首页 > 最新文献

CIS Iron and Steel Review最新文献

英文 中文
Use of metallurgical scale in the processes of engineering protection of the environment 冶金规模在环境工程保护过程中的应用
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.15
E. Kuzin, N. Kruchinina
{"title":"Use of metallurgical scale in the processes of engineering protection of the environment","authors":"E. Kuzin, N. Kruchinina","doi":"10.17580/cisisr.2022.02.15","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.15","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43577329","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of rolling procedures for pipes of K55 strength class at the laboratorial mill K55强度级管材实验室轧制工艺的开发
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.09
R. R. Adigamov, K. A. Baraboshkin, P. A. Mishnev, A. Karlina
{"title":"Development of rolling procedures for pipes of K55 strength class at the laboratorial mill","authors":"R. R. Adigamov, K. A. Baraboshkin, P. A. Mishnev, A. Karlina","doi":"10.17580/cisisr.2022.02.09","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.09","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49660899","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The model of austenite structure state taking into account fluctuations of magnetic nature 考虑磁性波动的奥氏体组织状态模型
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.11
Yuri V. Dolgachev, V. N. Pustovoit
{"title":"The model of austenite structure state taking into account fluctuations of magnetic nature","authors":"Yuri V. Dolgachev, V. N. Pustovoit","doi":"10.17580/cisisr.2022.02.11","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.11","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49428260","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of spring action of a non-rigid body stamped from 30KhGSA steel sheet on the accuracy of machining 30KhGSA钢板冲压非刚体弹簧作用对加工精度的影响
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.14
E. Danilenko, A. Malikov, A. Yamnikov
{"title":"Effects of spring action of a non-rigid body stamped from 30KhGSA steel sheet on the accuracy of machining","authors":"E. Danilenko, A. Malikov, A. Yamnikov","doi":"10.17580/cisisr.2022.02.14","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.14","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42383202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of the conditions of internal heat exchange on the process of thermal decomposition of carbonates in iron ore raw materials 内热交换条件对铁矿石原料中碳酸盐热分解过程的影响
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.01
V. Bobkov, M. Dli, Y. Rubin
This work considers influence of heating rate of iron ore raw materials on chemical and metallurgical processes of thermal dissociation of carbonates, which occur during its high-temperature roasting. The research was conducted for the temperature ranges of the existing roasting and sintering machines, taking into account macro-kinetics of calcination processes. Substantial influence of heating rate of iron ore samples on kinetics of thermal decomposition of carbonates was revealed. The cause of the effect of internal heat exchange conditions in reacting iron ore sample on macro-kinetics of dissociation reaction for carbonates was substantiated scientifically. Influence of non-isothermal properties on precision of thermal analytical investigations, which were conducted using the methods of non-isothermal kinetics with different heating rates of iron ore samples, was studied. The authors suggested the mathematical model, which allows to take into account wide range of variations of the parameters in kinetic equations and volumetric thermal and chemical-metallurgical dissociation processes for carbonates. A series of calculating experiments, aimed on reveal of the relationship between heating rate of iron ore samples and evolution of concentration fields, transformation rates and temperature gradients, was carried out using the suggested model. The obtained results can be used for development of the optimal operating conditions for sintering and roasting machines, which propose optimization of heat treatment processes for iron ore preparation, owing to intensification of heat and mass exchange processes during high-temperature roasting. These conditions are considered as optimal from the point of view of power-and resource efficiency. Forming of the above-mentioned conditions allows to decrease fuel and power expenses for thermal preparation of raw materials at metallurgical production facilities, as well as to lower total economical production charges due to use of thermal decomposition of carbonates
本文研究了铁矿石原料升温速率对碳酸盐在高温焙烧过程中发生的化学和冶金热解过程的影响。在考虑煅烧过程宏观动力学的情况下,对现有的焙烧和烧结机的温度范围进行了研究。铁矿样升温速率对碳酸盐热分解动力学有实质性影响。科学地证实了铁矿石试样内部换热条件对碳酸盐解离反应宏观动力学影响的原因。采用不同升温速率的非等温动力学方法对铁矿样品进行了热分析研究,研究了非等温性质对分析精度的影响。作者提出了一种数学模型,该模型可以考虑碳酸盐的动力学方程和体积热解离过程以及化学-冶金解离过程中参数的广泛变化。利用该模型进行了一系列计算实验,揭示了铁矿样升温速率与浓度场演化、相变速率和温度梯度之间的关系。所得结果可用于开发烧结和焙烧机的最佳操作条件,从而优化铁矿石制备的热处理工艺,因为高温焙烧过程中热量和质量交换过程加剧。从功率和资源效率的角度来看,这些条件被认为是最优的。上述条件的形成可以减少冶金生产设施中用于原料热制备的燃料和电力费用,也可以降低由于使用碳酸盐热分解而产生的总经济生产费用
{"title":"Influence of the conditions of internal heat exchange on the process of thermal decomposition of carbonates in iron ore raw materials","authors":"V. Bobkov, M. Dli, Y. Rubin","doi":"10.17580/cisisr.2022.02.01","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.01","url":null,"abstract":"This work considers influence of heating rate of iron ore raw materials on chemical and metallurgical processes of thermal dissociation of carbonates, which occur during its high-temperature roasting. The research was conducted for the temperature ranges of the existing roasting and sintering machines, taking into account macro-kinetics of calcination processes. Substantial influence of heating rate of iron ore samples on kinetics of thermal decomposition of carbonates was revealed. The cause of the effect of internal heat exchange conditions in reacting iron ore sample on macro-kinetics of dissociation reaction for carbonates was substantiated scientifically. Influence of non-isothermal properties on precision of thermal analytical investigations, which were conducted using the methods of non-isothermal kinetics with different heating rates of iron ore samples, was studied. The authors suggested the mathematical model, which allows to take into account wide range of variations of the parameters in kinetic equations and volumetric thermal and chemical-metallurgical dissociation processes for carbonates. A series of calculating experiments, aimed on reveal of the relationship between heating rate of iron ore samples and evolution of concentration fields, transformation rates and temperature gradients, was carried out using the suggested model. The obtained results can be used for development of the optimal operating conditions for sintering and roasting machines, which propose optimization of heat treatment processes for iron ore preparation, owing to intensification of heat and mass exchange processes during high-temperature roasting. These conditions are considered as optimal from the point of view of power-and resource efficiency. Forming of the above-mentioned conditions allows to decrease fuel and power expenses for thermal preparation of raw materials at metallurgical production facilities, as well as to lower total economical production charges due to use of thermal decomposition of carbonates","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44248436","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Study of impact strength of C-Mn-Si composition metal after wire-arc additive manufacturing (WAAM) 线弧增材制造(WAAM)后C-Mn-Si复合金属的冲击强度研究
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-22 DOI: 10.17580/cisisr.2022.02.10
A. E. Balanovskiy, N. A. Astafyeva, V. V. Kondratyev, Yu. I. Karlina
{"title":"Study of impact strength of C-Mn-Si composition metal after wire-arc additive manufacturing (WAAM)","authors":"A. E. Balanovskiy, N. A. Astafyeva, V. V. Kondratyev, Yu. I. Karlina","doi":"10.17580/cisisr.2022.02.10","DOIUrl":"https://doi.org/10.17580/cisisr.2022.02.10","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41998142","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Minimization of dies volume using uniform distribution of hollows in the conditions of multi-cycle fatigue dependence on temperature 在依赖于温度的多周疲劳条件下,使用均匀分布的凹部来最小化模具体积
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-06-30 DOI: 10.17580/cisisr.2022.01.07
I. Andrianov
The research is devoted to development of a model of dies of optimized shape used in the field of metal forming. Use of solid-cast metal dies at the present stage of production requires large material resources, which makes it actual to develop dies models with minimal volume of material due to effective distribution of hollows in correspondence with the required strength resource. The dies mainly experience compressive non-uniform loading in the conditions of drawing and forming, which can lead to the accumulation of damages and lowering of its strength resource in the conditions of long-term operation of a die at high temperatures; therefore, the optimized area is represented in this work by alternating rod elements and hollows. The paper considers the problem of optimizing the volume of a metal die, presents a model for minimizing the die volume with restrictions on multi-cycle fatigue at various temperature conditions. The dependence between the volume of the optimized area and the number of loading cycles is obtained, taking into account the non-uniform loading of the die for axisymmetric forming. The main approach to reducing the die volume due to distribution of hollows was concluded in increase the stress state of the rod elements experiencing compressive stress to the limit values in accordance with the restriction on multi-cycle fatigue. The number of elements providing the required die stress state is calculated for different temperature conditions and preset geometrical parameters of the rod elements. When calculating the configuration of the optimized die area for axisymmetric forming, experimental curves of dependence between stress state and number of cycles for 12Kh1MF1 steel were considered at the constant temperature. The variants of the material distribution in the internal die area at preset temperatures are presented. Reduction of the optimized die volume was compared with a solid cast die. The con-structed mathematical model and the results of calculation of the optimized die volume will significantly reduce the material costs for production of metal forming dies and can be used for further development of the methods for topological optimization of stamping tools, taking into account the features and duration of power and thermal loading.
研究了一种用于金属成形领域的优化形状模具模型的开发。在目前的生产阶段,使用固体铸造金属模具需要大量的材料资源,这使得用最小的材料体积开发模具模型成为现实,因为与所需的强度资源相对应的空心有效分布。模具在拉伸和成形过程中主要承受压缩非均匀载荷,在高温下长期使用会导致模具损伤的积累和强度资源的降低;因此,在本作品中,优化面积由杆单元和空心单元交替表示。本文考虑了金属模具体积优化问题,提出了一种考虑不同温度条件下多周疲劳约束的模具体积最小化模型。考虑轴对称成形模具的非均匀加载,得到了优化面积的体积与加载次数的关系。根据多周疲劳的限制条件,将承受压应力的杆件的应力状态提高到极限状态,是减小凹模体积的主要途径。在不同的温度条件和预设的杆件几何参数下,计算提供所需模具应力状态的元件数量。在计算轴对称成形优化模区构型时,考虑了12Kh1MF1钢在恒温条件下应力状态与循环次数关系的实验曲线。给出了在预设温度下内模区材料分布的变化规律。并将优化后的模具体积与实心铸造模具进行了比较。所建立的数学模型和优化模具体积的计算结果将显著降低金属成形模具的材料成本,并可用于进一步开发考虑功率和热载荷特征和持续时间的冲压工具拓扑优化方法。
{"title":"Minimization of dies volume using uniform distribution of hollows in the conditions of multi-cycle fatigue dependence on temperature","authors":"I. Andrianov","doi":"10.17580/cisisr.2022.01.07","DOIUrl":"https://doi.org/10.17580/cisisr.2022.01.07","url":null,"abstract":"The research is devoted to development of a model of dies of optimized shape used in the field of metal forming. Use of solid-cast metal dies at the present stage of production requires large material resources, which makes it actual to develop dies models with minimal volume of material due to effective distribution of hollows in correspondence with the required strength resource. The dies mainly experience compressive non-uniform loading in the conditions of drawing and forming, which can lead to the accumulation of damages and lowering of its strength resource in the conditions of long-term operation of a die at high temperatures; therefore, the optimized area is represented in this work by alternating rod elements and hollows. The paper considers the problem of optimizing the volume of a metal die, presents a model for minimizing the die volume with restrictions on multi-cycle fatigue at various temperature conditions. The dependence between the volume of the optimized area and the number of loading cycles is obtained, taking into account the non-uniform loading of the die for axisymmetric forming. The main approach to reducing the die volume due to distribution of hollows was concluded in increase the stress state of the rod elements experiencing compressive stress to the limit values in accordance with the restriction on multi-cycle fatigue. The number of elements providing the required die stress state is calculated for different temperature conditions and preset geometrical parameters of the rod elements. When calculating the configuration of the optimized die area for axisymmetric forming, experimental curves of dependence between stress state and number of cycles for 12Kh1MF1 steel were considered at the constant temperature. The variants of the material distribution in the internal die area at preset temperatures are presented. Reduction of the optimized die volume was compared with a solid cast die. The con-structed mathematical model and the results of calculation of the optimized die volume will significantly reduce the material costs for production of metal forming dies and can be used for further development of the methods for topological optimization of stamping tools, taking into account the features and duration of power and thermal loading.","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42900406","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Comprehensive index of compound blast furnace smelting 复合高炉冶炼综合指标
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-06-30 DOI: 10.17580/cisisr.2022.01.02
P. Chernousov, A. E. Karpalev, A. Kramar, V. O. Podusovskiy
An actual direction in the development of blast-furnace smelting technology is the implementation of stable operating modes of blast furnaces in terms of the parameters of the used charge materials and hot combined blast. For this purpose, complex indicators characterizing the thermal and reduction modes of blast furnace smelting, and integral indicators of iron ore raw materials (IORM) quality are being studied. The object of the study is the blast furnace process under the conditions of PJSC NLMK. The database of the main indicators of the operation of blast furnaces No. 4, 6 and 7 for the period 2013–2018 was analyzed. The furnaces operate under raw material conditions, with similar combined blast parameters and coke consumption. When the consumption of natural gas, pulverized coal and process oxygen changes, the values of the degree of compensation (the ratio of the consumption of reducing additives to the consumption of process oxygen) are in the range of 0.9–1.1. This provides a constant level of hearth heating, stability of the gas-dynamic mode of melting and coke consumption. At the same time, the different level of development of the processes of indirect (Ri) and direct (rd) reduction in blast furnaces No. 4, 6 and 7 makes it possible to perform correct studies of the features of blast furnace smelting in a wide range of Ri and rd values. It has been established that under the conditions of stable operation of blast furnaces on raw materials from sinter and pellets using combined blast, the type of dependence of the sulfur and silicon content in pig iron on the values of the integrated iron ore raw materials quality index is determined by degree development level of direct reduction processes rd. It has been established that the mode of blast furnace smelting with natural gas, pulverized coal and process oxygen, characterized by the level of rd values less than 20–25 %, is distinguished by the presence of a pronounced extreme dependence of coke consumption and productivity on the parameters of the combined blast.
高炉冶炼技术发展的一个实际方向是在所用炉料和热组合风的参数方面实现高炉的稳定运行模式。为此,正在研究表征高炉冶炼热模式和还原模式的复杂指标,以及铁矿石原料质量的综合指标。研究对象是PJSC NLMK条件下的高炉工艺。分析了2013-2018年4号、6号和7号高炉运行的主要指标数据库。熔炉在原料条件下运行,具有相似的综合鼓风参数和焦炭消耗量。当天然气、煤粉和工艺氧气的消耗量发生变化时,补偿度(还原添加剂的消耗量与工艺氧气消耗量的比值)的值在0.9–1.1之间。这提供了恒定水平的炉膛加热、熔化的气体动力学模式的稳定性和焦炭消耗。同时,4号、6号和7号高炉的间接(Ri)还原和直接(rd)还原工艺的不同发展水平,使得在Ri和rd值的大范围内对高炉冶炼的特征进行正确的研究成为可能。研究表明,在高炉以烧结矿和球团矿为原料,采用联合鼓风稳定运行的条件下,直接还原工艺的发展程度决定了生铁中硫和硅含量对综合铁矿石原料质量指标值的依赖程度。已经确定,天然气、煤粉和工艺氧气的高炉冶炼模式,其特征是rd值水平低于20-25%,其特点是焦炭消耗量和生产率明显极度依赖于组合鼓风的参数。
{"title":"Comprehensive index of compound blast furnace smelting","authors":"P. Chernousov, A. E. Karpalev, A. Kramar, V. O. Podusovskiy","doi":"10.17580/cisisr.2022.01.02","DOIUrl":"https://doi.org/10.17580/cisisr.2022.01.02","url":null,"abstract":"An actual direction in the development of blast-furnace smelting technology is the implementation of stable operating modes of blast furnaces in terms of the parameters of the used charge materials and hot combined blast. For this purpose, complex indicators characterizing the thermal and reduction modes of blast furnace smelting, and integral indicators of iron ore raw materials (IORM) quality are being studied. The object of the study is the blast furnace process under the conditions of PJSC NLMK. The database of the main indicators of the operation of blast furnaces No. 4, 6 and 7 for the period 2013–2018 was analyzed. The furnaces operate under raw material conditions, with similar combined blast parameters and coke consumption. When the consumption of natural gas, pulverized coal and process oxygen changes, the values of the degree of compensation (the ratio of the consumption of reducing additives to the consumption of process oxygen) are in the range of 0.9–1.1. This provides a constant level of hearth heating, stability of the gas-dynamic mode of melting and coke consumption. At the same time, the different level of development of the processes of indirect (Ri) and direct (rd) reduction in blast furnaces No. 4, 6 and 7 makes it possible to perform correct studies of the features of blast furnace smelting in a wide range of Ri and rd values. It has been established that under the conditions of stable operation of blast furnaces on raw materials from sinter and pellets using combined blast, the type of dependence of the sulfur and silicon content in pig iron on the values of the integrated iron ore raw materials quality index is determined by degree development level of direct reduction processes rd. It has been established that the mode of blast furnace smelting with natural gas, pulverized coal and process oxygen, characterized by the level of rd values less than 20–25 %, is distinguished by the presence of a pronounced extreme dependence of coke consumption and productivity on the parameters of the combined blast.","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44266716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
On calculation of stress-strain state of steel closed ropes in extension and twisting. Part 2. Influence of torsion on the stress-strain state of closed rope 钢闭绳拉伸和扭转时应力-应变状态的计算。第2部分。扭转对闭合绳索应力-应变状态的影响
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-06-30 DOI: 10.17580/cisisr.2022.01.08
V. Danenko, L. Gurevich
Comparative analysis of the results of determination of stress-strain state in a closed lifting rope during extension and twisting was conducted via analytical calculation according to the linear static equations and computer-aided finite element modeling. Computer modeling allows to establish the features of variation of internal axial forces and torques in the layers that are laid with different directions. It makes possible to predict workability of a closed lifting rope during operation. The most intensive redistribution of internal forces and torques in the internal and subsurface layers during rope turns under the effect of external torque was found out in comparison with extension. Decrease of the torque and axial force values to zero in the deposited external layer during its untwisting testifies about switching this layer off the operation and possibility of rope lamination in the case of external pressure absence. Internal compression of subsurface layer from the side of external rope layer, in its turn, decreases possibility of stability loss (opening) of this layer during its twisting. Deviation from the common rule for variation features of relative elongation (cid:15) during joint extension and twisting was shown during modeling. So, external untwisting torque tries to extend the rope (increase of (cid:15) ), while twisting torque tries to compress it (decrease of (cid:15) ), what is connected with influence of gap values between the rope elements (wires and layers) on distribution of the contact stresses between them during twisting.
根据线性静力方程和计算机辅助有限元模型,通过解析计算,对闭式提升绳拉伸和扭转过程中应力-应变状态的确定结果进行了对比分析。计算机建模可以建立不同方向铺设层的内部轴向力和扭矩的变化特征。这使得在运行过程中预测封闭式提升绳的可操作性成为可能。结果表明,在外力作用下,绳匝过程中内力和力矩在内层和次表层的分布最为密集。在解扭过程中,沉积的外层的扭矩和轴向力值降至零,证明在没有外部压力的情况下,关闭该层的操作和叠绳的可能性。外绳层侧对亚表层的内压缩,反过来又降低了外绳层在扭转过程中失稳(开度)的可能性。在建模过程中,与关节伸扭过程中相对伸长率变化特征的一般规律(cid:15)存在偏差。因此,外解扭力矩试图将绳伸长(增大(cid:15)),而加扭力矩试图将绳压缩(减小(cid:15)),这与绳单元(丝层)之间的间隙值对绳单元在加扭过程中接触应力分布的影响有关。
{"title":"On calculation of stress-strain state of steel closed ropes in extension and twisting. Part 2. Influence of torsion on the stress-strain state of closed rope","authors":"V. Danenko, L. Gurevich","doi":"10.17580/cisisr.2022.01.08","DOIUrl":"https://doi.org/10.17580/cisisr.2022.01.08","url":null,"abstract":"Comparative analysis of the results of determination of stress-strain state in a closed lifting rope during extension and twisting was conducted via analytical calculation according to the linear static equations and computer-aided finite element modeling. Computer modeling allows to establish the features of variation of internal axial forces and torques in the layers that are laid with different directions. It makes possible to predict workability of a closed lifting rope during operation. The most intensive redistribution of internal forces and torques in the internal and subsurface layers during rope turns under the effect of external torque was found out in comparison with extension. Decrease of the torque and axial force values to zero in the deposited external layer during its untwisting testifies about switching this layer off the operation and possibility of rope lamination in the case of external pressure absence. Internal compression of subsurface layer from the side of external rope layer, in its turn, decreases possibility of stability loss (opening) of this layer during its twisting. Deviation from the common rule for variation features of relative elongation (cid:15) during joint extension and twisting was shown during modeling. So, external untwisting torque tries to extend the rope (increase of (cid:15) ), while twisting torque tries to compress it (decrease of (cid:15) ), what is connected with influence of gap values between the rope elements (wires and layers) on distribution of the contact stresses between them during twisting.","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46827615","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Diagram of the phase composition of the Fe - Si - Al system and its isothermal sections 铁-硅-铝体系的相组成图及其等温截面
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-06-30 DOI: 10.17580/cisisr.2022.01.14
A. Akberdin, A. S. Kim, A. S. Orlov, R. B. Sultangaziev
The diagram of the phase composition of the Fe – Si – Al system and its isothermal sections within the temperature range of 300-3000 K are plotted. Thermodynamic data of Fe 3 Si, Fe 2 Si, Fe 5 Si 3 , FeSi, FeSi 2 silicides, FeAl, FeAl 2 , FeAl 3 , Fe 2 Al 5 aluminides and Al 2 Fe 2 Si, Al 3 FeSi, Al 2 FeSi, Al 11 Fe 3 Si 6 , Al 14 Fe 3 Si 3 ternary compounds are used. The diagram consists of 20 elementary triangles of coexisting phases, the number of which decreases to 6 at the temperature 1900 K and more. At the temperatures above 2900 K, the equilibrium of the condensed phases is disturbed due to the transition of such metal components of the low-melting aluminum corner of the diagram as Al, Al 2 , Fe, Si and Si 2 , leading to losses of valuable elements, to the gas phase. Crystallization fields are assessed by calculating the squares of elementary triangles, as well as the prevalence of each compound in the phase space by taking into account its participation in the construction of adjacent triangles. Using our own method, the mathematical model of the diagram was created in the form of equations for dependence of the amount of the formed phase on the chemical composition of examined metal. The computer program was developed based on the established equations. The examples of calculation of the phase composition of two grades of ferrosilicon FeSi65 and FeSi75, which are the most common in metallurgy, as well as two grades of ferrosilicoaluminum FeSi45Al15 and FeSi55Al20 are presented. Correspondence of the calculated and instrumentally found phase composition of the industrial metal has been revealed. Presence of mathematical models makes it possible to accelerate selection of the metal with the required composition and from the set of planned for smelting.
绘制了Fe–Si–Al体系的相组成图及其在300-3000 K温度范围内的等温截面。使用了Fe3Si、Fe2Si、Fe5Si3、FeSi、FeSi2硅化物、FeAl、FeAl2、FeAl3、Fe2Al5铝化物和Al2Fe2-Si、Al3FeSi、Al2FeSi、Al11Fe3Si6、Al14Fe3Si3三元化合物的热力学数据。该图由共存相的20个基本三角形组成,在1900K及以上的温度下,其数量减少到6个。在2900K以上的温度下,由于图中低熔点铝角的Al、Al2、Fe、Si和Si2等金属组分向气相的转变,导致有价值元素的损失,冷凝相的平衡受到干扰。结晶场是通过计算基本三角形的平方来评估的,以及通过考虑其参与相邻三角形的构建来评估相空间中每种化合物的普遍性。使用我们自己的方法,以方程的形式创建了该图的数学模型,该方程用于所形成相的量与所检查金属的化学成分的相关性。计算机程序是根据建立的方程式开发的。介绍了冶金中最常见的两种牌号的硅铁合金FeSi65和FeSi75,以及两种牌号硅铝合金FeSi45Al15和FeSi55Al20的相组成计算实例。揭示了工业金属的计算相组成和仪器发现的相组成的对应关系。数学模型的存在使得有可能加速选择具有所需成分的金属,并从计划熔炼的金属中选择。
{"title":"Diagram of the phase composition of the Fe - Si - Al system and its isothermal sections","authors":"A. Akberdin, A. S. Kim, A. S. Orlov, R. B. Sultangaziev","doi":"10.17580/cisisr.2022.01.14","DOIUrl":"https://doi.org/10.17580/cisisr.2022.01.14","url":null,"abstract":"The diagram of the phase composition of the Fe – Si – Al system and its isothermal sections within the temperature range of 300-3000 K are plotted. Thermodynamic data of Fe 3 Si, Fe 2 Si, Fe 5 Si 3 , FeSi, FeSi 2 silicides, FeAl, FeAl 2 , FeAl 3 , Fe 2 Al 5 aluminides and Al 2 Fe 2 Si, Al 3 FeSi, Al 2 FeSi, Al 11 Fe 3 Si 6 , Al 14 Fe 3 Si 3 ternary compounds are used. The diagram consists of 20 elementary triangles of coexisting phases, the number of which decreases to 6 at the temperature 1900 K and more. At the temperatures above 2900 K, the equilibrium of the condensed phases is disturbed due to the transition of such metal components of the low-melting aluminum corner of the diagram as Al, Al 2 , Fe, Si and Si 2 , leading to losses of valuable elements, to the gas phase. Crystallization fields are assessed by calculating the squares of elementary triangles, as well as the prevalence of each compound in the phase space by taking into account its participation in the construction of adjacent triangles. Using our own method, the mathematical model of the diagram was created in the form of equations for dependence of the amount of the formed phase on the chemical composition of examined metal. The computer program was developed based on the established equations. The examples of calculation of the phase composition of two grades of ferrosilicon FeSi65 and FeSi75, which are the most common in metallurgy, as well as two grades of ferrosilicoaluminum FeSi45Al15 and FeSi55Al20 are presented. Correspondence of the calculated and instrumentally found phase composition of the industrial metal has been revealed. Presence of mathematical models makes it possible to accelerate selection of the metal with the required composition and from the set of planned for smelting.","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2022-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45396553","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
期刊
CIS Iron and Steel Review
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1