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Improving Energy Efficiency of Cogeneration System in Cane Sugar Industry by Steam Dryer 利用蒸汽干燥机提高甘蔗工业热电联产系统的能源效率
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187086
S. Chantasiriwan
Cogeneration system in the cane sugar industry produces not only molasses and raw sugar but also exportable electrical power. Main components of the system are boiler, steam turbine, condenser, and sugar juice evaporation process. Bagasse is used as fuel for boiler. Bagasse is a by-product of sugar juice extraction process. It is characterized by a high moisture content, which leads to the inefficiency of energy conversion. The integration of steam dryer in cogeneration system to reduce bagasse moisture content before combustion will improve the system performance. The moisture content of bagasse is reduced in a steam dryer due to heat transfer from steam condensation. Saturated steam supplied to steam dryer is obtained by mixing superheated steam extracted from steam turbine with the appropriate amount of cooling water in desuper-heater. The objective of this paper is to evaluate the performance of this cogeneration system quantitatively. Models of boiler and steam dryer are used for this purpose. Simulation results show that the cogeneration system integrated with steam dryer generates more power output than the reference cogeneration system without steam dryer under the conditions that sugar juice processing capacity and bagasse consumption are the same. Furthermore, the cogeneration system integrated with steam dryer requires 20% less heating surface area than the reference cogeneration system under the condition that temperatures of flue gas exhausted from boilers of both systems are the same.
甘蔗工业的热电联产系统不仅生产糖蜜和原糖,而且还生产出口电力。系统主要组成部分有锅炉、汽轮机、冷凝器和糖汁蒸发过程。甘蔗渣用作锅炉的燃料。甘蔗渣是榨汁过程中的副产品。它的特点是含水率高,导致能量转换效率低。在热电联产系统中集成蒸汽干燥器,降低蔗渣燃烧前的含水率,提高系统性能。蔗渣的水分含量在蒸汽干燥机中由于蒸汽冷凝产生的热量传递而降低。提供给蒸汽干燥机的饱和蒸汽是由汽轮机抽出的过热蒸汽与减过热加热器中适量的冷却水混合而成的。本文的目的是定量评价该热电联产系统的性能。锅炉和蒸汽干燥机的型号用于此目的。仿真结果表明,在糖汁处理能力和甘蔗渣消耗相同的情况下,集成蒸汽干燥机的热电联产系统比不使用蒸汽干燥机的参考热电联产系统输出功率更大。此外,在两系统锅炉排出的烟气温度相同的情况下,与蒸汽干燥器集成的热电联产系统比参考热电联产系统需要的加热表面积减少20%。
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引用次数: 8
Risk Engineering & Food Products Processing: Towards a Simulation-based Approach 风险工程与食品加工:走向基于模拟的方法
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187065
S. Colombo, L. Piazza, G. Bozzano, F. Manenti
Designing food processes and keep them updated at the pace of innovation to face competition, consumers’ trends and sustainability precepts is all but an easy task to accomplish. The complexity is steadily increasing and, with it, the need to adopt a systemic, as well as systematic, approach in designing and maintaining food processes to avoid compromising their survival and to guarantee their steady efficiency. The use of scenarios to exploring the uncertainty associated with that complexity becomes essential to support designers and, even more broadly, all decision makers involved in the design and operation of a technological process. Risk engineering can play an important role in that direction as it allows to account for hazards and threats associated with the identified opportunities. In the food industry hazards related to the safety of food production are identified and assessed through the well-known, widely used and regulated methodology “Hazards Analysis and Critical Control Point (HACCP)”, whose application is nowadays fostered by the international standard ISO 22000. Yet, the HACCP, as many other methodologies applied in other sectors, fails to capture the complexity associated with food processes, thus leaving space for grey zones where inter-functional risks can grow and manifest.The manuscript presents how the Holistic Risk Analysis and Modelling (HoRAM) method can be conveniently applied to provide decision makers with the necessary information (scenario analysis) by assessing the technological element jointly with the human and organizational ones (i.e., a systemic approach). Further, the manuscript also explains how HoRAM allows to systemically and systematically account for the consequences that might be generated by each scenario and for the entire universe as a whole, thus allowing to include in the decision both the possibility of the unwanted outcomes and the associated effort needed to make them less likely or less severe. Finally, it explains how the scenarios produced can be managed at different level of abstraction to allow the analyst better understanding the problem analysed and the decision-maker the profile of the opportunity to pursue.
设计食品工艺,并使其跟上创新的步伐,以面对竞争、消费者趋势和可持续性原则,这几乎是一项容易完成的任务。复杂性正在稳步增加,因此需要采用系统的方法来设计和维护食品加工过程,以避免损害其生存并保证其稳定的效率。使用场景来探索与复杂性相关的不确定性,对于支持设计师,甚至更广泛地说,对于所有参与技术过程设计和操作的决策者来说,都是必不可少的。风险工程可以在这个方向上发挥重要作用,因为它允许考虑与已识别的机会相关的危害和威胁。在食品工业中,与食品生产安全有关的危害是通过著名的、广泛使用和规范的方法“危害分析和关键控制点(HACCP)”来识别和评估的,目前国际标准ISO 22000促进了HACCP的应用。然而,HACCP和许多其他应用于其他部门的方法一样,未能捕捉到与食品加工相关的复杂性,从而为功能间风险可能增长和显现的灰色地带留下了空间。本文介绍了如何方便地应用整体风险分析和建模(HoRAM)方法,通过联合评估技术因素与人力和组织因素(即系统方法),为决策者提供必要的信息(情景分析)。此外,该手稿还解释了HoRAM如何允许系统和系统地解释每种情景和整个宇宙作为一个整体可能产生的后果,从而允许在决策中包括不希望发生的结果的可能性以及使它们不太可能发生或不那么严重所需的相关努力。最后,它解释了如何在不同的抽象级别上管理生成的场景,以允许分析人员更好地理解所分析的问题,并允许决策者更好地了解机会的概况。
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引用次数: 0
Spent Coffee Grounds Extract for Active Packaging Production 用于活性包装生产的废咖啡渣提取物
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187098
M. Pettinato, Emanuela Drago, R. Campardelli, P. Perego
The interest in searching an alternative to the condition of "waste" for spent coffee is continuously growing in the scientific community. Indeed, the high content of polyphenols, caffeine, and tannins in this residue can potentially lead to pollution for water and soil, since they show toxicity for various plants, microorganisms, and aquatic organisms. Nevertheless, these same antioxidants find wide applications in the food, cosmetic and pharmaceutical industries, especially caffeine and chlorogenic acid, thanks to their ability to prevent or slow down the oxidation of the substrate.In the context of active packaging, the use of compounds recovered from spent coffee grounds is promising, since they allow extending the shelf-life of food while maintaining its sensory and nutritional properties.In this work, High Pressure and Temperature Extraction process was used to extract antioxidants from spent coffee grounds. The obtained extract was used for the fabrication of zein-based films intended for active packaging applications. Biopolymer films loaded with spent coffee grounds extract were prepared using two different techniques: solvent casting and electrospinning. Films were characterized in terms of morphology and antiradical power of the released active components.Considering the large amount of exhausted coffee produced annually and the global extension of the coffee industry, the proposed application could represent a profitable alternative to conventional waste disposal, as well as an advantage for the environment and the food industry.
科学界对寻找一种替代“废物”状态的废咖啡的兴趣不断增长。事实上,这些残留物中的多酚、咖啡因和单宁含量高,可能会对水和土壤造成污染,因为它们对各种植物、微生物和水生生物都有毒性。然而,这些抗氧化剂在食品、化妆品和制药工业中得到了广泛的应用,尤其是咖啡因和绿原酸,因为它们具有防止或减缓底物氧化的能力。在活性包装的背景下,使用从废咖啡渣中回收的化合物是有希望的,因为它们可以延长食品的保质期,同时保持其感官和营养特性。本文采用高压高温萃取法从废咖啡渣中提取抗氧化剂。所获得的提取物用于制备用于活性包装应用的玉米蛋白基薄膜。用溶剂铸造和静电纺丝两种不同的技术制备了装载废咖啡渣提取物的生物聚合物薄膜。根据膜的形态和释放的活性成分的抗自由基能力对其进行了表征。考虑到每年生产的大量废弃咖啡和咖啡工业的全球扩张,拟议的应用可能是传统废物处理的一种有利可图的替代方案,同时对环境和食品工业也有好处。
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引用次数: 3
Group Contribution as Selection Criteria for Nutrients Fermentation Media in the Production of Tacrolimus 他克莫司生产中营养物质发酵培养基的群体贡献选择标准
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187097
L.A.A.P. Fonseca, A. S. Bertan, M. Cremasco
Group contribution methods are suitable tools for estimating many physicochemical properties of pure compounds and mixtures. The classical group contribution method decomposes each chemical compound into first, second, and third-order functional groups based on its molecular structure. The most significant advantage of these methods is that they need only the compounds chemical structure without any other input information. From these approaches, structural fragments and subsequent group contribution methods can be established. The knowledge of the molecular structure and its decomposing into molecular fragments can optimize the production of biosynthesis compounds for chemical and pharmaceutical industries. The current research proposes an innovative group contribution application as selection criteria to culture media carbon and nitrogen sources. The concept is based on group contribution to identifying molecular fragments present in tacrolimus structure. Tacrolimus is a macrolide lactone originally obtained from fermentation of Streptomyces tsukubaensis broth. This drug decreases the occurrence and severity of refractory rejection episodes. In addition, tacrolimus is recommended for the treatment of autoimmune diseases. In order to investigate the application of the group contribution, tacrolimus molecular structure and fermentation results of this macrolide were analyzed. This approach can enhance productivity of this important immunosuppressant.
基团贡献法是估计纯化合物和混合物的许多物理化学性质的合适工具。经典的基团贡献法根据化合物的分子结构将其分解为一、二、三级官能团。这些方法最大的优点是它们只需要化合物的化学结构,而不需要任何其他输入信息。从这些方法中,可以建立结构片段和随后的群体贡献方法。分子结构及其分解成分子片段的知识可以优化化学和制药工业的生物合成化合物的生产。本研究提出了一种创新的群体贡献应用作为培养基碳氮源的选择标准。这个概念是基于群体对识别他克莫司结构中存在的分子片段的贡献。他克莫司是一种大环内酯类内酯,最初是从筑波链霉菌的肉汤发酵中获得的。该药减少难治性排斥事件的发生和严重程度。此外,他克莫司被推荐用于自身免疫性疾病的治疗。为了探讨基团贡献的应用,分析了他克莫司的分子结构和该大环内酯的发酵结果。这种方法可以提高这种重要免疫抑制剂的生产效率。
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引用次数: 0
Biomaterials for Food Packaging: Innovations from Natural Sources 食品包装的生物材料:来自天然来源的创新
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187096
R. Campardelli, Emanuela Drago, P. Perego
Today, innovation in the food packaging field can be summed up in the concepts of active and intelligent packaging. These two concepts refer to systems capable of interacting and monitoring the storage conditions of packaged food products, allowing them to control their shelf-life and quality at any time to ensure safer products for consumers. Among the active packaging, antimicrobial and antioxidant films seem to be the most promising as they allow to extend the shelf-life by reducing the proliferation of unwanted microorganisms and allow to maintain the organoleptic and nutritional qualities of food. Furthermore, considering the serious environmental impact caused by the volumes of plastic waste, the scientific world has turned towards the use of natural and biodegradable materials. Hence, this work is aimed at developing bio-films using several green techniques including electrospinning and solvent casting of biodegradable polymers such as zein, a prolamin extracted from corn, and polycaprolactone (PCL), a biodegradable synthetic polymer. The polymeric matrices obtained were functionalized by adding natural active compounds such as vanillin, present in vanilla pods, characterized by antimicrobial activity and (-tocopherol, contained in olive oil with high antioxidant properties. The results obtained are reported in terms of morphological characterization, migration tests, which have shown how it is possible to obtain a total release of the active compounds in 24 h under accelerated release conditions, showing the potential of these materials to be used as active food packaging.
今天,食品包装领域的创新可以概括为主动包装和智能包装的概念。这两个概念是指能够相互作用和监控包装食品储存条件的系统,使他们能够随时控制其保质期和质量,以确保消费者更安全的产品。在活性包装中,抗微生物和抗氧化薄膜似乎是最有前途的,因为它们可以通过减少有害微生物的增殖来延长保质期,并保持食品的感官和营养品质。此外,考虑到大量塑料废物对环境造成的严重影响,科学界已转向使用天然和可生物降解的材料。因此,这项工作的目的是利用几种绿色技术来开发生物薄膜,包括静电纺丝和溶剂铸造的生物可降解聚合物,如玉米蛋白,一种从玉米中提取的蛋白,聚己内酯(PCL),一种生物可降解的合成聚合物。通过添加天然活性化合物,如香草素(存在于香草豆荚中,具有抗菌活性)和橄榄油中具有高抗氧化性能的(-生育酚),得到的聚合物基质被功能化。所获得的结果以形态表征和迁移试验的方式进行了报告,这些结果表明,在加速释放条件下,如何在24小时内获得活性化合物的总释放,显示了这些材料用作活性食品包装的潜力。
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引用次数: 0
Bioplastic Made from Manihot Esculenta (cassava) and Ficus Benjamina as an Ecological Alternative for Food Products 由木薯和榕树制成的生物塑料作为食品的生态替代品
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187012
Carlos A. Olivares Quispetera, C. Olivera, Jhonny W. Valverde Flores, E. Alfaro, Ysabel Valverde Flores
The present research aimed to obtain a bioplastic made of Manihot esculenta (cassava) and Ficus benjamina. For this purpose, the residual lignocellulose of Ficus benjamina was mechanically conditioned until obtaining a particle size lower than 180 µm. There were elaborated samples of cassava starch bioplastic as blank test (BPY) and samples of cassava starch bioplastic with lignocellulose proportions of 12.59% (BPL5), 17.65% (BPL6) and 22.22% (BPL7). The average results of tensile strength evaluation of the BPY, BPL5, BPL6 and BPL7 samples were 9.9, 14.6, 14.8 and 15.7 Kpa, respectively. The BPY sample provided a higher elongation percentage with an average value of 13.59%. As for the biodegradation by gravimetric method for 5, 10 and 20 days, better results were evidenced for the BPL7 sample, with percentages of weight loss of 17.45, 27.08 and 48.69%, respectively. Finally, it is concluded that the bioplastic based on cassava and Ficus benjamina could be established as a favorable ecological alternative to be used in food products due to its good properties of resistance and favorable biodegradation.
本研究以木薯和榕树为原料制备生物塑料。为此,对本雅明榕树的残留木质纤维素进行机械调理,直到获得小于180µm的粒径。制备的木薯淀粉生物塑料样品分别为空白样品(BPY)和木质纤维素比例分别为12.59% (BPL5)、17.65% (BPL6)和22.22% (BPL7)的木薯淀粉生物塑料样品。BPY、BPL5、BPL6和BPL7试样的抗拉强度评估平均结果分别为9.9、14.6、14.8和15.7 Kpa。BPY样品的伸长率较高,平均为13.59%。重量法降解5、10和20 d时,BPL7样品的生物降解效果较好,失重率分别为17.45%、27.08和48.69%。最后得出结论,木薯和榕树生物塑料具有良好的耐药性能和良好的生物降解性能,可作为一种良好的食品生态替代品。
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引用次数: 1
The Effect of Different Lycopene Dyeing Solutions on Rice Colour Stability 不同番茄红素染色溶液对水稻颜色稳定性的影响
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187088
Núria Reis, M. Vaz-Velho
Lycopene is a bright red substance that belongs to a group of naturally occurring pigments known as carotenoids, being the most efficient antioxidant of this group. Tomatoes are the major source of natural lycopene in the human diet, but synthetic lycopene is commonly used as a food ingredient. In this experiment, three varieties of Portuguese “Carolino” rice (Oryza sativa L., subsp. japonica) were coloured by saturated solutions of lycopene powder (10% of purity, with starch as excipient), with vinegar (56,5% w/w), ethanol (99,0% w/w), rice bran oil (92% w/w) and water (100% w/w). Colour was measured after colouring and after 21, 42, 63 days of storage. The antioxidant properties of dyed rice were also evaluated at 0 and 63 storage days. The antioxidant activity of most of dyed rice samples did not significantly changed over time. Results showed that vinegar and water conferred a redder colour to the rice kernels and ethanol led to the lower red colour values immediately after dyeing. Red colour intensity of all samples steadily decreased over time. Samples that used water and vinegar still presented at day 63 an evident orange colour, that was considered an appealing sensory attribute being an alternative to conventional white rice.
番茄红素是一种鲜红色的物质,属于一类天然存在的色素,被称为类胡萝卜素,是这类色素中最有效的抗氧化剂。番茄是人类饮食中天然番茄红素的主要来源,但合成番茄红素通常被用作食品成分。在本试验中,葡萄牙“卡罗里诺”水稻(Oryza sativa L., subsp.)的三个品种。番茄红素粉(纯度为10%,以淀粉为辅料)、醋(56.5% w/w)、乙醇(99.0% w/w)、米糠油(92% w/w)和水(100% w/w)的饱和溶液对粳稻进行着色。染色后、21、42、63天后测定颜色。并在0和63 d时对染色大米的抗氧化性能进行了评价。大多数染色大米样品的抗氧化活性随时间变化不显著。结果表明,醋和水使米粒颜色变红,乙醇使米粒染色后立即变红。随着时间的推移,所有样品的红色强度稳步下降。使用水和醋的样品在第63天仍然呈现出明显的橙色,这被认为是一种有吸引力的感官属性,可以替代传统的白米。
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引用次数: 0
Reduction of Imidacloprid and Tebuconazole in Oryza Sativa Plantation Applying Strains of Trichoderma Spp. 应用木霉菌株减少水稻种植中吡虫啉和戊康唑的用量。
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187106
Ana N. Sandoval, Leidy J. Sanchez, Yeravi M. Saavedra, K. Calla, R. Alba, Herry Lloclla
The objective of this research was to assess the reduction of imidacloprid and tebuconazole in soil plantations of Oryza sativa applying strains of Trichoderma spp. Regarding the methodology, 3 treatments were used; strain 1 (TS1), 2 (T163+TS1) and 3 (T163), 19 pots of 15 x 15 cm with 3.5 kg soil were used. One pot was used for the control group (without treatment) and eighteen pots were used for experimental groups (6 pots for each strain). 5 seeds Oryza sativa of Esperanza variety (MQR78) were planted in each pot on 2 cm to the soil surface, irrigation was carried out using drench technique every 24 hours for 90 days. For Trichoderma spp inoculation it was added 40 ml of strain 1, strain 2 and strain 3 in 18 pots with Oryza sativa seeds, identifying that the root measured 2 centimeters (6 pots for each strain). Likewise, the fungus strains were inoculated after 45 days to nourish the soil and a soil sample was taken after 45 days to identify the absorption of tebuconazole (fungicide) and imidacloprid (insecticide), finally the height of the plant (cm) was measured in each experimental strain, the plant was measured from the ground level to the tip of the longest leaf. The results showed that strain 1 reduced 12.39 mg / kg of imidacloprid and 17.31 mg / kg of tebuconazole. Regarding the percentage of decrease efficiency, it was concluded that strain 1 is more efficient with 64.2% for imidacloprid and 64.5% for tebuconazole and finally, strain 3 showed greater height of the Oryza sativa plant with 79.8 cm.
本研究旨在评价施用木霉菌株对水稻(Oryza sativa)土壤人工林中吡虫啉(imidcloprid)和戊康唑(tebuconazole)的减少效果。菌株1 (TS1)、2 (T163+TS1)和3 (T163), 15 × 15 cm 19罐,土壤3.5 kg。对照组1锅(未处理),试验组18锅(每个菌株6锅)。选用“埃斯佩兰”(Esperanza)品种(MQR78)的5粒水稻种子,每盆距土壤表面2cm处种植,每隔24小时采用滴灌技术进行灌溉,连续灌溉90 d。接种木霉时,将菌株1、菌株2和菌株3各40 ml分别加入18个装有Oryza sativa种子的盆栽中,确定根长2厘米(每个菌株6个盆栽)。同样,45 d后接种菌种对土壤进行滋养,45 d后取土样测定对杀菌剂戊康唑和杀虫剂吡虫啉的吸收量,最后测定每个实验菌种的株高(cm),植株从地面至最长叶尖测量。结果表明,菌株1对吡虫啉和替布康唑的毒力分别为12.39 mg / kg和17.31 mg / kg。菌株1对吡虫啉和戊唑唑的降毒率分别为64.2%和64.5%,菌株3对水稻植株的降毒率最高,达到79.8 cm。
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引用次数: 1
Ohmic Heating of Basil-based Sauces: Influence of the Electric Field Strength on the Electrical Conductivity 罗勒基酱料的欧姆加热:电场强度对其导电性的影响
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2187058
Oriana Casaburi, C. Brondi, Aldo Romano, F. Marra
The Moderate Electric Field (MEF) processing of foods consists in the application of an electric potential gradient (????/??) ranging from 1 to 1000 V/cm on a food item (homogeneous or heterogeneous) placed between two electrodes, its main effect being the food heating due to the dissipation of a part of the electric energy into heat within the food item. The heating performances of such a system depend on several process and system parameters, including the applied ????/??, the food electrical conductivity, and its thermo-physical properties. In this study, the effects due to the salt composition and to the applied ????/?? to a heterogeneous food (constituted by a basil-based sauce, mainly fibers dispersed in a slightly salted water-oil emulsion) treated in a custom MEF system on the food heating rate are investigated. The samples were prepared at different salinities (3.25, 1.63, 0.86 and 0.43% w/w respectively). In the explored range of compositions, the heating rate increased linearly with the square power of applied ????/??. A slight linearity deviation above 55°C was observed for the basil-based sauce at 1.63% and 5.20 V/cm, associated with bubble formation within the ohmic system and the electrolytic reactions occurring at the electrode-solution interface during the MEF heating process.The salt content as well as the ratio between water and oil in the sample formulation played a crucial role in determining the thermo-electrical behavior of the basil-based sauce samples. Samples with salinity of 1.63%, compared to samples at 3.25%, exhibited a higher electrical conductivity, being due to a minor concentration of the non-conductive phase (namely the oil phase as well as the dispersed vegetable fibers into the solution) that exerts a major degree of electrical insulation. As the salinity decreases from 1.63% to 0.43%, samples were characterized by lower electrical conductivities, being due to a reduced ionic mobility when the salt contained into the sample is drastically reduced.
中等电场(MEF)食品加工包括对放置在两个电极之间的食品(均匀或非均匀)施加1至1000 V/cm的电位梯度(????/?? ?),其主要作用是由于部分电能在食品内部转化为热量而消散,从而使食品加热。这种系统的加热性能取决于几个工艺和系统参数,包括应用的????/??、食品电导率及其热物理性能。在本研究中,由于盐的组成和应用????/??研究了在定制MEF系统中处理的非均质食品(由巴氏酱构成,主要是分散在微盐水油乳液中的纤维)对食品加热速率的影响。样品分别在3.25、1.63、0.86和0.43% w/w的盐度下制备。在所探索的组分范围内,升温速率随施加????/??的平方成线性增加。在温度为1.63%和5.20 V/cm时,在55°C以上发现了轻微的线性偏差,这与MEF加热过程中欧姆系统内的气泡形成和电极-溶液界面发生的电解反应有关。样品配方中的含盐量和水油比对决定桶基酱样的热电行为起着至关重要的作用。与盐度为3.25%的样品相比,盐度为1.63%的样品表现出更高的导电性,这是由于溶液中少量的非导电相(即油相以及分散的植物纤维)产生了很大程度的电绝缘。当盐度从1.63%降低到0.43%时,样品的电导率降低,这是由于样品中所含盐的急剧减少导致离子迁移率降低。
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引用次数: 1
Supercritical water gasification of waste oils as a source of syngas 超临界水气化废油作为合成气的来源
Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.3303/CET2186023
F. Grisafi, P. Iannotta, G. Caputo, Marco Maniscalco, A. Brucato, F. Scargiali
A huge amount of waste oil is produced worldwide. Also substantial amount of virgin oils is available that are interesting candidates for upgrading into syngas. Supercritical water gasification (SCWG) can be considered as an aqueous phase reforming process to produce syngas from oils. In this work, a variety of waste and virgin oils were gasified in a continuous down-flow autoclave reactor at supercritical conditions. Experiments were carried out at 430 °C and 660 °C, 25 MPa, with a residence time in the range 103-170 s, in order to investigate gasification and carbon efficiency, hydrogen yield and composition of the produced gas. All the analysed feedstocks were suspended in water at various concentrations before gasification. Pyrolysis bio-oil showed a gasification efficiency of 74 % and 86 % for mixtures with 3 and 10 oil/water wt ratio, respectively. Waste motor oil, suspended in water at a concentration of 1 % wt thanks to the use of surfactants, was successfully gasified with a gasification efficiency of 73 %. Virgin motor oil gasification efficiency higher than 60% had been obtained for both analysed concentrations (5 % wt and 10 % wt of oil). Gasification of rapeseed oil at 5 % wt showed a gasification efficiency close to 88 %. On the contrary, the gasification of sunflower oil at 430 °C showed that this temperature is not high enough to obtain acceptable gasification efficiencies that varied from 20 % to 15 % for concentrations of oil from 2 % wt to 8 % wt, respectively. The analysis of the gas composition, in all the studied cases, showed that the obtained gas stream was rich in H2, CH4 and CO2, with variable quantities of light hydrocarbons (C2H4, C2H6 and C3H8).
世界范围内产生了大量的废油。此外,大量的初榨油是升级为合成气的有趣候选者。超临界水气化(SCWG)是一种以油为原料生产合成气的水相重整工艺。在超临界条件下,在连续下流式热压釜反应器中对多种废油和初榨油进行了气化研究。在430°C和660°C、25 MPa、103 ~ 170 s的停留时间下进行了实验,以研究气化和碳效率、产氢率和产气成分。所有分析的原料在气化前以不同浓度悬浮在水中。当油水比为3和10时,热解生物油的气化效率分别为74%和86%。由于使用了表面活性剂,废机油以1% wt的浓度悬浮在水中,气化效率为73%。在两种分析浓度(5% wt和10% wt的油)下,Virgin机油的气化效率均高于60%。以5%重量的菜籽油气化,气化效率接近88%。相反,在430°C下向日葵油的气化表明,这个温度不足以获得可接受的气化效率,在2% wt到8% wt的油浓度下,气化效率分别在20%到15%之间变化。气体组成分析表明,在所有研究案例中,获得的气流富含H2、CH4和CO2,并含有不同数量的轻烃(C2H4、C2H6和C3H8)。
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引用次数: 0
期刊
Chemical engineering transactions
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