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Fatigue strength of repair-welded headed studs 修复焊接带头螺栓的疲劳强度
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3078
Michael Volz

Welded connections of headed studs are highly stressed details in bridge structures in steel-concrete composite construction and are largely responsible for the functionality of the supporting structures. At the same time, this detail requires a lot of resources due to the high welding effort and therefore has a major influence on the economic success. An important criterion for the economic and ecological balance of the structure is the durability of the welded joint, which is quantified by the fatigue strength. The welding of headed studs for composite bridges is usually carried out using fully mechanised drawn arc stud welding in accordance with EN ISO 14555. Due to the process, stud welds that do not fulfil the standard requirements for flawless condition may occur in individual cases. The design rules for stud load-bearing capacity in accordance with EN 1994-2 are based on tests and only apply to connections produced using drawn arc stud welding. In the past, there were practicable and tacitly accepted solutions for repairing such sporadically occurring faulty welds, but these were never systematically investigated. Particularly against the background of fatigue loading, repair-welded stud connections are now to be systematically investigated in a project funded by the AIF. The article provides an overview of the execution of stud welded joints and presents the tests planned in the project in order to achieve a practicable recommendation for the repair welding of headed studs.

带头螺栓的焊接连接是钢-混凝土复合结构桥梁结构中受力较大的细节,在很大程度上决定了支撑结构的功能。同时,由于焊接工作量大,这一细节需要大量资源,因此对经济效益有重大影响。结构的经济和生态平衡的一个重要标准是焊接接头的耐久性,而耐久性是通过疲劳强度来量化的。复合材料桥梁的带头螺栓焊接通常采用符合 EN ISO 14555 标准的全机械化拉弧螺栓焊接。由于工艺的原因,在个别情况下可能会出现螺柱焊缝不符合无缺陷标准要求的情况。根据 EN 1994-2 制定的螺柱承重能力设计规则是以测试为基础的,仅适用于使用拉弧螺柱焊接生产的连接件。在过去,有一些切实可行且被默许的解决方案可用于修复此类零星出现的故障焊缝,但从未进行过系统的研究。特别是在疲劳载荷的背景下,由 AIF 资助的一个项目将对修复焊接螺柱连接进行系统研究。文章概述了螺柱焊接接头的执行情况,并介绍了项目中计划进行的测试,以便为带头螺柱的修复焊接提出切实可行的建议。
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引用次数: 0
Conversion of historical stone bridge to lifting bridge in the Hořín lock chamber 将历史悠久的石桥改建为霍林水闸闸室中的吊桥
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3075
Ing. Jan Blažek, Ing. Radek Navrátil

The paper describes design and construction process of the unique reconstruction of the historical stone bridge at the lower head of the listed Hořín lock chamber at the confluence of the Vltava and Elbe rivers near Mělník. The original stone arch bridge from 1905 at the outlet of the lock had to be carefully dismantled and rebuilt into a lifting bridge with a vertical lift of 5 m. The goal was to preserve bridges original listed and preserved appearance and enable larger ships to pass under it. The design of reconstruction consisted of proposal of new substructure, new hidden steel superstructure, new hydraulic and mechanical parts and electronical controling system. The original appearence of the stone cladding had to be preserved, so new hidden truss steel kernel was inserted to form the support for the original stone cladding and concrete coupling shell. The stroke of the bridge is controlled electronically by hydraulic cylinders and a system of guides and restraints. The reconstruction of this unique bridge had been carrefully performed under surveilance of National Heritage Office. The project recieved the Czech Construction of the Year 2022 award.

本文介绍了在梅尔尼克附近伏尔塔瓦河和易北河交汇处已列入名录的霍日因水闸闸室下首重建历史石桥的独特设计和施工过程。水闸出口处原有的 1905 年建造的石拱桥必须小心拆除,重建为一座垂直升降 5 米的升降桥。重建设计包括提出新的下部结构、新的隐藏式钢结构、新的液压和机械部件以及电子控制系统。石质覆层的原始外观必须保留,因此采用了新的隐藏式桁架钢结构,以形成对原始石质覆层和混凝土耦合外壳的支撑。桥梁的行程由液压缸以及导向和约束系统进行电子控制。这座独特桥梁的重建工作是在国家遗产办公室的监督下精心进行的。该项目获得了捷克 2022 年度建筑奖。
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引用次数: 0
Investigations On the Effective Width of Wide Flange Steel Girders 宽翼缘钢梁有效宽度研究
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3089
Encho Dulevski, Vasil Nikolov, Alexander Jiponov

Effective width, as presented in Eurocode 3 is analysed. Efforts have been made to distinguish between the behaviour of the various structural parts acting as wide flanges. Different mechanical models are adopted: for the bridge deck plate between girders, for the cantilever deck part, and for the bottom plate of box girders with the presumption to reflect more adequately their actual participation in the complex girder work at bending. Also, the interaction between girders in a superstructure at loading is simulated as far as possible in order to replace to some extent a sophisticated spatial analysis. The Eurocode 3 way of presenting the matter is preserved. The results obtained are compared with the corresponding Eurocode parts and an assessment on the reported differences is given. The goal is to supply the designers with extended understanding the effects arising from the shear lag phenomenon.

对 Eurocode 3 中提出的有效宽度进行了分析。我们努力区分作为宽翼缘的各种结构部件的行为。采用了不同的力学模型:梁间桥面板模型、悬臂桥面板模型和箱梁底板模型,以更充分地反映它们在复杂梁弯曲时的实际参与情况。此外,还尽可能模拟了上部结构中梁与梁之间在加载时的相互作用,以便在一定程度上取代复杂的空间分析。保留了 Eurocode 3 的表述方式。获得的结果与相应的欧洲规范部分进行了比较,并对报告的差异进行了评估。目的是让设计人员进一步了解剪力滞后现象产生的影响。
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引用次数: 0
Aerodynamic Performance-Based Design for Steel Bridges and Embodied Carbon Awareness 基于空气动力性能的钢桥设计和体现碳意识
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3086
Emanuele Mattiello, Guy L. Larose

Connecting infrastructures such as steel bridges are important for sustainable and economic development of society. Understanding the risks to these infrastructures associated with wind is crucial to ensure their resilience, particularly with the evident threat of climate change. The authors will discuss the benefits of early-stage consulting in delivering climate aware performance-based design for steel bridges.

A holistic approach comprising bridge monitoring, aerodynamic consultation coupled with wind tunnel testing and numerical simulations enables us to understand the structural response of bridges, from an aerodynamic perspective. By combining this knowledge with a local climate model, the bridge response to current and future expected wind conditions, can be predicted and assessed.

The outcomes of such an approach enable us to refine design wind loads optimizing material usage and ensuring safe and cost-effective construction processes, thereby reducing embodied carbon.

钢桥等连接性基础设施对社会的可持续发展和经济发展非常重要。了解风对这些基础设施造成的风险对于确保其恢复能力至关重要,尤其是在气候变化的明显威胁下。作者将讨论早期咨询在提供基于气候意识的钢桥性能设计方面的益处。"我们采用的整体方法包括桥梁监测、空气动力学咨询以及风洞试验和数值模拟,这使我们能够从空气动力学角度了解桥梁的结构响应。通过将这些知识与当地气候模型相结合,可以预测和评估桥梁在当前和未来预期风力条件下的反应。这种方法的结果使我们能够完善设计风荷载,优化材料使用,确保施工工艺安全且经济高效,从而减少体现碳。
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引用次数: 0
Comparison of Durability of Composite-Based Shear connectors 复合材料剪力连接件耐久性比较
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3074
Michala Weissová, Vincent Kvočák, Daniel Dubecký, Patrícia Vaňová

This research paper offers an in-depth comparative analysis focused on the long-term durability of shear connectors fabricated from composite materials within a composite and concrete beam structure, extending over a length of six meters. To carry out this evaluation, the experiment employs a four-point bending test designed to rigorously assess the performance and efficacy of two distinct types of tie straps utilized within the structure. The central element of this investigation, a composite beam integrated within a concrete deck, serves as the primary test specimen, providing a realistic and applicable context for the assessment. The overarching goal of this study is to meticulously examine and compare the resilience and resistance of these shear connectors when subjected to realistic, practical loading conditions. By doing so, the research aims to shed light on the critical performance characteristics of composite shear connectors, especially their role and effectiveness in enhancing the structural integrity and durability of composite and concrete beams in various structural applications. The outcomes of this study are expected to offer significant insights and contribute valuable knowledge to the field of structural engineering, particularly in understanding and improving the performance of composite shear connectors in structural frameworks.

本研究论文对复合材料制作的剪力连接件在复合材料和混凝土梁结构中的长期耐久性进行了深入的比较分析,该结构的长度为六米。为了进行评估,实验采用了四点弯曲测试,旨在严格评估结构中使用的两种不同类型拉杆的性能和功效。这项研究的核心要素是混凝土桥面内的复合梁,它是主要的测试样本,为评估提供了一个现实和适用的环境。这项研究的总体目标是仔细检查和比较这些剪力连接件在实际加载条件下的弹性和阻力。通过这样做,研究旨在阐明复合剪力连接件的关键性能特征,特别是它们在各种结构应用中增强复合梁和混凝土梁的结构完整性和耐久性方面的作用和有效性。这项研究的成果有望为结构工程领域提供重要见解和宝贵知识,特别是在理解和改善结构框架中复合剪力连接件的性能方面。
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引用次数: 0
Preliminary design of a viaduct on new Highspeed line RS2 VRT Jižní Morava 新高速线路 RS2 VRT Jižní Morava 高架桥的初步设计
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3061
Samuel Franko, Martin Hukel

The newly proposed high-speed rail in Czech Republic creates a set of new challenges for engineers in design overall. In this case, the most significant challenge was to design a viaduct over several obstacles due to the crossing of Special Area of Conservation (SAC), part of Natura 2000. This aims to limit impacts in short-term, during construction and more importantly in the long term. Construction of the viaduct will mitigate an impact to the natural surrounding area, whilst allowing immigration of its natural habitats. Nevertheless, the viaduct design and operational speeds will reach 320 km/h with possible raising to 350 km/h limit, with minimal impact within the area.

Initial length of the viaduct was over 1 300 m and the main requirement given by an infrastructure manager was to design a viaduct without railway expansion joints. Due to such a long distance, the viaduct had to be separated into several dilatation segments in order to avoid the use of rail expansion joint. The most susceptible parts of SAC were in proximity of the river Šatava and surrounding wetlands. This area created an obstacle, which had to be crossed by a long span avoiding the implementation of bridge piers. Poor geological conditions close to the watercourse had to be taken into consideration for design of pier foundation, therefore the span had to be shortened to a compromised length.

The final design of the viaduct consists of 16 segments, of which 14 are continuous segments and 4 are single spans. Overall, there are 29 spans over the length of the viaduct. Construction method of incremental launching had been chosen to reduce the short-term impact in the SAC.

捷克共和国新提议的高速铁路为工程师的整体设计带来了一系列新的挑战。在这种情况下,最重要的挑战是设计一座跨越数个障碍的高架桥,因为要穿越特别保护区(SAC),这是 "自然 2000"(Natura 2000)的一部分。这样做的目的是限制施工期间的短期影响,更重要的是限制长期影响。高架桥的建设将减轻对周围自然环境的影响,同时允许自然栖息地的移民。尽管如此,高架桥的设计和运营速度将达到 320 公里/小时,并有可能提高到 350 公里/小时,而对该地区的影响却微乎其微。高架桥最初的长度超过 1300 米,基础设施经理提出的主要要求是设计一座没有铁路伸缩缝的高架桥。由于距离如此之长,为了避免使用铁路伸缩缝,高架桥必须分成几个扩张段。萨塔瓦高架桥最易受影响的部分位于萨塔瓦河及周边湿地附近。这一区域造成了障碍,必须通过大跨度跨越,避免使用桥墩。在设计桥墩地基时,必须考虑到河道附近不良的地质条件,因此必须缩短跨度。高架桥全长共有 29 跨。为了减少对南部非洲发展区的短期影响,我们选择了逐步下水的施工方法。
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引用次数: 0
Development of a lamella-model to evaluate stresses caused by hot asphalt installation 开发用于评估热沥青安装应力的薄片模型
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3064
Damian Händeler, Achim Geßler, Kevin Wolters, Markus Feldmann

On road-bridges hot asphalt is installed to provide a level and waterproof surface. That wearing surface, however, needs occasional renewal. On a number of steel highway-bridges it has been observed that after such asphalt-renewal fatigue-cracks have increasingly occurred at the welds of orthotropic bridge-decks. The German Federal Highway Research Institute has assigned a research project to RWTH Aachen University to evaluate the response of steel-bridges to time- and location-dependent, nonlinear temperature profiles. Since FEM-software with the needed level of detailing could not provide solutions for long large-span bridges, a software-based lamella-model was developed. This model enables the partition of the bridge into rectangular beam-lamella, precisely considers the nonlinear temperature and calculates the inner forces and displacements along the bridge. This paper presents the theoretical background of the lamella-program as well as results calculated exemplary for a 742m-long German highway-bridge including validation with in situ temperature and strain measurements during asphalting.

在公路桥梁上安装热沥青是为了提供一个平整和防水的表面。然而,这种耐磨表面需要不时更新。在一些钢制公路桥梁上,人们发现,经过这种沥青更新后,正交桥面的焊缝处出现了越来越多的疲劳裂纹。德国联邦公路研究所向亚琛工业大学分配了一个研究项目,以评估钢桥对随时间和地点变化的非线性温度曲线的响应。由于具有所需详细程度的有限元软件无法为大跨度桥梁提供解决方案,因此开发了一种基于软件的薄片模型。该模型可将桥梁划分为矩形梁-薄片,精确考虑非线性温度,并计算桥梁沿线的内力和位移。本文介绍了薄片程序的理论背景,以及为一座 742 米长的德国高速公路桥梁计算的示例结果,包括在铺设沥青过程中通过现场温度和应变测量进行的验证。
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引用次数: 0
OA14 - BOWSTRING OF THE NEW RAILWAY LINE LUXEMBOURG-BETTEMBOURG – CONSTRUCTION AND SPECIAL DESIGN CHALLENGES FOR HANGERS OA14 - 卢森堡-贝敦堡新铁路线的弓弦 - 施工和吊架的特殊设计挑战
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3056
Patrick NOSBUSCH, Ettore SCIAN, Andrea DE CILLIA

The new railway line connecting Luxembourg and Bettembourg crosses the A3 highway at a steep angle (19.5°) with the bridge called OA14.

The designed bridge is a bowstring structure with a single span of 186.85 meters. The bridge deck consists of two lateral metal box girders acting as a chord. The deck is a transversal filler beam, with spherical voids and lightweight concrete to reduce the structure's weight.

The bridge features two inward-inclined arches at 9°, which are doubled and serve as trusses. This significantly increases the stiffness of the arch whilst keeping the silhouette elegant. The deck follows the curved track alignment, the arches remain straight. Two times 12 hangers connect the arches to the girders, they are made of CHS profiles of S450H quality. This article gives an overview of the structure and its construction. It then gives a more detailed insight in the design of the hangers, especially the hanger-girder connections.

连接卢森堡和贝敦堡的新铁路线以陡峭的角度(19.5°)穿过 A3 高速公路,桥梁名为 OA14。桥面由两根横向金属箱梁组成,作为弦杆。桥面为横向填充梁,采用球形空隙和轻质混凝土,以减轻结构重量。该桥的两个内倾拱呈 9°,双层作为桁架。这大大增加了拱的刚度,同时保持了优雅的轮廓。桥面沿着弯曲的轨道排列,拱门则保持直线。两根共 12 根的吊架将拱门与大梁连接起来,吊架由 S450H 质量的 CHS 型材制成。本文概述了该结构及其构造。然后详细介绍了支吊架的设计,尤其是支吊架与大梁的连接。
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引用次数: 0
Design and assembly of a new extradosed bridge in Nuremberg 纽伦堡新引渡桥的设计与组装
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3058
Thomas Klähne, Mike Owusu-Yeboah, Matthias Weißbach

A ramp structure with a length of 588 m was planned in the area of the Nuremberg East interchange between the A9 and A6 highways. The bridge structure is an extradosed bridge, which represents an unusual technical and design solution for a ramp structure in Germany for reasons of maintaining traffic. The structure is preassembled in incremental sections, fitted with the cables and incrementally lengthwise inserted. In addition to the design and assembly, the article also reports on structural design aspects.

在 A9 和 A6 高速公路之间的纽伦堡东交汇处,规划了一个长 588 米的匝道结构。该桥梁结构是一座分离式桥梁,在德国,出于维护交通的考虑,这是一种不同寻常的匝道结构技术和设计方案。该结构是分段预组装的,安装了电缆并按长度方向逐步插入。除了设计和组装,文章还报告了结构设计方面的问题。
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引用次数: 0
Experimental and theoretical evaluation of axial forces in short steel ropes 短钢绳轴向力的实验和理论评估
Pub Date : 2024-09-11 DOI: 10.1002/cepa.3066
Rudolf Ároch, Michal Kováč, Michal Venglár, Tomáš Klas

Assessing rope force in bridge structural health monitoring, particularly for shorter lengths, poses challenges. The vibration method, commonly utilized for taut strings, yields inaccurate results for short ropes due to neglecting bending stiffness. To address this, the differential equation of lateral vibration of a prismatic beam possessing bending stiffness EI, evenly distributed mass m under the tension force N is solved approximately and numerically using FEM for greater accuracy. Nonlinear fitting via the Gauss-Newton aids in refining results. Laboratory experiments, varying axial forces and rope characteristics, validated these methods, offering recommendations for improved accuracy.

在桥梁结构健康监测中评估绳索力,尤其是较短的绳索力,是一项挑战。振动法通常用于绷紧的绳索,但由于忽略了弯曲刚度,对于短绳索而言结果并不准确。为了解决这个问题,我们使用有限元对具有弯曲刚度 EI、均匀分布质量 m 的棱柱梁在拉力 N 作用下的横向振动微分方程进行了近似和数值求解,以获得更高的精度。高斯-牛顿非线性拟合有助于完善结果。不同轴向力和绳索特性的实验室实验验证了这些方法,并提出了提高精确度的建议。
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引用次数: 0
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