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8 Years of Experience in Teaching Process Dynamics and Control with Control Station® Software 8年使用Control Station®软件教授过程动力学和控制的经验
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186229
M. Miccio, G. Cascone, B. Cosenza, Michela Fraganza, P. Brachi, A. Čelan
The paper describes all the steps of a teaching activity dealing with Process Dynamics and Control and focused on the students’ use of the Control Station® simulation software. After a short software description, the paper discusses the methodology developed for coupling theoretical lecturing and practical PC-lab class, the way of involving students and the use of an interactive software environment to present automatic control of illustrative process plants. These latter comprise unit operations and simple equipment from chemical, biochemical, pharmaceutical and food industries as actual examples of abstract systems and mathematical formalisms introduced for studying processes in the context of dynamics and control. Two Project Works, which were developed by students using Control Station® and discussed by them, are presented as examples. The outcome of this 8-year teaching experience is analyzed on the basis of the number of Project Works annually delivered, the auto-evaluation tests, the final exam scores as well as the relevant answers yearly provided by the students through the Course Evaluation Forms. The final statistical results are positive.
本文描述了过程动力学与控制教学活动的所有步骤,并重点介绍了学生对Control Station®仿真软件的使用。在简短的软件描述之后,本文讨论了将理论讲座与实际pc实验室课程相结合的方法,学生参与的方式以及使用交互式软件环境来展示说导性过程工厂的自动控制。后者包括来自化学、生物化学、制药和食品工业的单元操作和简单设备,作为在动力学和控制背景下研究过程引入的抽象系统和数学形式的实际例子。本文以学生使用Control Station®开发并讨论的两个专题作品为例。8年的教学成果是根据学生每年通过课程评估表提供的项目作品数量、自动评估测试、期末考试成绩以及相关答案来分析的。最后的统计结果是肯定的。
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引用次数: 0
In Vitro Evaluation of Bio Reduction of Hexavalent Chrome by Marine Microorganisms Isolated in the Cartagena Bay for Wastewater Treatment 卡塔赫纳湾分离的海洋微生物对废水处理中六价铬的生物还原的体外评价
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186110
G. Echeverri, Laura Ramírez, Jordan Saez, A. Escorcia
Contamination problems by heavy metals and specifically by hexavalent chromium generated by different production processes impact aquifers worldwide and require effective remediation methods for their control. The exploration of microorganisms in saline environments with the capacity to bio reduce hexavalent chromium (????6+) to trivalent chromium (????3+), allows an alternative to the use of biotechnological processes, reducing its toxicity. In the present study, marine microorganisms were isolated from water and sediments, adapted to high concentrations of hexavalent chromium, from 300ppm to 1000ppm with bio reductive potential in wastewater. Bio reduction bioassays were carried out in selective liquid and solid culture media, to which potassium dichromate (K2Cr2O7) was added. Morphological and biochemical identification was carried out with API, preserving colonies. Spectrophotometric validation was developed to evaluate (???? 6+), verifying the bio reduction efficiency in laboratory bioassays with King broth and 300 ppm of potassium dichromate. The different broths were evaluated for enrichment, being the nutritive broth and King the best, showing high turbidity and growth in a short time. Among bacteria isolated from water and sediment, the latter showed rapid growth from 18 to 24 h. Gram positive and negative bacilli (Bacillus subtilis, Bacillus brevis, Bacillus megaterium, Escherichia coli and Citrobacter kosseri) were found at 500/1000 ppm and biochemically characterized. Bio reduction percentages greater than 91% were obtained at 96 h, in concentrations of 300ppm of hexavalent chromium. Thanks to the selective isolation, tolerance and resistance to hexavalent chromium, these microorganisms proved to be bio reductive of this metal. Therefore, the use of these microorganisms on a full scale can be considered as a result for wastewater treatment where hexavalent chromium is used. Likewise, the use of microorganisms used in the bio reduction process is an alternative to Environmental Microbial Biotechnology that will bring benefits by reducing contamination.
重金属污染问题,特别是不同生产过程产生的六价铬污染问题,影响着世界各地的含水层,需要有效的修复方法来控制。探索盐碱环境中具有将六价铬(????6+)生物还原为三价铬(????3+)能力的微生物,可以替代使用生物技术过程,降低其毒性。在本研究中,从水和沉积物中分离出海洋微生物,这些微生物适应高浓度六价铬,从300ppm到1000ppm,在废水中具有生物还原潜力。在添加重铬酸钾(K2Cr2O7)的选择性液体和固体培养基中进行生物还原生物测定。用API进行形态和生化鉴定,保存菌落。建立了分光光度法验证(????)6+),用King肉汤和300 ppm重铬酸钾在实验室生物测定中验证生物还原效率。对不同发酵液进行富集评价,以营养发酵液和King发酵液为最佳,浊度高,生长时间短。从水和沉积物中分离的细菌中,后者在18 ~ 24 h内生长迅速。革兰氏阳性和阴性杆菌(枯草芽孢杆菌、短芽孢杆菌、巨芽孢杆菌、大肠杆菌和克塞利柠檬酸杆菌)在500/1000 ppm条件下均有发现,并进行了生化鉴定。当六价铬浓度为300ppm时,96 h生物还原率大于91%。由于选择性分离,对六价铬的耐受性和抗性,这些微生物被证明是这种金属的生物还原性。因此,可以考虑在使用六价铬的废水处理中全面使用这些微生物。同样,在生物还原过程中使用微生物是环境微生物生物技术的一种替代方法,它将通过减少污染而带来好处。
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引用次数: 0
Production of Eco-friendly Blended Calcium Sulfoaluminate Cements by Using Biomass-fly Ashes 利用生物质粉煤灰生产环保型硫铝酸钙水泥
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186208
M. Marroccoli, F. Laguardia, M. D. Biasi, A. Telesca
The manufacture of Ordinary Portland cement (OPC) generates about 8% of all anthropogenic CO2 emissions; therefore, carbon dioxide footprint reduction represents the main challenge for the cement industry. The development of environmentally friendly binders, as alternative to OPC, absolutely represents an efficient way to cut carbon emissions. In this regard, during the last twenty years particular attention has been paid to calcium sulfoaluminate (CSA) cements thanks to their valuable technical properties as well as the environmentally friendly features mainly related to their manufacturing process. In addition, a further reduction in carbon dioxide emissions can be achieved diluting CSA cements with supplementary cementitious materials (SCMs) such as industrial wastes. In this title, biomass fly ashes (BFAs) were used as SCMs in CSA-blended cements; BFAs were preliminarily washed (W_BFAs) in order to lower their content in alkali. The influence of the ashes on both hydration properties and technical behaviour of two CSA blended cements, respectively containing 10% and 20% by mass of W_BFAs, was investigated by means of mechanical compressive strength and dimensional stability measurements associated with X-ray diffraction, differential thermal-thermogravimetric and mercury intrusion porosimetric analyses.
普通波特兰水泥(OPC)的生产产生了大约8%的人为二氧化碳排放量;因此,减少二氧化碳足迹是水泥行业面临的主要挑战。开发环保型粘合剂,作为OPC的替代品,绝对是减少碳排放的有效途径。在这方面,在过去二十年中,由于其宝贵的技术特性以及主要与其制造过程有关的环境友好特征,硫铝酸钙(CSA)水泥受到了特别关注。此外,用工业废料等补充胶凝材料(SCMs)稀释CSA水泥可以进一步减少二氧化碳排放。在本文中,生物质粉煤灰(BFAs)被用作csa混合水泥中的SCMs;为降低BFAs在碱中的含量,对其进行了初步水洗。通过机械抗压强度和尺寸稳定性测量,结合x射线衍射、差热-热重法和压汞孔隙分析,研究了灰对两种含10%和20% W_BFAs质量的CSA混合水泥水化性能和技术行为的影响。
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引用次数: 1
A Detailed Experimental Study on the Thermal Decomposition Behaviour of Wood Pellets Under Inert and Oxidative Conditions in a Fixed Bed Reactor 固定床反应器中木质颗粒在惰性和氧化条件下热分解行为的详细实验研究
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186012
Ø. Skreiberg, M. Bugge, J. Sandquist, Fredrik Buvarp, N. Haugen
In this work, spruce wood pellets are pyrolysed in an electrically heated fixed bed reactor. Experimental campaigns have been conducted to investigate the influence of final pyrolysis temperature (600-800°C), heating rate (5-20 K/min) and purge gas composition (none, 100% N2 and 90/10% N2/O2). The instrumentation of the reactor includes transient temperature measurements in the reactor (3 locations in the vertical direction) and inside the pellets bed (3 locations in the radial direction) throughout the thermal decomposition process. Gas measurements are carried out for permanent gases (using a GC), condensables are condensed and collected and the remaining solids are also collected. Hence, the mass balance can be established. The detailed experimental results make them useful for validation of thermal decomposition modelling approaches. The experimental results show evidence of endothermal cellulose decomposition reactions as well as the exothermal char formation process. The occurrence of these two processes overlap at high heating rates and when oxygen is used in the purge gas. The two processes can be separated visually by decreasing the heating rate to 5 K/min. The separation shown in the temperature curves is confirmed by the gas analysis. The yields of CO and CH4 show a visible shoulder in the higher temperature region. The endothermic plateau visible on the temperature readings can be reduced by increasing the heating rate. Oxygen present in the purge gas will further reduce the visibility of the plateau. The amount of CO2 formed during experiments shows dependency on the oxygen in the purge gas but appears independent of the applied heating rate. The comprehensive experimental results provide both useful knowledge and a validation basis for further modelling work.
在这项工作中,云杉木颗粒在电加热固定床反应器中进行热解。实验考察了最终热解温度(600 ~ 800℃)、升温速率(5 ~ 20 K/min)和吹扫气体组成(无、100% N2和90/10% N2/O2)的影响。反应器的仪器包括整个热分解过程中反应器内(垂直方向上3个位置)和球团床内(径向上3个位置)的瞬态温度测量。对永久气体(使用气相色谱)进行气体测量,可冷凝物被冷凝并收集,剩余的固体也被收集。因此,可以建立质量平衡。详细的实验结果对热分解建模方法的验证很有帮助。实验结果表明纤维素存在吸热分解反应和放热成炭过程。在高加热速率和吹扫气体中使用氧气时,这两个过程重叠发生。通过降低加热速率至5 K/min,可以直观地将这两个过程分开。气体分析证实了温度曲线上的分离现象。CO和CH4的产率在高温区呈明显的肩带。在温度读数上可见的吸热平台可以通过增加加热速率来减小。吹扫气体中的氧气将进一步降低高原的能见度。实验过程中形成的二氧化碳量与吹扫气体中的氧气有关,但与加热速率无关。综合的实验结果为进一步的建模工作提供了有用的知识和验证基础。
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引用次数: 1
Tailoring Non-conventional Water Resources for Sustainable and Safe Reuse in Agriculture 为农业的可持续和安全再利用量身定制非常规水资源
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186227
A. Foglia, Marco Parlapiano, G. Cipolletta, Çağrı Akyol, A. Eusebi, M. Pisani, P. Astolfi, F. Fatone
In water scarce areas, like the Mediterranean Region where the lack of irrigation water is already limiting agricultural production, the valorization of non-concventional water resources is utmost important. Accordingly, in this study, we aimed to provide safe and locally sustainable ways of water supply for the Mediterranean agricultural sector by exploiting non-conventional water resources for irrigation purpose. In this context, pilot scale anaerobic reactors treating urban wastewater were operated coupling upflow anaerobic sludge blanket (UASB) reactor and ultrafiltration anaerobic membrane bioreactor (AnMBR). The resulting permeate is of high quality, accomplishing the EU quality standards for irrigation water reuse, also in terms of E.coli as the main microbial indicator. However, contaminants of emerging concern (CECs) can be a further limitation for safe reuse of the reclaimed water. Hence, molecularly imprinted polymers (MIPs) were further integrated as the final refining step for the selective removal of CECs. Diclofenac was used as the target compound with a removal efficiency up to 50% in the final effluent. In parallel, an intensive pilot system was operated for brine treatment through evaporation, chemical addition and precipitation, and forward osmosis, where up to 77% Mg2+ and 45% Ca2+ recovery rates were achieved. The recovered Mg-salts from the brine treatment were then used as an external source to enhance the struvite precipitation in the N- and P-rich effluent of AnMBR. The preliminary tests showed that only hydroxiapatite salts precipitated without any external P addition.
在缺水地区,如缺乏灌溉用水已经限制了农业生产的地中海区域,非常规水资源的增值是极其重要的。因此,在本研究中,我们旨在通过利用非传统水资源用于灌溉目的,为地中海农业部门提供安全和当地可持续的供水方式。在此背景下,将上流式厌氧污泥毯(UASB)反应器与超滤厌氧膜生物反应器(AnMBR)耦合运行中试规模厌氧反应器处理城市污水。所得渗水水质优良,达到欧盟灌溉水回用质量标准,并以大肠杆菌为主要微生物指标。然而,新出现的污染物(CECs)可能会进一步限制再生水的安全再利用。因此,分子印迹聚合物(MIPs)被进一步整合为选择性去除CECs的最后精炼步骤。以双氯芬酸为目标化合物,最终出水去除率达50%。同时,通过蒸发、化学添加和沉淀以及正向渗透操作了一个密集的中试系统,其中Mg2+的回收率高达77%,Ca2+的回收率为45%。然后将从盐水处理中回收的镁盐作为外部源,以增强AnMBR富氮和富磷出水中的鸟粪石沉淀。初步试验表明,在不添加任何磷的情况下,只有氢磷灰石盐析出。
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引用次数: 2
Risk analysis of a supercritical fluid extraction plant affected by a gas release using a commercial software 利用商业软件对气体泄漏影响的超临界流体萃取装置进行风险分析
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186037
A. Iovine, A. Molino, P. Casella, T. Marino, Simeone Chianese, D. Musmarra
This work presents a risk analysis of a plant that uses supercritical fluid extraction technology with carbon dioxide as a solvent to obtain bioproducts from microalgae.Given the high pressure at which it operates, the extraction plant called "Luwar" could be affected by dangerous events, such as the gas release in concentrations that are harmful to human health. In order to limit the damage, the risk analysis is of primary importance.The gas release could occur following the breakage of a pipe, which was the scenario being considered. It was analyzed using the commercial software "Phast & Safeti", an alternative tool to the methods traditionally used in the literature in hazard events of this type, such as the Threshold Limit Value-Time Weighted Average (TLV-TWA) and the Threshold Limit Value-Short Term Exposure Limit (TLV-STEL), that are defined on the basis of the characteristics of the substance dispersed in the air.Since the pressure of the extraction vessel is the highest in the system, the risk analysis was carried out on the breakage of a pipe coming out of the extractor. The results obtained made it possible to identify the risk parameters on the basis of which to make the best choices in terms of safety to cope with the type of hazard analyzed.
本文介绍了一种以二氧化碳为溶剂,采用超临界流体萃取技术从微藻中提取生物制品的植物风险分析。考虑到它运行的高压,这个被称为“卢瓦尔”的提取厂可能会受到危险事件的影响,比如气体的浓度会对人体健康有害。为了限制损失,风险分析是至关重要的。气体泄漏可能发生在管道破裂之后,这是正在考虑的情况。使用商业软件“Phast & Safeti”进行分析,这是一种替代文献中传统用于此类危害事件的方法的工具,如阈值限值-时间加权平均值(TLV-TWA)和阈值限值-短期暴露限值(TLV-STEL),这些方法是根据分散在空气中的物质的特性定义的。由于抽采容器的压力是系统中最高的,因此对抽采容器出水管的破裂进行了风险分析。所获得的结果使识别风险参数成为可能,在此基础上做出安全方面的最佳选择,以应对所分析的危害类型。
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引用次数: 0
Product Distribution and Deactivation of Y-zeolite Based Catalyst in the Catalytic Cracking of Biomass Pyrolysis Oil 生物质热解油催化裂化过程中y型沸石基催化剂的产物分布及失活
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186145
Beatriz Valle, J. Bilbao, A. Aguayo, A. Gayubo
The valorization of bio-oil by catalytic cracking is a promising route for producing hydrocarbon fuels as an alternative to oil. This work addresses the cracking of bio-oil over HY zeolite catalyst (Si/Al = 15) in a continuous reaction system composed of two-step on line (thermal + catalytic). The effect that temperature has on the bio-oil conversion and the distribution of reaction products is studied. The catalyst was synthetized by agglomerating the zeolite powder with inert filler and binder, and the raw bio-oil was stabilized by adding 20 wt% MeOH. Operating condition were: 500 oC (thermal unit); 400-500 oC and space-time, 0.7 gcatalysth/gfeed (fluidized bed reactor). Attention is also paid to the catalyst deactivation, analyzing the spent catalyst samples by different techniques (N2 adsorption-desorption, adsorption/cracking/desorption of t-BA, and TGA-TPO). The results evidence a significant influence of temperature on the yield and composition of products. Although the LPG (C3-C4) hydrocarbons are the main products at 400 oC, the increase in temperature notably promotes the conversion of oxygenates into C5+ hydrocarbons, which are the majority products above 450 oC. Operation at 500 oC has the advantages of both maximizing the production of a liquid fuel composed of 74 % C5-C12 gasoline fraction (rich in 1-ring aromatics and C6-C7 cycloalkanes), and also attenuating the catalyst deactivation. Furthermore, the catalyst deactivation at 400 oC and 450 oC is faster than that observed at 500 oC, despite the lower formation of coke. This fact is explained by the different nature and location of the coke deposited in the porous structure of the catalyst.
催化裂化生物油是一种很有前途的替代石油的烃类燃料生产途径。研究了HY沸石催化剂(Si/Al = 15)在热+催化两步在线连续反应系统上裂解生物油的问题。研究了温度对生物油转化及反应产物分布的影响。催化剂由沸石粉与惰性填料和粘结剂团聚而成,原料油通过加入20 wt%的甲醇进行稳定。运行工况为:500℃(热单位);400-500℃和时空,0.7 gcatalyst /gfeed(流化床反应器)。对催化剂失活进行了研究,采用不同的技术(N2吸附-脱附、t-BA吸附/裂解/脱附、TGA-TPO)对废催化剂样品进行了分析。结果表明,温度对产物的收率和组成有显著的影响。虽然在400℃时主要产物是LPG (C3-C4)烃,但温度的升高显著促进了含氧化合物向C5+烃的转化,而C5+烃是450℃以上的主要产物。在500℃下操作的优点是,既可以最大限度地生产由74%的C5-C12汽油馏分(富含1环芳烃和C6-C7环烷烃)组成的液体燃料,也可以减轻催化剂的失活。此外,在400℃和450℃时,催化剂的失活速度比在500℃时更快,尽管焦炭的形成较低。这一事实可以用沉积在催化剂多孔结构中的焦炭的不同性质和位置来解释。
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引用次数: 0
Assessment of Lng Fire Scenarios on Board of Lng-fuelled Ships Lng船船上Lng火灾情景评估
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186065
Tommaso Iannaccone, G. E. Scarponi, B. Jeong, V. Cozzani
Decarbonization represent one of the main challenges of the maritime transport sector for the near future. As recent international environmental regulations have set more stringent emission limits, the use of liquefied natural gas (LNG) as alternative ship fuel has proven to be a viable and less-polluting solution, compared to conventional oil-based fuels. However, LNG is a highly flammable substance and safety aspects need to be assessed thoroughly, especially for its use on board passenger ships.Two different gas engine concepts are typically used for ship propulsion: Low-Pressure Dual Fuel (LPDF) and High-Pressure Dual Fuel (HPDF) engines. Regardless of the gas engine technology, the fuel gas supply system process equipment is located inside a specific enclosed space, the fuel preparation room (FPR), that can be sited below deck. Given this background, this study aims to investigate the consequences of LNG pool fires occurring inside a confined space, assessing the influence of different operating conditions. Credible loss of containment events were identified to define the characteristics of LNG pools. Furthermore, LNG pool fires were simulated using the fire dynamic simulator (FDS) to estimate the radiation heat flux received by the process equipment installed inside the FPR and to assess the possibility of experiencing accident escalation on board. To evaluate the effect of forced mechanical ventilation of the FPR, two different cases were modelled: one assuming the standard functioning of the ventilation system, while the other one considered a halted air supply inside the FPR with a working exhaust system only. The outcomes of this study provide useful data for the consequence estimation of small-scale LNG pool fires occurring inside enclosed spaces, also addressing the possibility of accident escalation on board LNG-fuelled ships.
脱碳是海上运输部门在不久的将来面临的主要挑战之一。由于最近的国际环境法规设定了更严格的排放限制,与传统的石油燃料相比,使用液化天然气(LNG)作为替代船舶燃料已被证明是一种可行且污染更少的解决方案。然而,液化天然气是一种高度易燃的物质,需要对其安全性进行彻底评估,特别是在客船上使用。两种不同的燃气发动机概念通常用于船舶推进:低压双燃料(LPDF)和高压双燃料(HPDF)发动机。无论采用何种燃气发动机技术,燃气供应系统工艺设备都位于一个特定的封闭空间内,即燃料准备室(FPR),可以位于甲板下方。在此背景下,本研究旨在调查在密闭空间内发生的LNG池火灾的后果,评估不同操作条件的影响。确定了可信的安全壳泄漏事件,以确定LNG池的特征。此外,使用火灾动态模拟器(FDS)模拟LNG池火灾,以估计安装在FPR内的工艺设备接收的辐射热通量,并评估船上发生事故升级的可能性。为了评估FPR强制机械通风的效果,对两种不同的情况进行了建模:一种假设通风系统的标准功能,而另一种假设FPR内部的空气供应停止,只有排气系统工作。本研究的结果为封闭空间内发生的小规模液化天然气池火灾的后果估计提供了有用的数据,也解决了液化天然气燃料船上事故升级的可能性。
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引用次数: 2
Crude-specific Optimal Operation of Hydrodesulfurization 原油加氢脱硫优化操作
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186161
Esin Iplik, I. Aslanidou, K. Kyprianidis
Crude oil has different characteristics according to its origin, and this difference causes suboptimal operation if not considered. Similar to other refinery operations, hydrodesulfurization suffers from lacking this knowledge. Information on the true boiling point curve of the feed, next to its sulfur concentration, can be used to optimize the operating temperature. In this work, an optimization problem is demonstrated for two manipulated temperatures of the system and solved by using a gradient-based and a gradient-free algorithm. While the gradient based solution has a single objective of minimum sulfur content, the gradient-free solution has three objectives: minimum sulfur, inlet temperature, and secondary hydrogen flow rate. A continuous lumping model is used to predict the temperature and sulfur responses of a real hydrodesulfurization plant. An adaptive approach is preferred for the model to cope with the catalyst deactivation interference on the product sulfur content constraint. The effect of changing feed on optimality is demonstrated by using eight types of feeds with varying true boiling point and sulfur content. In addition to that, the impact of catalyst age is shown on similar feed processed on different dates.
不同产地的原油具有不同的特性,如果不考虑这种差异,就会导致作业不理想。与其他炼油厂操作一样,加氢脱硫也缺乏这方面的知识。进料的真实沸点曲线上的信息,紧挨着它的硫浓度,可以用来优化操作温度。在本工作中,演示了系统两种操纵温度下的优化问题,并使用基于梯度和无梯度的算法求解。基于梯度的溶液只有一个最低硫含量的目标,而无梯度溶液有三个目标:最低硫含量、入口温度和二次氢流量。采用连续集总模型对实际加氢脱硫装置的温度和硫响应进行了预测。该模型优选自适应方法来处理催化剂失活对产物硫含量约束的干扰。通过使用8种不同真沸点和硫含量的原料,论证了改变原料对最优性的影响。此外,催化剂年龄对不同日期加工的同类饲料的影响也有所不同。
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引用次数: 0
Absorbency and Corrosion Inhibition Property of Polyamide Epoxy and Superabsorbent Polymer Composite Material 聚酰胺环氧树脂与高吸水性高分子复合材料的吸波与缓蚀性能
Q3 Chemical Engineering Pub Date : 2021-06-15 DOI: 10.3303/CET2186217
Ariel V. Melendres, R. Cruz, Mel Bryan L. Espenilla, A. M. Monsada
Polyamide epoxy containing superabsorbent polymer (SAP) was investigated for its absorbency property and its application in the inhibition of corrosion in carbon steel. The type of SAP was sodium polyacrylate with relatively low crosslinking density. Fine particles of SAP was mixed with epoxy resin and subsequently the polyamide hardener was added allowing the polymerization of epoxy resin to occur while the SAP is dispersed within the polymer matrix. Prior to this, the SAP used for this application was examined in terms of its absorbency property in pure water and in sodium chloride solutions. The composite material, i.e. cured epoxy with SAP, was likewise examined for its absorbency property. Results showed decreased absorbency of pure SAP in sodium chloride solution compared with pure water, and the same trend was exhibited in the composite material but with much lower absorbency. The composite material was applied on the surface of carbon steel of 40 mm x 100 mm and thickness of 0.7mm and tested for anticorrosion property. The composite material gave better results than the control material of polyamide epoxy without SAP. The better corrosion resistance exhibited by the composite materials could be attributed to the self-healing property of SAP.
研究了聚酰胺环氧高吸水性聚合物(SAP)的吸光性能及其在碳钢缓蚀中的应用。SAP的类型为聚丙烯酸钠,交联密度相对较低。SAP的细颗粒与环氧树脂混合,随后加入聚酰胺硬化剂,使环氧树脂发生聚合,而SAP分散在聚合物基体中。在此之前,对用于该应用的SAP在纯水和氯化钠溶液中的吸收性能进行了测试。复合材料,即固化环氧树脂与SAP,同样检查其吸收性能。结果表明,与纯水相比,纯SAP在氯化钠溶液中的吸光度降低,复合材料的吸光度也有相同的变化趋势,但吸光度要低得多。将复合材料涂在厚度为0.7mm、厚度为40 mm × 100 mm的碳钢表面,进行了防腐性能测试。复合材料的抗腐蚀性能优于不含SAP的对照材料聚酰胺环氧树脂,其良好的耐腐蚀性能可归因于SAP的自修复性能。
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引用次数: 1
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