Deep underground energy storage is a crucial approach to ensure energy security. In response to the challenge posed by insoluble thick interlayers within the rock salt in Yulin, Shanxi Province, China, this study proposes constructing double-layer strategic petroleum reserve (SPR) caverns in ultra-deep salt strata with thick interlayers. To assess the feasibility of this method, a geomechanical model is developed. Eighteen calculation cases are designed, considering wellhead pressure, cavern long-axis length, and pillar width. Simulation results indicate that thick interlayers significantly limit cavern deformation, enhancing pillar stability. Based on four evaluation indicators of volume shrinkage (VS), displacement, safety factor (SF), and plastic zone volume ratio, it is recommended that the wellhead pressure for ultra-deep SPR salt caverns in Yulin should not be lower than 9 MPa, with the cavern length not exceeding 350 m. Compared to utilizing only a single salt layer, utilizing two adjacent salt layers to construct double-layer SPR caverns can reduce the long-axis pillar width to 0.3L (L is the long-axis length) and the short-axis pillar width to 1.5S (S is the short-axis length), thus improving the utilization rate of salt mine resources by at least 1/4. Double-layer SPR caverns in ultra-deep salt strata with thick interlayers utilize the advantages of thick interlayers and enhance the utilization of salt mine resources, providing substantial guidance for the large-scale developments of energy storage salt caverns.
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