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MXenes for catalysis: current developments in photocatalysis and electrocatalysis 催化的MXenes:光催化和电催化的最新进展
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-08 DOI: 10.1039/D5SE01407G
Yifan Liu, Xiuxiu Zhang, Zhenluo Yuan, Lulu An and Baozhong Liu

In recent years, MXenes have achieved remarkable progress in catalysis owing to their distinctive physicochemical properties, such as excellent electrical conductivity, tunable surface functional groups, and unique two-dimensional layered structures. This paper systematically reviews the preparation methods of MXenes (highlighting solution etching with HF as a typical approach and electrochemical etching) and advanced modification strategies (such as heterojunction construction, heteroatom doping, single-atom/diatomic catalyst loading and oxygen vacancy engineering). It focuses on key applications of MXene-derived catalysts in electrocatalysis and photocatalysis, emphasizing catalytic performance metrics such as overpotential, Tafel slope, ammonia/CO yield, and stability. Furthermore, it discusses the common catalytic mechanisms of MXene-based materials from the perspectives of electronic structure regulation and interfacial engineering. Finally, this paper addresses the major challenges currently hindering the practical application of the MXene-based catalysts, such as the environmental toxicity of traditional etching processes, their structural instability in water/oxygen environments, and the trade-offs between the active site density, conductivity, and mass transfer efficiency, while offering a perspective on future progress directions for advancing the development of efficient and sustainable MXene-based catalytic systems.

近年来,由于MXenes具有优异的导电性、可调节的表面官能团和独特的二维层状结构等独特的物理化学性质,在催化方面取得了显著的进展。本文系统地综述了MXenes的制备方法(以HF溶液蚀刻为典型方法和电化学蚀刻)和先进的改性策略(异质结构建、杂原子掺杂、单原子/双原子催化剂负载和氧空位工程)。重点介绍了mxene衍生催化剂在电催化和光催化中的关键应用,强调了催化性能指标,如过电位、Tafel斜率、氨/CO产率和稳定性。并从电子结构调控和界面工程的角度探讨了mxene基材料的常见催化机理。最后,本文阐述了目前阻碍mxene基催化剂实际应用的主要挑战,如传统蚀刻工艺的环境毒性,其在水/氧环境中的结构不稳定性,以及活性位点密度,电导率和传质效率之间的权衡,同时展望了未来的进展方向,以推进高效和可持续的mxene基催化体系的发展。
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引用次数: 0
Electrolyte additives in Li-ion batteries: from mechanisms to application 锂离子电池中的电解质添加剂:从机理到应用
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-08 DOI: 10.1039/D5SE01310K
Runze Zhang, Yinglei Wu, Guangfu Ge, Jinxuan Liu, Jihu Wang, Sirui Wang and Zhongyi He

This article systematically reviews the mechanisms, classifications, and applications of electrolyte additives for lithium-ion batteries. The addition of trace amounts of additives can significantly enhance battery performance, with common types including film-forming agents, flame retardants, acid scavengers, overcharge protectants, and multifunctional composite additives. They play a key role in building a stable SEI/CEI layer at the electrode/electrolyte interface, removing harmful substances (such as HF), regulating the solvation structure of lithium-ions, enhancing thermal stability, and inhibiting dendrite growth. The article discusses in detail the additives containing elements such as boron, phosphorus, sulfur, fluorine, and nitrogen, as well as their synergistic effects. The article also explores emerging directions such as ionic liquids, multifunctional molecules, nanomaterials, polymers, and bio-based additives, and points out the challenges currently faced by additive technologies, including compatibility, mechanism complexity, and long-term effectiveness. It also looks forward to the development prospects of rational design and collaborative strategies for high-voltage, high-energy-density, and solid-state batteries.

本文系统地综述了锂离子电池电解液添加剂的作用机理、分类及其应用。添加微量添加剂可以显著提高电池性能,常见的添加剂类型包括成膜剂、阻燃剂、酸清除剂、过充保护剂和多功能复合添加剂。它们在电极/电解质界面构建稳定的SEI/CEI层、去除有害物质(如HF)、调节锂离子的溶剂化结构、增强热稳定性和抑制枝晶生长等方面发挥着关键作用。本文详细讨论了含硼、磷、硫、氟、氮等元素的添加剂及其协同效应。文章还探讨了离子液体、多功能分子、纳米材料、聚合物和生物基添加剂等新兴方向,并指出了添加剂技术目前面临的挑战,包括相容性、机理复杂性和长期有效性。展望了高压、高能量密度、固态电池的合理设计与协同策略的发展前景。
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引用次数: 0
Engineering accessible Fe-N sites in polypyrrole-derived catalysts via a dynamic coordination strategy 通过动态配位策略设计聚吡咯衍生催化剂中可接近的Fe-N位点
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-05 DOI: 10.1039/D5SE01542A
Kexiang Li, Fancang Meng, Jiahao Li, Huan Wu, Hongbing Jia and Qingmin Ji

Polypyrrole (PPy) serves as an excellent N-rich precursor for Fe-N-C electrocatalysts, as its pyrrolic-N moieties not only facilitate metal coordination but also generate intrinsic carbon defects, promoting the formation of atomically dispersed active sites. However, excessive interchain cross-linking during polymerization often leads to dense, poorly porous carbon structures upon pyrolysis, severely limiting the accessibility of these active sites and overall catalytic performance. Herein, we report a “dynamic coordination motif” strategy by introducing 4-vinylpyridine (vP) as a co-monomer during the Fe-coordinated pyrrole polymerization. vP may compete with pyrrole for Fe coordination, forming dynamic Fe-vP complexes that act as molecular spacers within the growing polymer network. This process effectively inhibited dense chain packing, creates additional coordination anchors for Fe, and guides the formation of a more open architecture. After pyrolysis, this hybrid polymer transforms into a stable porous carbon matrix with rich pyridinic-N and a high density of accessible Fe-N sites. The resultant vP-Fe@PPy catalysts exhibited significantly superior ORR catalytic performance, outperforming both the vP-free, Fe-doped PPy-derived carbon and the commercial Pt/C catalyst. This work presents a facile and effective strategy for engineering highly accessible active sites in metal-doped carbon electrocatalysts, enabling tailorable metal loadings with uniform distribution.

聚吡咯(PPy)是Fe-N-C电催化剂的优良富n前驱体,因为它的吡咯- n基团不仅有利于金属配位,而且会产生本构碳缺陷,促进原子分散活性位点的形成。然而,聚合过程中过多的链间交联往往导致热解时致密、多孔性差的碳结构,严重限制了这些活性位点的可及性和整体催化性能。本文报道了一种“动态配位基序”策略,即在铁配位吡咯聚合过程中引入4-乙烯基吡啶(vP)作为共聚物。vP可能与吡咯竞争Fe配位,形成动态的Fe-vP配合物,在生长的聚合物网络中充当分子间隔。这个过程有效地抑制了密集的链填料,为Fe创造了额外的配位锚,并引导形成了一个更开放的结构。该杂化聚合物热解后转化为稳定的多孔碳基体,具有丰富的吡啶- n和高密度的可达Fe-N位点。合成的vP-Fe@PPy催化剂表现出显著优越的ORR催化性能,优于无vp、掺铁的py衍生碳和商用Pt/C催化剂。这项工作提出了一种简单有效的策略,用于设计金属掺杂碳电催化剂中高度可达的活性位点,从而实现均匀分布的定制金属负载。
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引用次数: 0
Optimizing π-conjugated system of spiro-based HTMs; structures and concept towards boosting efficiency of PSCs 螺旋基HTMs π共轭体系的优化提高psc效率的结构和概念
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-05 DOI: 10.1039/D5SE01025J
Zanira Mushtaq, Abdul Ahad, Sabahat Asghar, Muhammad Sajid Abbas, Ayesha Zafar, Adnan Majeed, Muhammad Adnan Iqbal, Muhammad Nadeem, Shahzaib Ali and Sana Ejaz

Perovskite solar cells (PSCs) have attracted significant attention due to their rapidly increasing power conversion efficiencies (PCEs), now exceeding 25.8%, along with low-cost fabrication and versatile material tunability. Among the core components of PSCs, hole transport materials (HTMs) play a pivotal role in enhancing charge extraction, suppressing recombination losses, and improving overall device stability. This review highlights the significant progress made from 2020 to 2025 in the development of new π-conjugated organic HTMs for perovskite solar cells (PSCs), with a particular focus on spiro-based structures. Traditional organic HTMs such as spiro-OMeTAD remain widely used, but their reliance on dopants and high cost has prompted the exploration of cost-effective, dopant-free alternatives. Notably, small molecules like TPE-NPD and polymeric HTMs such as PTAA have achieved PCEs exceeding 21%, offering enhanced thermal and chemical stability. Recent advancements in molecular engineering, such as π-conjugation expansion, donor–acceptor design, and the introduction of heteroatoms, have significantly improved hole mobility, film uniformity, and energy level alignment. This review not only summarizes these material developments but also analyzes charge transport mechanisms, interfacial optimization strategies, and stability trade-offs, highlighting promising design concepts for next-generation, efficient, and durable spiro-based HTMs in PSCs.

钙钛矿太阳能电池(PSCs)由于其快速提高的功率转换效率(pce),现已超过25.8%,以及低成本制造和多用途材料可调性而引起了极大的关注。在PSCs的核心部件中,空穴输运材料(HTMs)在增强电荷提取、抑制复合损耗和提高器件整体稳定性方面发挥着关键作用。本文综述了从2020年到2025年,钙钛矿太阳能电池(PSCs)中新型π共轭有机HTMs的发展取得的重大进展,特别是基于螺旋结构的结构。传统的有机高分子材料(如螺旋- ometad)仍然被广泛使用,但它们对掺杂剂的依赖和高成本促使人们探索具有成本效益的无掺杂替代品。值得注意的是,像TPE-NPD这样的小分子材料和PTAA这样的聚合物材料的pce超过了21%,从而提高了热稳定性和化学稳定性。分子工程的最新进展,如π共轭扩展、供体-受体设计和杂原子的引入,显著改善了空穴迁移率、薄膜均匀性和能级排列。这篇综述不仅总结了这些材料的发展,还分析了电荷传输机制、界面优化策略和稳定性权衡,强调了在psc中有前途的下一代、高效、耐用的基于螺杆的HTMs的设计概念。
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引用次数: 0
Optimising supercritical water gasification of biomass: exploring heating strategy through a quantitative kinetic modelling approach 优化超临界水气化生物质:通过定量动力学建模方法探索加热策略
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-03 DOI: 10.1039/D5SE00755K
Robert Sait-Stewart, Leo Lue and Jun Li

Supercritical water gasification (SCWG) offers a promising method to process wet biomass and realise its full potential as a renewable energy source, as well as to efficiently treat waste biomass streams. To optimise this technology for more energy-efficient operations, this work provides a comprehensive investigation into the impact of heating rate and profile on the SCWG of biomass. Using an upgraded SCWG kinetic model, process simulations were used to explore the potential in enhancing syngas yields and carbon gasification efficiency, and mitigating char formation by changing sub-critical heating rates and heating profiles (e.g., linear, accelerating, decelerating). Reducing sub-critical heating rates from hundreds to a few °C min−1 is found to be beneficial for increasing the yield of H2 from the SCWG of cellulose and hemicellulose in particular, where the increase in H2 yield exceeded 10 °C min−1. The dry mass fraction of char produced from lignin SCWG could be reduced from roughly 30 °C min−1 to 20 °C min−1 by increasing the sub-critical heating rate by two orders of magnitude to 690 °C min−1. The effect of sub-critical heating profile was less significant, with the only notable trend being increased lignin-derived char with a decelerating sub-critical heating profile. This work shows the potential improvements that could be made to SCWG by tailoring the sub-critical heating regime in accordance with the feedstock to optimise syngas yields and char formation.

超临界水气化(SCWG)提供了一种很有前途的方法来处理湿生物质,并充分发挥其作为可再生能源的潜力,以及有效地处理废弃生物质流。为了优化该技术以实现更节能的操作,本工作对加热速率和剖面对生物质SCWG的影响进行了全面调查。利用升级后的SCWG动力学模型,过程模拟用于探索通过改变亚临界加热速率和加热曲线(如线性、加速、减速)来提高合成气产量和碳气化效率,以及减少炭形成的潜力。研究发现,将亚临界升温速率从几百℃降低到几℃min - 1有利于提高纤维素和半纤维素SCWG的H2产率,特别是当H2产率的提高超过10℃min - 1时。将亚临界加热速率提高两个数量级至690°C min - 1,木质素SCWG产生的木炭的干质量分数可以从大约30°C min - 1降低到20°C min - 1。亚临界加热剖面的影响不太显著,唯一显著的趋势是随着亚临界加热剖面的减速而增加木质素衍生炭。这项工作表明,通过根据原料定制亚临界加热制度来优化合成气产量和焦炭形成,可以对SCWG进行潜在的改进。
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引用次数: 0
Robust metal foam-supported LaCeOx catalysts for continuous aldol condensation of biogenic carbonyls toward furanic jet fuel production 用于生物羰基连续醛醇缩合制备呋喃喷气燃料的坚固金属泡沫支撑LaCeOx催化剂
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-03 DOI: 10.1039/D5SE01238D
Il-Ho Choi, Jeong-Chul Kim and Kyung-Ran Hwang

The aldol condensation of low-molecular-weight biogenic carbonyl compounds plays a pivotal role in constructing longer-chain intermediates for the production of furanic jet fuels. Among these, coupling furfural with ketones has emerged as a promising route due to the high energy density and favorable low-temperature properties of the resulting compounds. In this study, we developed shaped LaCeOx catalysts to enable an efficient continuous aldol condensation process of furfural and acetone, a key step in the synthesis of furanic jet fuel precursors. Three structured catalyst configurations were evaluated: (i) compressed LaCeOx powder formed into disk granules, (ii) pelletized LaCeOx with a bentonite binder, and (iii) a LaCeOx-coated metal foam monolith. While the disk and pellet catalysts suffered from mechanical degradation and pore blockage due to polymeric byproducts, the metal foam catalyst maintained its structural integrity and exhibited superior productivity. This enhanced performance is attributed to the open-cell structure of the metal foam, which facilitates effective mass transport and suppresses undesired side reactions such as oligomerization. Moreover, the metal foam catalyst demonstrated excellent regenerability via air calcination at 673 K, underscoring its potential for long-term operation. Integration of the optimized aldol condensation with a downstream hydrogenation/hydro-deoxygenation step yielded a furanic jet fuel precursor with an overall carbon yield of approximately 39%, highlighting the feasibility and scalability of this process for renewable aviation fuel applications.

低分子量生物羰基化合物的醛醇缩合反应在构建含呋喃喷气燃料的长链中间体中起着关键作用。其中,糠醛与酮类化合物的高能量密度和良好的低温性能使其偶联成为一种很有前途的途径。在这项研究中,我们开发了形状的LaCeOx催化剂,以实现糠醛和丙酮的高效连续醛醇缩合过程,这是合成呋喃喷气燃料前体的关键步骤。评估了三种结构催化剂配置:(i)压缩的LaCeOx粉末形成圆盘颗粒,(ii)用膨润土粘合剂将LaCeOx成球,(iii)涂覆LaCeOx的金属泡沫单体。圆盘状和颗粒状催化剂存在机械降解和聚合物副产物堵塞孔隙的问题,而金属泡沫催化剂保持了结构的完整性,并表现出优异的生产效率。这种增强的性能归功于金属泡沫的开孔结构,它促进了有效的质量传递,抑制了不希望的副反应,如寡聚化。此外,金属泡沫催化剂在673 K的空气焙烧中表现出优异的可再生性,强调了其长期运行的潜力。将优化后的醛醇缩合与下游加氢/氢脱氧步骤相结合,得到了总碳收率约为39%的呋喃喷气燃料前驱体,突出了该工艺在可再生航空燃料应用中的可行性和可扩展性。
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引用次数: 0
Low-temperature ALD-grown SnOx interlayer for scalable and stable p–i–n perovskite solar cells and modules 用于可扩展和稳定的p-i-n钙钛矿太阳能电池和组件的低温ald生长SnOx中间层
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-12-01 DOI: 10.1039/D5SE01332A
Asmaa Mohamed, Hock Beng Lee, Vinayak Vitthal Satale, Keum-Jin Ko, Barkha Tyagi, Do-Hyung Kim and Jae-Wook Kang

Inverted p–i–n perovskite solar cells (IPSCs) offer promise for next-generation photovoltaics. However, IPSCs utilizing solution-processed PC61BM as the electron transport layer (ETL) remain less interface-optimized than conventional n–i–p configurations, restricting their efficiency, stability, and scalability. In this work, we introduce an ultrathin atomic-layer-deposited SnOx (ALD-SnOx) film, fabricated at a low temperature (80 °C), as a versatile interfacial modifier to address these shortcomings. This scalable, vapor-phase approach directly addresses the core instability in p–i–n architectures, effectively remedies morphological defects such as pinholes and phase segregation in PC61BM, significantly enhancing interfacial contact and suppressing charge recombination. Consequently, the champion IPSC incorporating a 10 nm ALD-SnOx interlayer yields a power conversion efficiency (PCE) of ∼19.2%, representing a remarkable 58% improvement over control devices (PCE ∼11.3%). The ALD-SnOx interlayer effectively enhances moisture resistance, giving the IPSCs excellent environmental stability. Additionally, the redesigned IPSCs show scalability by effectively generating a large-area (∼12.1 cm2) mini-module with a high PCE (∼14.1%). These findings demonstrate the immense potential of this interfacial engineering approach for the commercial production of scalable, stable, and effective IPSCs.

倒置p-i-n钙钛矿太阳能电池(IPSCs)为下一代光伏发电提供了希望。然而,利用溶液处理的PC61BM作为电子传输层(ETL)的IPSCs与传统的n-i-p配置相比,接口优化程度较低,限制了它们的效率、稳定性和可扩展性。在这项工作中,我们介绍了一种在低温(80°C)下制备的超薄原子层沉积SnOx (ALD-SnOx)薄膜,作为一种通用的界面改性剂来解决这些缺点。这种可扩展的气相方法直接解决了p-i-n结构中的核心不稳定性,有效地弥补了PC61BM中的针孔和相分离等形态缺陷,显著增强了界面接触并抑制了电荷重组。因此,采用10nm ALD-SnOx中间层的冠军IPSC的功率转换效率(PCE)为~ 19.2%,比控制器件(PCE ~ 11.3%)提高了58%。ALD-SnOx中间层有效地增强了IPSCs的抗湿性,使其具有优异的环境稳定性。此外,重新设计的IPSCs通过有效地生成具有高PCE(~ 14.1%)的大面积(~ 12.1 cm2)迷你模块,显示出可扩展性。这些发现证明了这种界面工程方法在商业化生产可扩展、稳定和有效的IPSCs方面的巨大潜力。
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引用次数: 0
Electrodeposited MnO2 films for energy storage and catalysis: a review 电沉积二氧化锰薄膜储能与催化研究进展
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-11-28 DOI: 10.1039/D5SE01095K
Jiajun Lin, Ze Zhang, Mengwei Guo, Hangrui Zhang, Mingyuan Gao, Rongrong Deng, Cunying Xu and Qibo Zhang

Manganese dioxide (MnO2) has demonstrated significant potential in electrochemical energy storage and catalytic applications due to its low cost, environmental friendliness, and polymorphic structures. Electrodeposition is an efficient and controllable technique that enables direct deposition of uniform MnO2 thin films on conductive substrates; their morphology and performance can be tuned by adjusting parameters such as electrolyte composition and current density. This review systematically summarizes the principles of anodic and cathodic deposition of MnO2, compares the advantages and limitations of potentiostatic, galvanostatic, pulsed, and cyclic voltammetric electrodeposition methods, and explores its applications in batteries, supercapacitors, metal electrowinning anodes, and electrocatalysis. MnO2 film electrodes exhibit outstanding performance in enhancing battery capacity and stability, improving supercapacitor-specific capacitance, reducing anode overpotential, and boosting catalytic activity. However, challenges such as low conductivity, insufficient structural stability, and the need for scalable fabrication optimization remain. Further advancements in process engineering are essential to accelerate industrial applications.

二氧化锰(MnO2)具有成本低、环境友好、结构多态等特点,在电化学储能和催化方面具有重要的应用潜力。电沉积是一种高效、可控的技术,可以在导电衬底上直接沉积均匀的二氧化锰薄膜;通过调整电解液组成和电流密度等参数,可以调整其形貌和性能。本文系统总结了二氧化锰阳极和阴极沉积的原理,比较了恒电位、恒流、脉冲和循环伏安等电沉积方法的优点和局限性,并探讨了其在电池、超级电容器、金属电积阳极和电催化等方面的应用。MnO2膜电极在提高电池容量和稳定性、提高超级电容器特定电容、降低阳极过电位、提高催化活性等方面表现出优异的性能。然而,诸如低导电性、结构稳定性不足以及对可扩展制造优化的需求等挑战仍然存在。工艺工程的进一步发展对于加速工业应用至关重要。
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引用次数: 0
Study on the influence of hydrogen addition on ethane/air laminar burning velocity, key species production, and implied physicochemical effects 加氢对乙烷/空气层流燃烧速度、关键物质生成及隐含的物理化学效应的影响研究
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-11-27 DOI: 10.1039/D5SE01256B
Yanfei Zhang, Zewen Yu, Yujie Xu, Wenlong Wang, Mingming Huang, Lingbo Kong, Zhiyong Zhao and Xiao Zhang

In the context of carbon emission reduction, this study investigates the mixed combustion characteristics of zero-carbon hydrogen and ethane—the second major component of natural gas—under gas turbine operating conditions. Ethane not only has fuel properties but also serves as a chemical feedstock (for ethylene production). The quantitative relationship between laminar flame speed and key free radicals (O, H, and OH) was analyzed, and the underlying mechanism of the influence of free radicals on combustion speed was decoupled, considering the effects of heat, mass transfer, and chemical interactions. The study shows that under heated and pressurized conditions in the gas turbine, the hydrogen addition can significantly increase the laminar burning velocity (LBV) of ethane, as hydrogen enhances the concentrations of H, O, and OH free radicals. More importantly, a clear linear positive correlation exists between the LBV and the peak mole fractions of H, O, and OH species. The addition of hydrogen alters the linear correlation coefficient of the above linear relationship, but the linear relationship between LBV and the peak molar fractions of H, O and OH is not affected by pressure and equivalent ratio. The change in the linear correlation coefficient caused by hydrogenation is mainly influenced by chemical effects, followed by thermal effects, with the least impact from transport effects. These numerical results can provide a valuable reference for the design and operational condition selection of gas turbine combustors.

在碳减排的背景下,本研究研究了零碳氢与天然气的第二大成分乙烷在燃气轮机工况下的混合燃烧特性。乙烷不仅具有燃料性能,而且还可以作为化学原料(用于乙烯生产)。分析了层流火焰速度与关键自由基(O、H和OH)之间的定量关系,并考虑了传热、传质和化学相互作用的影响,解耦了自由基影响燃烧速度的潜在机制。研究表明,在燃气轮机加热加压条件下,氢气的加入可以显著提高乙烷的层流燃烧速度(LBV),这是由于氢气提高了H、O和OH自由基的浓度。更重要的是,LBV与H、O和OH的峰摩尔分数之间存在明显的线性正相关关系。氢的加入改变了上述线性关系的线性相关系数,但LBV与H、O和OH的峰值摩尔分数之间的线性关系不受压力和当量比的影响。加氢引起的线性相关系数变化主要受化学效应的影响,其次是热效应,输运效应的影响最小。这些数值结果可为燃气轮机燃烧室的设计和工况选择提供有价值的参考。
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引用次数: 0
Feasibility study and reflection on agro-industrial CO2 point sources as feedstock for chemicals and materials 农用工业二氧化碳点源作为化工原料原料的可行性研究与思考
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2025-11-27 DOI: 10.1039/D5SE01283J
K. P. H. Meesters, M. P. Lanting, J. A. Voogt and H. L. Bos

This paper investigates the opportunity to produce chemicals from carbon dioxide rich side streams from the agro-industry by the application of carbon capture and utilisation (CCU) technologies. It takes into consideration economic feasibility and puts the potential from sugar beet factories into perspective by comparison with current plastic use and forest area that would be needed to reach a comparable carbon dioxide uptake. A sugar beet factory with anaerobic digestion of sugar beet pulp and fermentation of molasses to ethanol was reviewed as a potential point source of carbon dioxide. Ethanol and methanol were taken as example chemicals produced via CCU. Ethanol is assumed to be produced via gas fermentation and methanol via reversed water gas shift and subsequent methanol synthesis. Mass balances and economic key figures on relevant technologies were taken from literature. In the default scenario, the production costs are 1738 € per ton for ethanol and 1058 € per ton for methanol. In both cases, the major cost factor is the use of electricity that is largely used for the reduction of carbon dioxide. If a significant penalty for fossil carbon dioxide emission (189 € per ton CO2eq) is in place, the costs of production of methanol from carbon dioxide are comparable with current methanol prices under the energy surplus scenario (energy costs reduced from 100 € per MWh to 50 € per MWh and doubled capital costs). Ethanol can be converted to ethylene to produce biobased polymers. The use of carbon dioxide from sugar beet processing could fulfil half of the future ethylene biobased plastic demand under the assumption that recycling will reduce the demand for virgin plastics by 50%.

本文研究了利用碳捕获和利用(CCU)技术从农业工业中富含二氧化碳的侧流中生产化学品的机会。它考虑了经济可行性,并将甜菜工厂的潜力与目前的塑料使用和达到相当的二氧化碳吸收量所需的森林面积进行了比较。介绍了一种甜菜工厂对甜菜果肉进行厌氧消化并将糖蜜发酵成乙醇,作为潜在的二氧化碳点源。以乙醇和甲醇为例。假定乙醇是通过气体发酵生产的,甲醇是通过反水气变换和随后的甲醇合成生产的。质量天平和相关技术的经济关键数据来源于文献。在默认情况下,每吨乙醇的生产成本为1738欧元,每吨甲醇的生产成本为1058欧元。在这两种情况下,主要的成本因素是电力的使用,而电力主要用于减少二氧化碳。如果对化石燃料二氧化碳排放的重大处罚(189欧元/吨二氧化碳当量)到位,那么从二氧化碳中生产甲醇的成本与能源过剩情景下的当前甲醇价格相当(能源成本从每兆瓦时100欧元降至每兆瓦时50欧元,资本成本翻倍)。乙醇可以转化为乙烯以生产生物基聚合物。利用甜菜加工过程中产生的二氧化碳可以满足未来乙烯生物基塑料需求的一半,假设回收将使对原生塑料的需求减少50%。
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引用次数: 0
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Sustainable Energy & Fuels
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