed. It is established that the reaction rate decreases with pressure increasing under the ultrasonic action more significantly the higher the reaction temperature is. In general the sonochemical reaction rate is lower than the rate of catalytic toluene oxidation. It was shown that ultrasound affects the concentrations of all reaction products. The relationship between the product concentrations obtained in the sonochemical reaction and in the toluene oxidation reaction without ultrasonic treatment depends on temperature and pressure. It is established that the main changes in the quantitative composition of oxidation products are to increase/decrease the benzoic acid and benzyl alcohol concentrations under the ultrasonic action. The decrease in the sonochemistry reaction rate of toluene catalytic oxidation at the reaction initial stage and its simultaneous increase at higher values of hydrocarbon conversion, as well as changes in the reaction products selectivities, and the ultrasonic effect on the toluene limiting conversion indicate that the cavitation affects on the changes in the regularities of catalyst-intermediate complexes transformations.
研究了超声作用下醋酸钴(II)催化分子氧在液相中催化甲苯氧化的规律。发现氧化过程的温度和压力之间有密切的关系。该关系式决定了反应速率、反应产物组成和甲苯极限转化值。结果表明,无论在反应初始阶段还是在烃转化率较高的阶段,声化学反应速率与无超声作用的甲苯氧化反应速率之比均随反应温度的升高而增大。同时,在温度为430 ~ 438 K、压力为0.4 MPa的条件下,超声波作用下甲苯氧化反应速率有所提高。在所有其他条件下,声化学反应速率低于无超声作用的甲苯氧化速率。揭示了常温下均相甲苯催化氧化反应速率对压力的极度依赖。结果表明,在超声作用下,反应速率随压力的增加而降低,反应温度越高反应速率越明显。一般情况下,声化学反应速率低于甲苯催化氧化的速率。结果表明,超声对所有反应产物的浓度都有影响。超声化学反应与不经超声处理的甲苯氧化反应的产物浓度之间的关系取决于温度和压力。确定了超声作用下氧化产物定量组成的主要变化是苯甲酸和苯甲醇浓度的增加/减少。甲苯催化氧化反应初期声化学反应速率的降低和较高烃类转化率时声化学反应速率的增加、反应产物选择性的变化以及超声波对甲苯极限转化率的影响表明,空化作用影响了催化剂-中间体配合物转化规律的变化。
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引用次数: 0
Side-chain Alkylation of Toluene with Methanol, Modification and Deactivation of Zeolite Catalysts of the Reaction 甲苯与甲醇侧链烷基化反应及其沸石催化剂的改性和失活
Pub Date : 2021-01-01 DOI: 10.15407/kataliz2021.31.017
Y. Voloshyna, O. Pertko
The review deals with main aspects of the toluene methylation reaction on basic catalysts. The side reactions of decomposition of methanol to CO and H2 on strong basic sites and ring alkylation of toluene on Lewis acid sites (cations of high polarizing ability) hinder obtaining high yields of the target products – styrene and ethylbenzene. Both types of sites are necessary for the course of the target reaction. So optimizing their strength and quantity is an important prerequisite for the selectivity of the side-chain alkylation catalysts. The advantage of fojasite-based systems for this reaction was confirmed by the works of many researchers. However, the possibilities of use of zeolites of other structural types and representatives of a new generation of molecular sieves are being studied, as well as ways of modifying such materials to increase their catalytic efficiency. The main direction of modification is to regulate the balance of acidity and basicity. Effective charge of framework oxygen atoms, which determines basicity of zeolite framework, increases due to the introduction of guest compounds into the catalyst, and this effect is more significant than influence on basicity of ion exchange for cations of elements of low electronegativity. However, the role of this method of modifying in increasing the selectivity remains crucial due to potentiality to decrease the Lewis acidity of cations. Compounds of other elements and transition metals also are used for modification, as well as promotion with metallic copper and silver. Techniques are applied, but not widely, to deprive the external surface of crystallites of active sites. This method of modification is effective for slowing down their deactivation by coke. Acid sites, in particular BAS, are most often distinguished among the sites responsible for coke formation. The mechanism of coke formation in the absence of such centers is also proposed. On the whole, this issue not fully disclosed and requires a deeper study.
综述了在碱性催化剂上甲苯甲基化反应的主要方面。甲醇在强碱位分解为CO和H2的副反应和甲苯在Lewis酸位(高极化能力的阳离子)上的环烷基化反应阻碍了目标产物苯乙烯和乙苯的高产率。这两种位点对于目标反应的过程都是必需的。因此,优化侧链烷基化催化剂的强度和数量是保证侧链烷基化催化剂选择性的重要前提。许多研究人员的工作证实了fojasite基体系在该反应中的优势。然而,目前正在研究使用其他结构类型的沸石和新一代分子筛的代表的可能性,以及对这些材料进行改性以提高其催化效率的方法。改性的主要方向是调节酸碱度的平衡。由于客体化合物的引入,分子筛骨架氧原子的有效电荷增加,决定分子筛骨架的碱度,这种影响比低电负性元素的阳离子对离子交换碱度的影响更显著。然而,这种修饰方法在提高选择性方面的作用仍然是至关重要的,因为它有可能降低阳离子的刘易斯酸度。其他元素和过渡金属的化合物也用于改性,以及金属铜和银的促进。技术被应用,但不广泛,以剥夺活性位点的晶体的外表面。这种改性方法对减缓焦炭使其失活是有效的。酸位点,特别是BAS,在负责焦炭形成的位点中最常被区分开来。并提出了在没有这些中心的情况下焦炭形成的机理。总的来说,这个问题还没有完全揭示出来,需要深入研究。
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引用次数: 0
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Catalysis and Petrochemistry
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