Pub Date : 2026-01-02DOI: 10.1016/j.cemconcomp.2026.106462
Kuizhou Liu , Slyvester Yew Wang Chai , Xilai Jiang , Tung-Chai Ling
To address the significant water demand associated with conventional wet carbonation, this study proposes a wind-driven or suspension technique for steel slag (SS) carbonation under low moisture conditions. The results demonstrate that wind-suspended carbonation (WSC) requires only 2–3 % of the water used in wet carbonation, while achieving approximately 85 % of its carbonation level. Importantly, the low moisture environment leads to the formation of calcium carbonate (CC) with lower crystallinity and a reduced formation of the polymerized silica-rich phases compared to the conventional wet carbonation. These changes favor the formation of higher amounts of hemicarboaluminate and monocarboaluminate, resulting in a denser microstructure and improved mechanical strength of the cementitious material. Additionally, the in-situ formation of CC on the surface and its aggregation into larger particle sizes under low moisture condition carbonation (WSC route) enhances the fluidity of the cement paste, showing an increase of 12 % when the WSC SS replaces 15 % of cement. In contrast, the use of raw and wet carbonated SS decreases the fluidity of the pastes by 13 % and 16 %, respectively.
{"title":"Wind-driven carbonation process of steel slag under low moisture content","authors":"Kuizhou Liu , Slyvester Yew Wang Chai , Xilai Jiang , Tung-Chai Ling","doi":"10.1016/j.cemconcomp.2026.106462","DOIUrl":"10.1016/j.cemconcomp.2026.106462","url":null,"abstract":"<div><div>To address the significant water demand associated with conventional wet carbonation, this study proposes a wind-driven or suspension technique for steel slag (SS) carbonation under low moisture conditions. The results demonstrate that wind-suspended carbonation (WSC) requires only 2–3 % of the water used in wet carbonation, while achieving approximately 85 % of its carbonation level. Importantly, the low moisture environment leads to the formation of calcium carbonate (CC) with lower crystallinity and a reduced formation of the polymerized silica-rich phases compared to the conventional wet carbonation. These changes favor the formation of higher amounts of hemicarboaluminate and monocarboaluminate, resulting in a denser microstructure and improved mechanical strength of the cementitious material. Additionally, the in-situ formation of CC on the surface and its aggregation into larger particle sizes under low moisture condition carbonation (WSC route) enhances the fluidity of the cement paste, showing an increase of 12 % when the WSC SS replaces 15 % of cement. In contrast, the use of raw and wet carbonated SS decreases the fluidity of the pastes by 13 % and 16 %, respectively.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106462"},"PeriodicalIF":13.1,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145894547","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.cemconcomp.2026.106464
Zhonglin Tian , Kiyofumi Kurumisawa
Vaterite, a metastable polymorph of CaCO3, is emerging as a promising multifunctional additive for low-carbon-cement design. Its distinct reactivity arises from a thermodynamically unstable and structurally disordered crystal lattice, which results in solubility and surface energy higher than that of the stable calcite form. Through its high reactivity and strong interfacial interactions with hydration products, vaterite accelerates early-age reactions and contributes to long-term improvements in the microstructure and mechanical properties. In contrast, calcite acts primarily as a filler and nucleation aid, while aragonite's effects are predominantly morphological. Scalable and carbon-negative synthesis routes for vaterite have been developed based on CO2 mineralization and industrial-waste utilization. This review synthesizes the knowledge across vaterite's lifecycle—from crystallographic origins and synthesis strategies to its hydration mechanisms and performance impacts—identifying it as a programmable material for the next-generation eco-efficient concretes.
{"title":"Scientific basis and industrial potential of vaterite and CaCO3 polymorphs in low-carbon cement: A review","authors":"Zhonglin Tian , Kiyofumi Kurumisawa","doi":"10.1016/j.cemconcomp.2026.106464","DOIUrl":"10.1016/j.cemconcomp.2026.106464","url":null,"abstract":"<div><div>Vaterite, a metastable polymorph of CaCO<sub>3</sub>, is emerging as a promising multifunctional additive for low-carbon-cement design. Its distinct reactivity arises from a thermodynamically unstable and structurally disordered crystal lattice, which results in solubility and surface energy higher than that of the stable calcite form. Through its high reactivity and strong interfacial interactions with hydration products, vaterite accelerates early-age reactions and contributes to long-term improvements in the microstructure and mechanical properties. In contrast, calcite acts primarily as a filler and nucleation aid, while aragonite's effects are predominantly morphological. Scalable and carbon-negative synthesis routes for vaterite have been developed based on CO<sub>2</sub> mineralization and industrial-waste utilization. This review synthesizes the knowledge across vaterite's lifecycle—from crystallographic origins and synthesis strategies to its hydration mechanisms and performance impacts—identifying it as a programmable material for the next-generation eco-efficient concretes.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"168 ","pages":"Article 106464"},"PeriodicalIF":13.1,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145894551","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.cemconcomp.2026.106461
Xinyi Liu , Wenhuan Liu , Lu Zhang , Yongfeng Wan , Hui Li , Meili Bai
Sustainable low-carbon cementitious materials offer a dual solution to global warming and resource depletion by enabling large scale use of industrial solid waste and reducing the high carbon footprint of cement production. However, quantitative understanding of the dynamic hydration processes in multi-source solid waste binders remains limited. To address this gap, this study combined the coupled calorimetry-ion release analysis to quantitatively investigate the hydration of CFBFA-based binders. This approach led to the establishment of a novel three-stage synergistic hydration model (“rapid dissolution–dynamic equilibrium–sustained-release diffusion”). The research findings are as follows: (1) CFBFA inhibits Ca(OH)2 formation and gypsum consumption; (2) The porous structure and particle packing of CFBFA govern the long-term release of active Si and Al, thereby controlling the kinetics of later-stage hydration and ultimately determining the development of long-term strength; (3) The synergy of DG and SS provides the chemical environment for dissolution, while the synergistic hydration of SS-GGBFS and the sustained-release mechanism of CFBFA contribute to the early and later strength, respectively. The optimal mix (45 % CFBFA+27 % GGBFS+20 % SS+8 % DG) achieved the compressive strength of 56.2 MPa at 28 d. This study conducted a quantitative analysis of the hydration process in multi-source solid waste systems by combining calorimetric and ion release analytical methods, providing a new perspective for the design and mechanistic exploration of low-carbon cementitious materials.
{"title":"Three-stage synergistic hydration in CFBFA–GGBFS–steel slag–desulfurization gypsum binders: a coupled calorimetry–ion release quantification","authors":"Xinyi Liu , Wenhuan Liu , Lu Zhang , Yongfeng Wan , Hui Li , Meili Bai","doi":"10.1016/j.cemconcomp.2026.106461","DOIUrl":"10.1016/j.cemconcomp.2026.106461","url":null,"abstract":"<div><div>Sustainable low-carbon cementitious materials offer a dual solution to global warming and resource depletion by enabling large scale use of industrial solid waste and reducing the high carbon footprint of cement production. However, quantitative understanding of the dynamic hydration processes in multi-source solid waste binders remains limited. To address this gap, this study combined the coupled calorimetry-ion release analysis to quantitatively investigate the hydration of CFBFA-based binders. This approach led to the establishment of a novel three-stage synergistic hydration model (“rapid dissolution–dynamic equilibrium–sustained-release diffusion”). The research findings are as follows: (1) CFBFA inhibits Ca(OH)<sub>2</sub> formation and gypsum consumption; (2) The porous structure and particle packing of CFBFA govern the long-term release of active Si and Al, thereby controlling the kinetics of later-stage hydration and ultimately determining the development of long-term strength; (3) The synergy of DG and SS provides the chemical environment for dissolution, while the synergistic hydration of SS-GGBFS and the sustained-release mechanism of CFBFA contribute to the early and later strength, respectively. The optimal mix (45 % CFBFA+27 % GGBFS+20 % SS+8 % DG) achieved the compressive strength of 56.2 MPa at 28 d. This study conducted a quantitative analysis of the hydration process in multi-source solid waste systems by combining calorimetric and ion release analytical methods, providing a new perspective for the design and mechanistic exploration of low-carbon cementitious materials.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106461"},"PeriodicalIF":13.1,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145894552","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-29DOI: 10.1016/j.cemconcomp.2025.106460
Damian Palin , Jie Xu , Christos Vlachakis , Michael Ambrose , Fumiya Iida , Abir Al-Tabbaa
Preventive repair of cracked concrete pavements requires materials that balance effective extrusion and crack-filling with high mechanical performance. Here, we present a polyvinyl alcohol microfibre (PVAF)-reinforced commercial belitic calcium sulphoaluminate mortar, engineered with this balance. A fresh mix of the mortar plus 1 % (w/w) of a water reducer and up to 0.6 % (v/v) of short (∼1–2 mm) PVAF could be extruded and fill cracks 6 mm wide. Cracked concrete specimens repaired with this material under flexural loading exhibited a 30 % increase in ultimate strength and twice the modulus, strain at failure, toughness and residual strength compared to plain RS. Under slant shear loading, repaired specimens demonstrated a modest increase in slant shear strength. These enhancements are attributed to fibre-induced crack bridging within the repair materials and reduced stress concentration at the repair interfaces. To accelerate material development, we implemented a rapid real-to-simulation workflow that reduced the crack-filling screening time for a material from several hours to less than 1 h.
{"title":"Microfibre-reinforced cementitious materials for preventive concrete pavement crack repair: Balancing extrusion-based crack-filling with mechanical performance","authors":"Damian Palin , Jie Xu , Christos Vlachakis , Michael Ambrose , Fumiya Iida , Abir Al-Tabbaa","doi":"10.1016/j.cemconcomp.2025.106460","DOIUrl":"10.1016/j.cemconcomp.2025.106460","url":null,"abstract":"<div><div>Preventive repair of cracked concrete pavements requires materials that balance effective extrusion and crack-filling with high mechanical performance. Here, we present a polyvinyl alcohol microfibre (PVAF)-reinforced commercial belitic calcium sulphoaluminate mortar, engineered with this balance. A fresh mix of the mortar plus 1 % (w/w) of a water reducer and up to 0.6 % (v/v) of short (∼1–2 mm) PVAF could be extruded and fill cracks 6 mm wide. Cracked concrete specimens repaired with this material under flexural loading exhibited a 30 % increase in ultimate strength and twice the modulus, strain at failure, toughness and residual strength compared to plain RS. Under slant shear loading, repaired specimens demonstrated a modest increase in slant shear strength. These enhancements are attributed to fibre-induced crack bridging within the repair materials and reduced stress concentration at the repair interfaces. To accelerate material development, we implemented a rapid real-to-simulation workflow that reduced the crack-filling screening time for a material from several hours to less than 1 h.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106460"},"PeriodicalIF":13.1,"publicationDate":"2025-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145881043","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-27DOI: 10.1016/j.cemconcomp.2025.106459
Yoon Kyung Na , Hong-Joon Choi , Ilhwan You , Doo-Yeol Yoo
In this study, the potential of waste organic light-emitting diode (OLED) display glass powder as a sustainable pozzolanic material for partial cement replacement in ultra-high-performance fiber-reinforced concrete (UHPFRC) was investigated. While conventional UHPFRC has excellent strength and durability, its high cement content raises environmental concerns. OLED glass, which is rich in amorphous silica and free from backlight or plastic layers, offers a recyclable alternative to conventional binders. By replacing ordinary Portland cement with OLED powder at varying dosages (0–75 %), the effects on hydration behavior, microstructure, and mechanical performance were investigated. At a 25 % replacement level, the formation of additional C-(A-)S-H gels and lower porosity enhanced both compressive strength and fiber–matrix interfacial bonding. Single-fiber pull-out tests and microstructural imaging (atomic force microscopy, scanning electron microscopy, and energy dispersive X-ray) confirmed stronger bond strength and denser matrix morphology. Under tensile loading, digital image correlation showed effective crack dispersion and finer crack widths, indicating improved ductility and crack control. Life-cycle analysis showed that the 25 % OLED mix reduced CO2 emissions and embodied energy by 15.7 % and 11.3 %, respectively, with minimal cost increase. These results highlight the suitability of OLED waste as a high-performance, eco-efficient binder that promotes both mechanical improvement and environmental sustainability of the next generation of UHPFRC.
{"title":"Performance evaluation of ultra-high-performance fiber-reinforced concrete incorporating waste OLED glass powder as a cement replacement","authors":"Yoon Kyung Na , Hong-Joon Choi , Ilhwan You , Doo-Yeol Yoo","doi":"10.1016/j.cemconcomp.2025.106459","DOIUrl":"10.1016/j.cemconcomp.2025.106459","url":null,"abstract":"<div><div>In this study, the potential of waste organic light-emitting diode (OLED) display glass powder as a sustainable pozzolanic material for partial cement replacement in ultra-high-performance fiber-reinforced concrete (UHPFRC) was investigated. While conventional UHPFRC has excellent strength and durability, its high cement content raises environmental concerns. OLED glass, which is rich in amorphous silica and free from backlight or plastic layers, offers a recyclable alternative to conventional binders. By replacing ordinary Portland cement with OLED powder at varying dosages (0–75 %), the effects on hydration behavior, microstructure, and mechanical performance were investigated. At a 25 % replacement level, the formation of additional C-(A-)S-H gels and lower porosity enhanced both compressive strength and fiber–matrix interfacial bonding. Single-fiber pull-out tests and microstructural imaging (atomic force microscopy, scanning electron microscopy, and energy dispersive X-ray) confirmed stronger bond strength and denser matrix morphology. Under tensile loading, digital image correlation showed effective crack dispersion and finer crack widths, indicating improved ductility and crack control. Life-cycle analysis showed that the 25 % OLED mix reduced CO<sub>2</sub> emissions and embodied energy by 15.7 % and 11.3 %, respectively, with minimal cost increase. These results highlight the suitability of OLED waste as a high-performance, eco-efficient binder that promotes both mechanical improvement and environmental sustainability of the next generation of UHPFRC.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106459"},"PeriodicalIF":13.1,"publicationDate":"2025-12-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145845046","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-26DOI: 10.1016/j.cemconcomp.2025.106454
Zhiyu Zhang , Dingyi Yang , Xin Liu , Wan Shi , Junbao Yu
The enhancement of waste concrete powder (WCP) which occurs within alkali-activated systems is aimed to improve its utilization. Therefore, a multiscale framework integrating molecular dynamics (MD) simulations and experimental study was developed in the article. The study aims to elucidate the interaction of alkali content and silicate modulus on activation kinetics, gel formation, and pore structure evolution. MD simulations revealed that an 8 % alkali content led to synchronized jumps in the Mean Square Displacement (MSD) of Na+ ions and OH− ions at approximately 1.8 × 106 timesteps, indicating rapid depolymerization and channel connectivity, followed by accelerated polycondensation. Although 10 % alkali content promoted faster initial dissolution, excessive ion strength caused reaction passivation in later stages. Combined Radial Distribution Function (RDF) and Qn analysis confirmed that enhanced Na–O inner-sphere coordination and increased Q0 species signify more favorable activation at 8 % alkali content. Replacing 25 % of metakaolin (MK) with WCP led to a 19.54 % improvement in 28-day compressive strength and 14 % improvement in 28-day flexural strength. Notably, thermal curing resulted in a substantial increase in compressive strength ranging from 45.36 % to 152.96 %, accompanied by a marked decrease in water absorption and porosity. However, higher WCP content or over-alkalization increased drying shrinkage and dehydration risks. The optimum mixture was identified as 75 % WCP activated with 8 % alkali and 1.5 silicate modulus under thermal curing. This study offers mechanistic insights and practical guidance for the performance optimization and sustainable use of WCP in alkali-activated binder systems.
{"title":"Performance study of alkali-activated waste concrete powder mortar: experimental study evaluation and molecular simulation","authors":"Zhiyu Zhang , Dingyi Yang , Xin Liu , Wan Shi , Junbao Yu","doi":"10.1016/j.cemconcomp.2025.106454","DOIUrl":"10.1016/j.cemconcomp.2025.106454","url":null,"abstract":"<div><div>The enhancement of waste concrete powder (WCP) which occurs within alkali-activated systems is aimed to improve its utilization. Therefore, a multiscale framework integrating molecular dynamics (MD) simulations and experimental study was developed in the article. The study aims to elucidate the interaction of alkali content and silicate modulus on activation kinetics, gel formation, and pore structure evolution. MD simulations revealed that an 8 % alkali content led to synchronized jumps in the Mean Square Displacement (MSD) of Na<sup>+</sup> ions and OH<sup>−</sup> ions at approximately 1.8 × 10<sup>6</sup> timesteps, indicating rapid depolymerization and channel connectivity, followed by accelerated polycondensation. Although 10 % alkali content promoted faster initial dissolution, excessive ion strength caused reaction passivation in later stages. Combined Radial Distribution Function (RDF) and Q<sup>n</sup> analysis confirmed that enhanced Na–O inner-sphere coordination and increased Q<sup>0</sup> species signify more favorable activation at 8 % alkali content. Replacing 25 % of metakaolin (MK) with WCP led to a 19.54 % improvement in 28-day compressive strength and 14 % improvement in 28-day flexural strength. Notably, thermal curing resulted in a substantial increase in compressive strength ranging from 45.36 % to 152.96 %, accompanied by a marked decrease in water absorption and porosity. However, higher WCP content or over-alkalization increased drying shrinkage and dehydration risks. The optimum mixture was identified as 75 % WCP activated with 8 % alkali and 1.5 silicate modulus under thermal curing. This study offers mechanistic insights and practical guidance for the performance optimization and sustainable use of WCP in alkali-activated binder systems.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106454"},"PeriodicalIF":13.1,"publicationDate":"2025-12-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145844677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-26DOI: 10.1016/j.cemconcomp.2025.106457
Moboluwaduro Akande , Jiří Němeček , Panagiotis Danoglidis , Maria Konsta-Gdoutos
This study unveils a definitive energy threshold governing graphene nanoplatelet (GNP) exfoliation, revealing a direct relationship between ultrasonication energy, graphene nanoplatelet morphology, and the enhanced microstructural and electromechanical performance of cementitious nanocomposites. Comprehensive material analyses using Ultraviolet–Visible (UV–Vis) spectroscopy, Dynamic Light Scattering (DLS), Zeta Potential, Raman spectroscopy, Scanning Electron Microscopy (SEM) verified the high-quality dispersion and robust colloidal stability of the exfoliated graphene nanoplatelets (GNPs). Sub-optimal sonication results in insufficient exfoliation and poor dispersion, while excessive energy induces structural damage and colloidal destabilization. At the optimum energy level, GNP suspensions exhibit maximized exfoliation, colloidal stability, and a continuous conductive network, as confirmed by Electrochemical Impedance Spectroscopy (EIS) through reduced charge transfer resistance. By comparing the functional and structural performance of mortars reinforced with multi- and few-layer GNPs, this work delivers a methodical approach from exfoliation state to application performance, and establishes a protocol that maximizes reinforcement efficiency, as demonstrated by the substantial enhancement in load bearing capacity, up to 69 % increase in modulus of elasticity, 43 % in flexural strength, 20 % in compressive strength, and 130 % in fracture energy.
{"title":"Graphene enriched concrete using ultrasonication assisted exfoliation","authors":"Moboluwaduro Akande , Jiří Němeček , Panagiotis Danoglidis , Maria Konsta-Gdoutos","doi":"10.1016/j.cemconcomp.2025.106457","DOIUrl":"10.1016/j.cemconcomp.2025.106457","url":null,"abstract":"<div><div>This study unveils a definitive energy threshold governing graphene nanoplatelet (GNP) exfoliation, revealing a direct relationship between ultrasonication energy, graphene nanoplatelet morphology, and the enhanced microstructural and electromechanical performance of cementitious nanocomposites. Comprehensive material analyses using Ultraviolet–Visible (UV–Vis) spectroscopy, Dynamic Light Scattering (DLS), Zeta Potential, Raman spectroscopy, Scanning Electron Microscopy (SEM) verified the high-quality dispersion and robust colloidal stability of the exfoliated graphene nanoplatelets (GNPs). Sub-optimal sonication results in insufficient exfoliation and poor dispersion, while excessive energy induces structural damage and colloidal destabilization. At the optimum energy level, GNP suspensions exhibit maximized exfoliation, colloidal stability, and a continuous conductive network, as confirmed by Electrochemical Impedance Spectroscopy (EIS) through reduced charge transfer resistance. By comparing the functional and structural performance of mortars reinforced with multi- and few-layer GNPs, this work delivers a methodical approach from exfoliation state to application performance, and establishes a protocol that maximizes reinforcement efficiency, as demonstrated by the substantial enhancement in load bearing capacity, up to 69 % increase in modulus of elasticity, 43 % in flexural strength, 20 % in compressive strength, and 130 % in fracture energy.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106457"},"PeriodicalIF":13.1,"publicationDate":"2025-12-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145844681","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-24DOI: 10.1016/j.cemconcomp.2025.106458
Wenkai Shen , Chunxiang Jiang , Zuquan Jin , Qiang Yuan , Youhong Ji , Rong Zeng , Youwu Wu , Lilin Lao , Caijun Shi
Pumping pressure loss is a key technical indicator in concrete pumping. In this study, a machine learning-based model was developed to predict pumping pressure from concrete mixture composition and operational parameters. A total of 410 full-scale coiled pipeline pumping tests were conducted, covering a wide range of flow rates (1.8–18.9 L/s), pumping distances (325–1044 m), and concrete strength grades (C30–C100). A hybrid modeling strategy combining unsupervised clustering and supervised learning was adopted. Specifically, density-based clustering was first employed to group the data by feature similarity, and the resulting cluster labels were incorporated into the supervised learning model as additional input features. Subsequently, Euclidean distance analysis, grid search, and five-fold cross-validation were used to optimize the hyperparameters of both the clustering and the Extremely Randomized Trees regression model. The developed model exhibited good prediction accuracy (R2 > 0.9). SHAP (SHapley Additive exPlanations) analysis was further applied to reveal the influence of individual mixture parameters on the predicted pumping pressure. Publicly available full-scale pumping data from the literature were used to evaluate the applicability of the model, and key factors influencing cross-project prediction accuracy were analyzed. Finally, a strategy for cross-project application of the pressure prediction model was proposed. This study highlights the potential of using mixture composition to predict concrete pumping pressure and provides insights for the optimized design of pumpable concrete and pumping operations.
{"title":"Can concrete pumping pressure be predicted from mixture composition? Insights from machine learning on full-scale pumping experiments","authors":"Wenkai Shen , Chunxiang Jiang , Zuquan Jin , Qiang Yuan , Youhong Ji , Rong Zeng , Youwu Wu , Lilin Lao , Caijun Shi","doi":"10.1016/j.cemconcomp.2025.106458","DOIUrl":"10.1016/j.cemconcomp.2025.106458","url":null,"abstract":"<div><div>Pumping pressure loss is a key technical indicator in concrete pumping. In this study, a machine learning-based model was developed to predict pumping pressure from concrete mixture composition and operational parameters. A total of 410 full-scale coiled pipeline pumping tests were conducted, covering a wide range of flow rates (1.8–18.9 L/s), pumping distances (325–1044 m), and concrete strength grades (C30–C100). A hybrid modeling strategy combining unsupervised clustering and supervised learning was adopted. Specifically, density-based clustering was first employed to group the data by feature similarity, and the resulting cluster labels were incorporated into the supervised learning model as additional input features. Subsequently, Euclidean distance analysis, grid search, and five-fold cross-validation were used to optimize the hyperparameters of both the clustering and the Extremely Randomized Trees regression model. The developed model exhibited good prediction accuracy (R<sup>2</sup> > 0.9). SHAP (SHapley Additive exPlanations) analysis was further applied to reveal the influence of individual mixture parameters on the predicted pumping pressure. Publicly available full-scale pumping data from the literature were used to evaluate the applicability of the model, and key factors influencing cross-project prediction accuracy were analyzed. Finally, a strategy for cross-project application of the pressure prediction model was proposed. This study highlights the potential of using mixture composition to predict concrete pumping pressure and provides insights for the optimized design of pumpable concrete and pumping operations.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106458"},"PeriodicalIF":13.1,"publicationDate":"2025-12-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145823222","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-22DOI: 10.1016/j.cemconcomp.2025.106453
Tao Yang , Yuwei Ma , Zongjin Li , Haoliang Huang , Bokai Liao , Hao Wang
Self-sensing concrete is crucial for the development of smart infrastructure due to its ability to monitor structural health by measuring changes in electrical resistivity. This study developed a novel alkali-activated material (AAM)-based self-sensing concrete by incorporating polyacrylamide (PAM)-modified carbon fibers (CFs), achieving enhanced conductivity and highly linear piezoresistive performance. The mechanisms underlying the PAM modification were systematically investigated. The results showed that PAM treatment significantly improved CF dispersion within the AAM matrix and promoted the formation of a stable CF–polymer interfacial structure through carboxylate–calcium/aluminum coordination. Single fiber pull-out tests confirmed that these interfacial crosslinking products increased the fiber–matrix bonding strength, which in turn stabilized the conductive pathways and facilitated more efficient electron transfer. With only 0.1 vol% PAM-modified CFs, the composite exhibited an ultralow bulk resistivity of 51.4 Ω cm and a highly linear strain–resistance response up to 1800 με, outperforming traditional cement-based self-sensing concretes at comparable or higher CF contents. These findings demonstrate that optimizing fiber–matrix interactions is critical for improving the electromechanical performance of self-sensing concretes. The PAM surface modification approach provides a cost-effective and operationally simple strategy for developing high-performance self-sensing concrete.
{"title":"Self-sensing concrete with enhanced linearity and conductivity prepared by alkali-activated materials and polyacrylamide-modified carbon fibers","authors":"Tao Yang , Yuwei Ma , Zongjin Li , Haoliang Huang , Bokai Liao , Hao Wang","doi":"10.1016/j.cemconcomp.2025.106453","DOIUrl":"10.1016/j.cemconcomp.2025.106453","url":null,"abstract":"<div><div>Self-sensing concrete is crucial for the development of smart infrastructure due to its ability to monitor structural health by measuring changes in electrical resistivity. This study developed a novel alkali-activated material (AAM)-based self-sensing concrete by incorporating polyacrylamide (PAM)-modified carbon fibers (CFs), achieving enhanced conductivity and highly linear piezoresistive performance. The mechanisms underlying the PAM modification were systematically investigated. The results showed that PAM treatment significantly improved CF dispersion within the AAM matrix and promoted the formation of a stable CF–polymer interfacial structure through carboxylate–calcium/aluminum coordination. Single fiber pull-out tests confirmed that these interfacial crosslinking products increased the fiber–matrix bonding strength, which in turn stabilized the conductive pathways and facilitated more efficient electron transfer. With only 0.1 vol% PAM-modified CFs, the composite exhibited an ultralow bulk resistivity of 51.4 Ω cm and a highly linear strain–resistance response up to 1800 με, outperforming traditional cement-based self-sensing concretes at comparable or higher CF contents. These findings demonstrate that optimizing fiber–matrix interactions is critical for improving the electromechanical performance of self-sensing concretes. The PAM surface modification approach provides a cost-effective and operationally simple strategy for developing high-performance self-sensing concrete.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106453"},"PeriodicalIF":13.1,"publicationDate":"2025-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145823253","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-21DOI: 10.1016/j.cemconcomp.2025.106455
Fuxing Hou, Di Shen, Hanyu Guo, Tian Yao, Aowei Ma, Jianyun Wang
The current challenge for bacteria-based self-healing is that biogenic-precipitates are mainly concentrated on the superficial part, while limited precipitates are in the deep part of the crack. This results in limited strength regain after crack sealing. To figure out the specific reasons, in-situ crack sealing process in the mortar specimens, with spores embedded at superficial layer (5 mm) and deep layer (25 mm), was investigated to disclose the key factors affecting the bio-precipitates distribution. Results showed the sealing depth of specimen with the spores embedded at 25 mm deep was significantly deeper (7.93 mm) than that embedded at 5 mm deep (4.67 mm). Spores in surface layer (pH 9–11.5) germinated first (in about 1 day) and consumed oxygen, resulting in a fast oxygen deficiency in the nearby region; thus the crack mouth was closed fast (42 days) but with a limited sealing depth. Differently, spores at deeper part (pH 12–12.5) germinated slower (in about 3 days) but precipitation could reach more deeper part, since the crack stay incompletely closed until 56-days, which facilitates oxygen diffusion. The results showed that pH distribution served as triggering factors, oxygen deficiency acted as an amplifying mechanism, and the uneven distribution of bio-deposition was the final result. This study clarified the mechanism of the physicochemical environment within the cracks, revealed the causal relationship between the pH-induced stratified spore germination, urease activity recovery and uneven deposition. The “spatial competition effect” between crack sealing width and crack sealing depth was revealed for the first time.
{"title":"In-situ monitoring bacteria-based crack sealing process in mortar","authors":"Fuxing Hou, Di Shen, Hanyu Guo, Tian Yao, Aowei Ma, Jianyun Wang","doi":"10.1016/j.cemconcomp.2025.106455","DOIUrl":"10.1016/j.cemconcomp.2025.106455","url":null,"abstract":"<div><div>The current challenge for bacteria-based self-healing is that biogenic-precipitates are mainly concentrated on the superficial part, while limited precipitates are in the deep part of the crack. This results in limited strength regain after crack sealing. To figure out the specific reasons, in-situ crack sealing process in the mortar specimens, with spores embedded at superficial layer (5 mm) and deep layer (25 mm), was investigated to disclose the key factors affecting the bio-precipitates distribution. Results showed the sealing depth of specimen with the spores embedded at 25 mm deep was significantly deeper (7.93 mm) than that embedded at 5 mm deep (4.67 mm). Spores in surface layer (pH 9–11.5) germinated first (in about 1 day) and consumed oxygen, resulting in a fast oxygen deficiency in the nearby region; thus the crack mouth was closed fast (42 days) but with a limited sealing depth. Differently, spores at deeper part (pH 12–12.5) germinated slower (in about 3 days) but precipitation could reach more deeper part, since the crack stay incompletely closed until 56-days, which facilitates oxygen diffusion. The results showed that pH distribution served as triggering factors, oxygen deficiency acted as an amplifying mechanism, and the uneven distribution of bio-deposition was the final result. This study clarified the mechanism of the physicochemical environment within the cracks, revealed the causal relationship between the pH-induced stratified spore germination, urease activity recovery and uneven deposition. The “spatial competition effect” between crack sealing width and crack sealing depth was revealed for the first time.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106455"},"PeriodicalIF":13.1,"publicationDate":"2025-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145801496","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}