Traditional alkali-activated solid-waste-based cementitious materials predominantly rely on strong industrial alkali activators, posing significant corrosion risks that cannot be overlooked and making long-term stability difficult to guarantee. In order to reveal the hydration-driven microstructure evolution mechanism behind the performance evolution of multi-source solid-waste-based cementitious materials, a micro-macro multiscale analysis framework was employed to elucidate the intrinsic connections between the microstructure characteristics and micromechanical behavior of reaction products and the development of hydration activity and long-term strength. The evolution of gel nanostructures and the molecular changes affecting overall performance are emphasized in this study. Coal gasification slag (CGS), municipal solid waste incineration fly ash (MSWI FA), and calcium carbide residue (CCR) were successfully utilized in preparing engineered geopolymer composites (EGC) without clinker or admixtures. The Cl− introduced by MSWI FA and the OH− ions generated by CCR jointly regulate the hydration reaction pathway of CGS, providing a new activation pathway. The hydration kinetic, microstructural evolution, and mechanical property development of the mortar were investigated through characterization experiments. The results show that the mortar with a 10 wt% substitution rate of MSWI FA reached a compressive strength of 3.53 MPa at 90 days. The hydration reaction kinetics and structural evolution followed a compatible developmental pathway. The evolution of the Si−O tetrahedral structure and the involvement of Cl− in the hydration process altered the gel structure, contributing to the formation of a denser microstructure. This enhancement in mechanical properties was accompanied by a reduction of over 70 % in carbon emissions. These results advance the technological development of utilizing CGS and MSWI FA as cementitious materials for waste reuse, providing scientific importance in carbon reduction and waste management.
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