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Selection of laser processing parameters for hot stamping tools based on mathematical planning of the experiment 基于数学规划的热冲压刀具激光加工参数的选择实验
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.07
N. Chichenev, O. Chicheneva, A. Karfidov, A. Pashkov
die steel on operating resistance of working tool of hot-stamping machines, which are designed for hot stamping of roll bearing rings. Thereby development and optimization of laser quenching modes without surface melting on ejec-tors, in order to rise thermal fatigue strength of these roll bearing rings, are the aims of this research. Research, its results and analysis Development of the mathematical model of tool resistance from the effect of laser radiation was conducted via the method of mathematical planning of the experiment, using a full factorial experiment [11]. It was carried out in such way due to insufficient theoretical background of the problems of interaction between laser radiation and tool steels. Ejectors were taken as the subject of this research as the elements of die auxiliaries, which are most susceptible for wear. These ejectors are located in hot-stamping machines for hot stamping of roll bearing rings made of 3Kh3M3F die
模具钢对热冲压机工作工具的工作阻力的影响,热冲压机是为轧辊轴承环的热冲压而设计的。因此,开发和优化无表面熔化的轧辊激光淬火模式,以提高这些轧辊轴承套圈的热疲劳强度,是本研究的目的。研究、结果和分析通过实验的数学规划方法,使用全因子实验[11],开发了激光辐射影响下的刀具阻力数学模型。由于激光辐射与工具钢之间相互作用问题的理论背景不足,因此采用这种方式进行了研究。脱模器作为模具辅助材料中最易磨损的元件,被视为本研究的主题。这些弹出器位于热冲压机中,用于对3Kh3M3F模具制成的滚动轴承环进行热冲压
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引用次数: 9
Variational theory of crystal growth and its application for analysis of forming processes for metastable phases in overcooled metallic melts with eutectic composition 晶体生长的变分理论及其在过冷共晶金属熔体亚稳相形成过程分析中的应用
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.09
M. Dudorov, A. D. Drozin, A. V. Stryukov, V. E. Roshchin
Forming of metastable phases in strongly overcooled eutectic systems of multi-component metallic melts arises increased interest in connection with development and putting into practice the commercial production of amorphous and nano-crystal metals, i. e. at Ashinsky metallurgical plant, the largest Russian producer of such metals [1–3]. These metals are characterized by the unique mechanical and physical properties, first of all — magnetic properties. Conventional theoretical models uses assumption about local equilibrium near the growing crystal surface in description of crystallization processes in such systems [4]. However, this assumption is valid only in the case when crystal growth is limited by diffusion transfer of the components from initial melt. In this case phase equilibrium diagrams characterizing the examined macro-system are used for determination of regularities of micro-processes passing on the boundary “melt – crystal”. Growth of the new phase during crystallization of strongly overcooled multi-component metallic melts occurs in any cases with such high speed that crystallization front catches the atoms of melt components [3]. Thereby speeds of diffusion flows in this case don’t determine regularities of a phase boundary transition. The arising effects don’t correspond to the usual understanding of crystals growth regularities. In particular, deviation from the local equilibrium conditions on the boundary “melt – crystal” is observed [2, 4–7]. At the same time, these deviations have non-linear feature, and the methods of linear non-equilibrium thermodynamics become not valid for description of this system. In this connection, the new methods for description of such systems were developed last time [2]. The phase field theory [2, 8–12] can be noted as one of directions for such investigations. This theory describes a transition layer near growing nucleus via variational methods and allows to take into account non-linear effects connected with impurity trapping. Calculation allows predicting crystal growth regularities as well as determining the form of growing crystal dynamically. The authors previously developed the new variational approach for description of crystal growth [13, 14]. The advantages of this approach conclude in complex description of mutually connected thermal and diffusion processes in the system “growing crystal – melt”, taking into account the influence of non-linear effects on the phase boundary. The developed theory is used in this work for analysis of crystallization of dual-component eutectic melt in the conditions of deep overcooling. The developed mathematical model was applied for examination of Fe-B eutectic alloy having serious importance for many industries. The process of mutual influence of growth of crystals nuclei for several phases (i. e. metastable phases) is analyzed. The metastable analogue of Variational theory of crystal growth and its application for analysis of forming processes for meta
在多组分金属熔体的强过冷共晶体系中形成亚稳相引起了人们对非晶和纳米晶体金属商业生产的开发和实践的兴趣,例如在俄罗斯最大的此类金属生产商阿申斯基冶金厂[1-3]。这些金属具有独特的机械和物理性能,首先是磁性。传统的理论模型使用生长晶体表面附近的局部平衡假设来描述这种系统中的结晶过程[4]。然而,这一假设仅在晶体生长受到组分从初始熔体扩散转移的限制的情况下有效。在这种情况下,表征所检查的宏观系统的相平衡图用于确定通过边界“熔体-晶体”的微观过程的规律。在任何情况下,在强烈过冷的多组分金属熔体的结晶过程中,新相的生长都会以如此高的速度发生,以至于结晶前沿捕获熔体组分的原子[3]。因此,在这种情况下,扩散流的速度并不能决定相边界转变的规律。产生的效应与通常对晶体生长规律的理解不一致。特别是,在边界“熔体-晶体”上观察到偏离局部平衡条件[2,4–7]。同时,这些偏差具有非线性的特点,线性非平衡热力学的方法对该系统的描述变得无效。在这方面,上次开发了描述此类系统的新方法[2]。相场理论[2,8-12]可以作为此类研究的方向之一。该理论通过变分方法描述了生长核附近的过渡层,并允许考虑与杂质捕获有关的非线性效应。计算允许预测晶体生长规律以及动态地确定生长晶体的形式。作者先前开发了描述晶体生长的新变分方法[13,14]。考虑到非线性效应对相边界的影响,这种方法的优点在于对“生长晶体-熔体”系统中相互连接的热过程和扩散过程进行了复杂的描述。将所发展的理论应用于双组分共晶熔体在深度过冷条件下的结晶分析。所建立的数学模型已应用于对许多行业具有重要意义的Fe-B共晶合金的检测。分析了几种相(亚稳相)晶核生长相互影响的过程。晶体生长变分理论的亚稳模拟及其在过冷共晶金属熔体亚稳相形成过程分析中的应用
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引用次数: 1
Technological aspects of wear-resistant coating treatment on the surface of a cutting tool 刀具表面耐磨涂层处理的技术方面
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.21
A. Litvinov, V. Buzko, E. Balaev, A. Goryachko
It is known that the idea of creating a layered nanocomposite from the highly hard phases Al2O3, ZrN, TiC, Zr (C, N), Ti-Zr-C, TiB2 is one of the recognized directions for solving the problem of thermomechanical wear of metalworking tools [1–4]. Thus, laminated composite materials have shown themselves to be efficient under complex loading conditions on other mechanical engineering products [3–7] and have firmly strengthened their positions in production. With a correct analysis of the operating conditions of the product, whether it is a part or a cutting tool, in particular a band saw blade, it can be found that this or that zone or layer can work for a specific type of loading. Consequently, it can be made from a material with characteristics that meet the given loading conditions. Thus, based on the analysis of the loading conditions during the operation of the band saw blade, the idea of a bimetallic saw was proposed, which is the correct way to solve the arising problem, but the main disadvantage is the presence of a welded joint sensitive to vibration, dynamic and shock loads, as well as the difficulty of obtaining a defect-free welded seam, which is also complicated by the criterion of weldability of many materials with each other and in general. An alternative can be the application of a coating on their surface of saw tooth by the method of ion-magnetron sputtering, which allows to significantly change the physical and mechanical characteristics of the material of the cutting edge of the teeth (which will be the material of the entire band saw blade spring steel). At the same time, the output is a layered composite with high adhesion, comparable in value to the metallurgical one. Obtaining a coating by ion-magnetron sputtering, which allows spraying thin films and is currently the most optimal technology for obtaining coatings on cutting tools, both in terms of adhesion and the resulting structure of the sprayed nanostructured coating [4].
众所周知,由高硬相Al2O3、ZrN、TiC、Zr(C,N)、Ti-Zr-C、TiB2形成层状纳米复合材料的想法是解决金属加工工具热机械磨损问题的公认方向之一[1-4]。因此,层压复合材料在其他机械工程产品的复杂载荷条件下表现出了高效性[3-7],并坚定地巩固了其在生产中的地位。通过对产品的操作条件的正确分析,无论是零件还是切割工具,特别是带锯条,都可以发现这个或那个区域或层可以用于特定类型的负载。因此,它可以由具有满足给定负载条件的特性的材料制成。因此,在分析带锯条运行过程中的载荷条件的基础上,提出了双金属锯的想法,这是解决出现的问题的正确方法,但主要缺点是存在对振动、动态和冲击载荷敏感的焊接接头,以及难以获得无缺陷的焊缝,这也由于许多材料彼此之间以及通常的可焊接性的标准而变得复杂。一种替代方案可以是通过离子磁控溅射的方法在它们的锯齿表面上施加涂层,这允许显著改变齿的切割边缘材料(将是整个带锯条弹簧钢的材料)的物理和机械特性。同时,产出的是具有高粘附性的层状复合材料,其价值与冶金复合材料相当。通过离子磁控溅射获得涂层,这允许喷涂薄膜,并且目前是在切割工具上获得涂层的最佳技术,无论是在附着力方面还是在喷涂的纳米结构涂层的最终结构方面[4]。
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引用次数: 0
Low-temperature deposition process for black phosphate-selenide coatings 黑色磷化硒化物涂层的低温沉积工艺
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.17
V. Aleshina, А. А. Abrashov, N. Grigoryan, T. Vagramyan
Oxide coatings, which can be obtained by thermal, thermochemical, chemical and electrochemical methods, are widely used as protective and decorative coatings on ferrous metals under non-harsh operating conditions. Each of them finds its own, the most appropriate area of application. For protective and decorative oxidation, the most widely used chemical oxidation method with the use of alkaline solutions containing 600–800 g/l NaOH, which makes it possible to obtain black or dark blue coatings up to 3 μm thick at temperatures of 130–150 °С. The obvious disadvantages of the alkaline oxidation process are high energy consumption, difficult working conditions and aggressiveness of the solutions used. In addition, coatings formed in alkaline solutions are highly porous and therefore can be used as protective coatings only in light climatic conditions [1, 2]. A more environmentally friendly and energy efficient alternative to protective and decorative black oxide coatings could be black phosphate coatings formed in low-temperature solutions. The relevance of the development of a lowtemperature process for the deposition of black coatings is also due to the following fact. It is known that to harden the surfaces of machine parts, the durability of which is determined by their wear resistance, they are thermally laser treated. In this case, surface hardening is the more effective, the higher the absorption coefficient of the treated surface. Processes for applying black phosphate coatings with a high absorption coefficient (0.8–0.9) are being developed especially for laser heat treatment. Known black phosphating processes are also high-temperature (95–98 °С). They have not found wide practical application due to such disadvantages as the instability of solutions and the irreproducibility of the results [3, 4]. Low-temperature deposition process for black phosphate-selenide coatings
氧化物涂层可以通过热、热化学、化学和电化学等方法获得,在非苛刻的使用条件下广泛用作黑色金属的保护和装饰涂层。每一种方法都能找到自己最合适的应用领域。为了保护和装饰氧化,最广泛使用的化学氧化方法是使用含有600-800 g/l NaOH的碱性溶液,在130-150°С温度下,可以获得厚达3 μm的黑色或深蓝色涂层。碱性氧化法的明显缺点是能耗高,工作条件困难,所用溶液具有腐蚀性。此外,在碱性溶液中形成的涂层具有高度多孔性,因此只能在光照气候条件下用作保护涂层[1,2]。在低温溶液中形成的黑色磷酸盐涂层可以替代保护性和装饰性的黑色氧化物涂层,这是一种更环保、更节能的选择。开发用于沉积黑色涂层的低温工艺的相关性还源于以下事实。众所周知,为了硬化机器零件的表面,其耐久性是由它们的耐磨性决定的,它们是热激光处理的。在这种情况下,表面硬化效果越好,被处理表面的吸收系数越高。具有高吸收系数(0.8-0.9)的黑色磷酸盐涂层的工艺正在开发中,特别是用于激光热处理。已知的黑色磷化过程也是高温的(95-98°С)。由于解的不稳定性和结果的不可重复性等缺点,它们没有得到广泛的实际应用[3,4]。黑色磷化硒化物涂层的低温沉积工艺
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引用次数: 0
Electroflotation extraction of carbon material powders in the presence of metal ions 金属离子存在下碳材料粉末的电浮选萃取
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.19
A. Gaydukova, V. Kolesnikov, V. Brodskiy, A. Kolesnikov
Emitted or insufficiently purified waste water from the most of enterprises, as well as production wastes of minerals development in mining plants, water from mines and pits are considered as the main sources of contamination of water basins. Inorganic and organic compounds, nonferrous metals ions are presented in waste water of electroplating-chemical production; they should be extracted using the modern methods. Sorption extraction of harmful components from waste water with various compositions has especial interest owing to its acceptability and absence of secondary contaminations. Activated coals (AC) are widely used in different scientific branches as carbon sorbents; among other applications, they are used in technological processes of adsorption purification, separation, extraction and concentration of various substances in gaseous and liquid media [1–5]. Waste water processing by carbon sorbent directly in the volume of processed liquid is one of the efficient methods of water purification [6–10]. However, use of this method is complicated due to the problems of consequent carbon sorbent separation from purified water. Analysis of technical literary sources displayed that sedimentation and filtration, mainly combined with coagulation and flocculation, are the main methods for carbon material separation from purified water; sediment tanks, tissue filters and membrane systems are used rarely. Retention is the most simple method for separation of fine-comminuted active coal from liquid phase. However, it is used very rarely due to its large duration (more than two hours). Forming of large and dense flakes during additional introduction of flocculants and coagulants in solution has a serious influence on particles deposition in the process of sedimentation [11]. Coagulant concentration in purification plants at large production facilities can reach in this case the range from 1 g/m3 [8] to 10 g/m3 [7, 12]. The effect of coagulant nature on the process efficiency is noted in the work [13]. Filtration is also used for coal separation from purified liquid. This method has several disadvantages, such as necessity of often replacement and regeneration of filtering materials, selection of filters for different sizes of particles. It is known from the technical literature that flotation method can be used for extraction of carbon materials, i.e. using various organic additives [14, 15]. However, it was established that extraction of carbon material via flotation is restricted sue to application of high coagulant concentrations or organic additives; at the same time, extraction degree of activated coal particles does not reach high values. Electroflotation extraction of carbon material powders in the presence of metal ions
大多数企业排放或净化不充分的废水,以及采矿厂矿物开发的生产废弃物、矿山和矿坑的水被认为是流域污染的主要来源。电镀化工废水中存在无机、有机化合物和有色金属离子;它们应该用现代方法提取。由于其可接受性和无二次污染,从各种成分的废水中吸附提取有害成分具有特别的意义。活性炭作为吸附剂广泛应用于不同的科学领域;在其他应用中,它们用于气体和液体介质中各种物质的吸附纯化、分离、提取和浓缩的工艺过程[1-5]。碳吸附剂直接在处理液体积中处理废水是高效的水净化方法之一[6-10]。然而,由于随后的碳吸附剂从纯化水中分离的问题,这种方法的使用是复杂的。技术文献资料分析表明,沉淀和过滤是纯化水中碳物质分离的主要方法,并以混凝和絮凝相结合;沉淀池、组织过滤器和膜系统很少使用。保留法是从液相中分离细粉活性煤最简单的方法。然而,由于它的持续时间长(超过两个小时),很少使用。在沉淀过程中,在溶液中添加絮凝剂和混凝剂会形成大而致密的片状物,对颗粒沉积有严重的影响。在这种情况下,大型生产设施净化厂的混凝剂浓度可达到1 g/m3 ~ 10 g/m3[7,12]。研究了混凝剂性质对工艺效率的影响。过滤也用于煤与纯化液的分离。这种方法的缺点是需要经常更换和再生过滤材料,不同粒径的颗粒需要选择不同的过滤器。从技术文献中得知,浮选法可用于碳材料的提取,即使用各种有机添加剂[14,15]。然而,由于使用高浓度混凝剂或有机添加剂,浮选法提取碳物质受到限制;同时,活性煤颗粒的萃取度没有达到高值。金属离子存在下碳材料粉末的电浮选萃取
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引用次数: 0
Influence of aluminium and niobium alloying on phase composition, structure and properties of heat- and wear-resistant cast iron of Cr-Mn-Ni-Ti system 铝铌合金化对Cr-Mn-Ni-Ti系耐热耐磨铸铁相组成、组织和性能的影响
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.10
V. M. Kolokoltsev, E. V. Petrochenko, O. S. Molochkova
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引用次数: 0
Study of structure of high-strength cold-resistant steel after quenching and tempering 高强耐寒钢调质后组织的研究
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.11
P. P. Polteskov, I. Yakovleva, A. S. Kuznetsova, N. Koptseva, O. Nikitenko
At present time it is expedient to use high-strength weldable structural steels with guaranteed yield strength exceeding 600 MPa for manufacture of lifting and transportation equipment as well as mining machines in Russia and worldwide. Technical and economical efficiency of use of highstrength steels concludes in lowering of mass and increase of constructions bearing capacity, as well as in rise of their service life due to increased strength and cold resistance (down to −60 °С) [1–4]. It was established based on the previously conducted investigations of the new weldable high-strength steel 20G2SMRA with increased cold resistance [5, 6], that quenching from the temperature 860 °С and consequent high tempering at the temperature 600 °С is the optimal procedure of strengthening heat treatment of rolled sheet metal. The developed technology included processing of sparingly alloyed 20G2SMRA steel [5] and heat treatment procedures [6]; it provided achievement of the complex of properties which meet the requirements in structural strength (s0,2 ≥ 600 N/mm2), plasticity and impact strength at low climatic temperatures (−60 °С) of the best foreign analogies. These analogues include Weldox 700 (SSAB, Sweden, EN 10025), Quend 700, Optim 700 QL (Ruukki), shipbuilding steel HY-100, which are delivered after quenching and tempering [7–13]. Study of the structure of rolled sheet metal from the sparingly alloyed 20G2SMRA steel with determination of the required level of strength and cold resistance was the aim of this work. Materials and methods of the research
目前,在俄罗斯和世界范围内,使用保证屈服强度超过600MPa的高强度可焊接结构钢制造起重和运输设备以及采矿机是有利的。使用高强度钢的技术和经济效益在于降低质量和提高结构承载力,以及由于强度和抗寒性(低至−60°С)的提高而提高其使用寿命[1-4]。基于先前对新型可焊接高强度钢20G2SMRA进行的研究,该钢具有更高的抗寒性[5,6],从860°С温度开始淬火并随后在600°С温度下进行高回火是对轧制金属板进行强化热处理的最佳程序。所开发的技术包括微合金化20G2SMRA钢的加工[5]和热处理程序[6];它实现了复杂的性能,满足了国外同类产品在结构强度(s0,2≥600 N/mm2)、塑性和低温(−60°С)下的冲击强度方面的要求。这些类似物包括Weldox 700(SSAB,瑞典,EN 10025)、Quend 700、Optim 700 QL(Ruukki)、造船钢HY-100,它们在淬火和回火后交付[7-13]。本工作的目的是研究由微合金20G2SMRA钢轧制的金属板的结构,并确定所需的强度和抗寒性水平。研究材料和方法
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引用次数: 0
Tube billet’s shaping on the pre-shaping press by means of punch with flat bottom 用平底冲床在预成型机上对管坯进行成型
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-06-30 DOI: 10.17580/cisisr.2021.01.08
V. N. Shinkin
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引用次数: 0
Blast-furnace process as a source of anthropogenic mercury emissions 高炉工艺是人为汞排放的来源
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-06-30 DOI: 10.17580/cisisr.2021.01.14
K. Kogut, L. Tuz, P. Burmistrz
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引用次数: 0
Labour productivity in the metallurgical industries of Russian Federation and the USA in 2010–2018 2010-2018年俄罗斯联邦和美国冶金行业的劳动生产率
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-06-30 DOI: 10.17580/cisisr.2021.01.16
E. Sidorova, N. N. Nikulin, N. Vikhrova, V. Ershova
{"title":"Labour productivity in the metallurgical industries of Russian Federation and the USA in 2010–2018","authors":"E. Sidorova, N. N. Nikulin, N. Vikhrova, V. Ershova","doi":"10.17580/cisisr.2021.01.16","DOIUrl":"https://doi.org/10.17580/cisisr.2021.01.16","url":null,"abstract":"","PeriodicalId":10210,"journal":{"name":"CIS Iron and Steel Review","volume":" ","pages":""},"PeriodicalIF":0.8,"publicationDate":"2021-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44326374","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 7
期刊
CIS Iron and Steel Review
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