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Mechanical and conductivity properties of 6061Al matrix composites reinforced with different pH Cu-coated graphene 不同pH值cu包覆石墨烯增强6061Al基复合材料的力学性能和电导率
IF 2.6 4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-11-26 DOI: 10.1080/09276440.2023.2287330
Ming Lei, Ting Zhou, Jing Xu, Qiufen Tu, Lijun Zhou, Yong Zhao
The lightweight designs of automobiles and space shuttles have raised the bar for aluminum (Al) and its alloys. Graphene (GP) has found widespread application in aluminum matrix composites due to i...
汽车和航天飞机的轻量化设计提高了铝及其合金的标准。石墨烯(GP)在铝基复合材料中得到了广泛的应用。
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引用次数: 0
Progress in surface modification preparation, interface characterization and properties of continuous carbon fiber reinforced polymer matrix composites 连续碳纤维增强聚合物基复合材料的表面改性制备、界面表征及性能研究进展
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-11-14 DOI: 10.1080/09276440.2023.2279398
Yu Chen, Jian Mao, Bo Qian, Man Zhao
ABSTRACTAdditive manufacturing technology brings new revolutionary potential for the development of carbon fiber reinforced polymer composites. Continuous carbon fiber reinforced composites developed using fused deposition modeling technology have the characteristics of high specific strength, high specific modulus, light weight, and flexible design, which is the solution direction for low-cost, rapid, and flexible application of advanced composite materials in the future. In this paper, the preparation of continuous carbon fiber reinforced polymer composites with continuous carbon fibers as reinforcement and thermoplastic/thermoset as matrix, surface modification and their mechanical properties are investigated, the interfacial characteristics and properties of continuous carbon fiber reinforced polymer composites under different pretreatment processes, auxiliary processes and post-treatment processes are studied, and the connection between the micro-morphology and the mechanical properties of this composite is further analyzed. The direction of defect resolution of continuous carbon fiber reinforced polymer composites fabricated by fused deposition technology is provided, and the future development direction is envisioned.KEYWORDS: Continuous carbon fiber reinforced compositemolten depositionadvanced composite materialsinterface featuresmicrostructure morphological characteristics Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingNational Key Research and Development Program (2018YFB, 1105301)
摘要增材制造技术为碳纤维增强聚合物复合材料的发展带来了新的革命性潜力。采用熔融沉积成型技术开发的连续碳纤维增强复合材料具有高比强度、高比模量、重量轻、设计灵活等特点,是未来先进复合材料低成本、快速、灵活应用的解决方向。本文以连续碳纤维为增强材料,热塑性/热固性材料为基体制备连续碳纤维增强聚合物复合材料,对其表面改性及力学性能进行了研究,研究了连续碳纤维增强聚合物复合材料在不同前处理工艺、辅助工艺和后处理工艺下的界面特性和性能。并进一步分析了微观形貌与复合材料力学性能之间的关系。提出了用熔融沉积技术制备连续碳纤维增强聚合物复合材料缺陷解决的方向,并展望了未来的发展方向。关键词:连续碳纤维增强复合材料熔融沉积先进复合材料界面特征微观结构形态特征公开声明作者未报告潜在利益冲突。国家重点研发计划(2018YFB, 1105301)
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引用次数: 0
Effect of alkali-treated bamboo fibers on the properties of asphalt mixture 碱处理竹纤维对沥青混合料性能的影响
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-11-08 DOI: 10.1080/09276440.2023.2279401
Li Xiang, Yanping Sheng, Dahui Xu, XiDong Duan, Haichuan Jia, Shian Cui, Bohan Sheng
ABSTRACTBamboo fiber is a natural fiber that is ecologically beneficial and one of the best materials to replace lignin fiber for roads, which is still difficult to utilize properly in asphalt mixtures owing to its poor adherence, dispersion, and hydrophilicity. Previous research has discovered that alkali treatment, as an effective treatment approach, may effectively lower the hydrophilicity of plant fibers and improve their compatibility with the matrix. As a result, it is vital to investigate the effect of alkali treatment on bamboo fibers used in asphalt mixtures. The composition and microstructure of bamboo fibers treated with alkali were investigated using SEM and FTIR methods, while the adhesion between the bamboo fiber and asphalt before and after alkali treatment was tested using the fiber pull-out test. In addition, the dispersion rate of bamboo fibers in asphalt mixture was determined by developing a connection equation using the Schellenberg binder drainage test. The performance of bamboo fiber asphalt mixtures was then evaluated using rutting tests, beam bending tests, immersion Marshall tests, freeze-thaw splitting tests, and cyclic fatigue testing. The results showed that the alkali treatment successfully eliminated impurities in the outer layer of the bamboo fibers and reduced their hydrophilicity, which enhanced the asphalt-bamboo fiber interactions as well as the asphalt mixture’s water damage resistance, specifically manifested as the residual stability of ABM was enhanced by 7.8% and the splitting tensile strength of ABM was raised by 12.2%. Furthermore, the surface polarity of the bamboo fibers was reduced, which weakened the agglomeration phenomenon and increases the dispersion rate of bamboo fibers in the mixture by 9%, efficiently improving the low-temperature cracking resistance and fatigue performance of asphalt mixtures.KEYWORDS: Asphalt mixturebamboo fiberalkali-treatedinterface adhesionfiber dispersionroad performance AcknowledgementsThis research was funded by the Science and Technology Project of Hebei Department (JD-202005).Disclosure statementThe authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.Data availability statementAll relevant data are within the paper.Additional informationFundingThe work was supported by the The Science and Technology Project of Hebei Department [JD-202005]; Science and Technology Project of Hebei Department [JD-202005].
摘要竹纤维是一种具有生态效益的天然纤维,是替代木质素纤维用于道路的最佳材料之一。木质素纤维由于其粘附性、分散性和亲水性较差,在沥青混合料中难以得到合理利用。已有研究发现,碱处理作为一种有效的处理方法,可以有效降低植物纤维的亲水性,提高其与基质的相容性。因此,研究碱处理对沥青混合料中竹纤维的影响具有重要意义。采用扫描电镜(SEM)和红外光谱(FTIR)研究了碱处理竹纤维的组成和微观结构,并采用纤维拉拔试验测试了碱处理前后竹纤维与沥青的附着力。此外,利用Schellenberg粘结剂排水试验建立连接方程,确定了竹纤维在沥青混合料中的分散速率。然后通过车辙试验、梁弯曲试验、浸没马歇尔试验、冻融劈裂试验和循环疲劳试验对竹纤维沥青混合料的性能进行了评价。结果表明,碱处理成功地消除了竹纤维外层的杂质,降低了竹纤维的亲水性,增强了沥青与竹纤维的相互作用,提高了沥青混合料的抗水损伤能力,具体表现为ABM的残余稳定性提高了7.8%,ABM的劈裂抗拉强度提高了12.2%。此外,降低了竹纤维的表面极性,减弱了团聚现象,使竹纤维在混合料中的分散率提高了9%,有效提高了沥青混合料的低温抗裂性能和疲劳性能。关键词:沥青混合料;竹纤维;碱处理;披露声明作者声明,他们没有已知的竞争经济利益或个人关系,可能会影响本文所报道的工作。数据可用性声明所有相关数据均在文中。本研究得到河北省科技攻关项目[JD-202005]资助;河北省科技项目[JD-202005]。
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引用次数: 0
Effect of explosive welding on the interface characteristics of S32750/Q245R composite plate 爆炸焊接对S32750/Q245R复合板界面特性的影响
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-26 DOI: 10.1080/09276440.2023.2274698
Yong Ma, Mengwei Kong, Tao Wang, Guoping Wang, Zhongjia Chen, Song Zhang, Chengsheng Chu
ABSTRACTSuper duplex stainless steel S32750 has excellent corrosion resistance. It is combined with carbon structural steel Q245R through explosive welding, not only with good mechanical properties but also with a satisfactory economic cost. In this paper, the characteristics of the bonding interface of S32750/Q245R explosive welding composite plate were analyzed. The interface of the composite plate exhibits a consistent wavy bonding interface with vortices. The adiabatic shear band was only observed on the S32750 plate side near the bonding interface, while defects such as pores, cracks, and inclusions were also detected at the bonding interface. The EBSD analysis revealed the presence of a layer of fine-grained grains close to the interface of the S32750 side, and the grains beyond this fine-grained layer were elongated and shaped like fibers. The largest plastic deformation occurs near the interface on the super duplex stainless steel side. The microhardness test results indicate that the highest hardness presents near the interface of the S32750/Q245R composite plate side, with the hardness being slightly higher at the wave waist than the wave peak and trough. The hardness of the composite plate showed a decreasing trend from the bonding interface to the plate edges on both sides.KEYWORDS: Explosive weldingbonding interfaceS32750/Q245R composite plate AcknowledgementsAnalysis and Test Center of Hefei University of Technology was acknowledged for providing characterizations.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThis research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.
超级双相不锈钢S32750具有优异的耐腐蚀性。与碳素结构钢Q245R通过爆炸焊接结合,不仅具有良好的力学性能,而且具有令人满意的经济成本。分析了S32750/Q245R爆炸焊接复合板的焊接界面特点。复合材料板的界面呈现一致的波状结合界面,并伴有旋涡。仅在S32750板侧靠近结合界面处存在绝热剪切带,在结合界面处也存在气孔、裂纹、夹杂等缺陷。EBSD分析显示,在S32750侧界面附近存在一层细晶,细晶层之外的晶粒呈细长状,形状类似纤维。最大的塑性变形发生在超级双相不锈钢一侧的界面附近。显微硬度测试结果表明,S32750/Q245R复合板侧面界面附近硬度最高,波腰处硬度略高于波峰和波谷处。复合材料的硬度从结合界面向两侧板边呈下降趋势。关键词:爆炸焊接界面32750/Q245R复合板感谢合肥工业大学分析测试中心提供的表征。披露声明作者未报告潜在的利益冲突。本研究没有从公共、商业或非营利部门的资助机构获得任何特定的资助。
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引用次数: 0
Ferroelectric, dielectric, and EMI attenuation characteristics of BaFe 2 O 4 /MWCNTs/epoxy nanocomposites baf2o4 /MWCNTs/环氧纳米复合材料的铁电、介电和电磁干扰衰减特性
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-25 DOI: 10.1080/09276440.2023.2273094
Shivali Meena, Neelam Kumari, Vishant Gahlaut, Chander Shekhar, Supratim Mitra, Umesh Kumar Dwivedi
ABSTRACTThis study reports the synthesis of barium-ferrite (BaFe2O4) particles by co-precipitation method, which is employed to prepare BaFe2O4/multiwall carbon nanotubes (MWCNTs)/epoxy nanocomposites. Furthermore, the structural properties, ferroelectric and dielectric properties, and electromagnetic attenuation properties are studied. The role of varying concentrations of BaFe2O4, frequency, and temperature on dielectric behavior is studied. In the presence of applied field, dielectric constant enhances as a result of interfacial polarization with increasing BaFe2O4 concentration. The permittivity is highest at low frequency and decreased with increasing frequency. With temperature, initially, dielectric constant increases and then decreases as a result of charge accumulation at interfaces and leads to interfacial polarization as confirmed by ferroelectric behavior. Here, BaFe2O4/MWCNTs/epoxy composite (with 40 phr BFO, where phr denotes parts per hundred) exhibited the highest value of saturation polarization (PS) ~0.31 µC/cm2 and low value of remanent polarization (Pr), that is ~0.009 µC/cm2. Moreover, composites exhibited high electromagnetic interference (EMI) shielding effectiveness (SE) of nearly 19 dB for 40 phr BaFe2O4 concentration at 11.3 GHz. Here, the reflection-dominated SE is ~1.06 dB and absorption-dominated SE is about 18.67 dB, which dominates the total SE. The absorption-dominant behavior is depicted by the BaFe2O4/MWCNTs/epoxy nanocomposites in EMI shielding as further conferred in the text.KEYWORDS: Polymer compositeferriteinterfacedielectricEMI shielding Highlights BaFe2O4/multiwall carbon nanotubes (MWCNTs)/epoxy nanocomposites are prepared.The prepared nanocomposites are ferroelectric.Temperature increases dielectric properties of the nanocomposites.Nanocomposite with 40 phr BaFe2O4 shows nearly 19 dB electromagnetic interference (EMI) shielding.BaFe2O4/MWCNTs/epoxy nanocomposites show more absorption-dominated EMI shielding compared to reflection.AcknowledgementsWe greatly acknowledge the Council of Scientific and Industrial Research (CSIR), India, for supporting the Research Fellowship CSIR-SRF (File no. – 09/1244(0003)/2019-EMR-1) and DST-PURSE Grant to Amity University Rajasthan, Jaipur for providing necessary facilities.Disclosure statementNo potential conflict of interest was reported by the authors.Author contributionsConceptualization, methodology, material preparation, data collection, investigation, formal analysis, writing – original draft, visualization: Shivali Meena; Data collection, investigation, formal analysis, writing – visualization, review and editing: Neelam Kumari; Characterization – Vector Network Analyzer : Vishant Gahlaut; Characterization – P-E loop : Chander Shekhar; Characterization – X-ray diffractometer, scanning electron microscopy, supervision: Supratim Mitra; Validation, resources, visualization, supervision, writing – review and editing : Umesh Kumar Dwivedi.Data availability statementTh
摘要采用共沉淀法合成了钡铁氧体(BaFe2O4)颗粒,并将其用于制备BaFe2O4/多壁碳纳米管(MWCNTs)/环氧纳米复合材料。此外,还研究了材料的结构性能、铁电性能、介电性能和电磁衰减性能。研究了不同浓度的BaFe2O4、频率和温度对介电性能的影响。在外加电场作用下,随着BaFe2O4浓度的增加,介质介电常数随着界面极化而增大。介电常数在低频时最高,随频率的增加而减小。随着温度的升高,介电常数先增大后减小,这是由于界面上电荷的积累,并导致界面极化,铁电行为证实了这一点。其中,BaFe2O4/MWCNTs/环氧复合材料(BFO为40 phr, phr为百份/百份)的饱和极化值(PS)最高,为0.31µC/cm2,剩余极化值(Pr)最低,为~0.009µC/cm2。此外,在11.3 GHz频率下,当BaFe2O4浓度为40 phr时,复合材料的电磁干扰屏蔽效能(SE)接近19 dB。其中,以反射为主的SE为~1.06 dB,以吸收为主的SE约为18.67 dB,占总SE的主导地位。本文进一步阐述了BaFe2O4/MWCNTs/环氧纳米复合材料在电磁干扰屏蔽中的吸收优势行为。关键词:聚合物复合材料;铁氧体;介电介质;制备的纳米复合材料具有铁电性。温度增加了纳米复合材料的介电性能。40倍率BaFe2O4的纳米复合材料对电磁干扰的屏蔽效果接近19 dB。与反射相比,BaFe2O4/MWCNTs/环氧纳米复合材料具有更好的吸收主导的电磁干扰屏蔽效果。我们非常感谢印度科学与工业研究理事会(CSIR)对研究奖学金CSIR- srf(文件号:CSIR- srf)的支持。- 09/1244(0003)/2019-EMR-1)和st - purse补助金给斋浦尔拉贾斯坦邦和睦大学,用于提供必要的设施。披露声明作者未报告潜在的利益冲突。概念化,方法论,材料准备,数据收集,调查,形式分析,写作-原稿,可视化:Shivali Meena;数据收集,调查,形式分析,写作-可视化,审查和编辑:Neelam Kumari;表征-矢量网络分析仪:Vishant Gahlaut;表征- P-E回路:Chander Shekhar;表征- x射线衍射仪,扫描电子显微镜,监督:Supratim Mitra;验证,资源,可视化,监督,写作-审查和编辑:Umesh Kumar Dwivedi。数据可用性声明支持本研究结果的数据可根据通讯作者的要求提供。由于隐私或道德限制,这些数据不会公开。患者同意声明作者同意参与本研究。印度科学与工业研究基金理事会(CSIR),拨款09/1244(0003)/2019-EMR-1。
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引用次数: 0
Enhancing the interfacial strength of jute fiber/polylactic acid composites via surface carboxymethylation pretreatment and in situ growth of ZnO nanorods 通过表面羧甲基化预处理和ZnO纳米棒原位生长提高黄麻纤维/聚乳酸复合材料的界面强度
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-19 DOI: 10.1080/09276440.2023.2272100
Mengjuan Sun, Tong Yu, Haoran Zhang, Yun Yang, Danni Wang, Yihua Cui, Jinfeng Wang, Lei Pan
ABSTRACTJute fibers (JFs) are considered an excellent reinforcement due to their abundant resources, environmental friendliness, low cost, lightweight, high specific strength and high specific modulus. However, they still suffer from surface defects that result in poor interfacial compatibility with polymeric matrices. This paper proposes a novel strategy that combines carboxymethylation pretreatment of JFs with in situ growth of ZnO nanorods (NRs) to enhance the mechanical properties of JFs and interfacial properties of JFs/polylactic acid (PLA) composites. The results indicate that carboxymethylation is a more effective method for removing pectin from the surface of JFs compared to conventional acid/alkali treatment. Subsequently, ZnO NRs are deposited in situ on the surface of carboxymethylation-treated JFs (c-JFs) through a seed-growth process, resulting in ZnO NRs@c-JFs. The impact of diverse process parameters, namely reaction time (t), reaction temperature (T) and concentration of zinc source (C), on the morphology and size of ZnO NRs was thoroughly investigated. Optimal process conditions were determined to be t = 6 h, T = 95°C, and C = 37.5 mmol·L−1, resulting in well-aligned ZnO NRs that completely filled up the grooves on JFs’ surface. Compared to untreated JFs, the tensile strength and tensile modulus of ZnO NRs@c-JFs increased by 30.4% and 81.6%, respectively, while exhibiting lower hygroscopicity and higher thermal stability. Furthermore, JFs-reinforced PLA composites were fabricated via hot pressing and their interfacial strength was evaluated using a microdroplet debonding test. Compared to untreated JFs/PLA, the combination of carboxymethylation and ZnO growth in ZnO NRs@c-JFs/PLA resulted in a significant 334% increase in interfacial shear strength (IFSS), indicating highly improved interface bonding between JFs and PLA resin, which was primarily attributed to the formation of a ‘zipper-like’ mechanical interlocking structure between ZnO NRs and PLA. This study provides valuable guidance for enhancing the interface of natural fiber/polymer composites and highlights their potential applications.KEYWORDS: Nature fiber-reinforced polymer compositesjute fiberscarboxymethylationin situ depositionZnO nanorods AcknowledgementsThis work was supported by the National Natural Science Foundation of China (Grant No. 52203140 and No.52175329), Innovation Achievement Transformation and Application Project of “Insight Action” (No.62402010212) and the Scientific Research Foundation for Introduced Talents of Nanjing University of Aeronautics and Astronautics.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThe work was supported by the National Natural Science Foundation of China [No. 52175329, 52203140]; Innovation Achievement Transformation and Application Project of ”Insight Action” [No. 62402010212]; and the Scientific Research Foundation for Introduced Talents of Nanjing Univer
摘要黄麻纤维具有资源丰富、环境友好、成本低、重量轻、高比强度和高比模量等优点,被认为是一种优良的增强材料。然而,它们仍然存在表面缺陷,导致与聚合物基质的界面相容性差。本文提出了一种将JFs的羧甲基化预处理与ZnO纳米棒的原位生长相结合的新策略,以提高JFs的力学性能和JFs/聚乳酸(PLA)复合材料的界面性能。结果表明,与传统的酸/碱处理相比,羧甲基化是一种更有效的去除JFs表面果胶的方法。随后,ZnO NRs通过种子生长过程原位沉积在羧甲基化处理的JFs (c-JFs)表面,生成ZnO NRs@c-JFs。研究了不同工艺参数,即反应时间(t)、反应温度(t)和锌源浓度(C)对ZnO NRs形貌和尺寸的影响。最佳工艺条件为:t = 6 h, t = 95℃,C = 37.5 mmol·L−1,可以得到排列良好的ZnO纳米粒子,并完全填满JFs表面的凹槽。与未经处理的JFs相比,ZnO NRs@c-JFs的拉伸强度和拉伸模量分别提高了30.4%和81.6%,同时具有较低的吸湿性和较高的热稳定性。采用热压法制备了jfs增强PLA复合材料,并用微滴脱粘试验对其界面强度进行了评价。与未处理的JFs/PLA相比,ZnO NRs@c-JFs/PLA中羧甲基化和ZnO生长的结合导致JFs和PLA树脂之间的界面剪切强度(IFSS)显著增加334%,这表明JFs和PLA树脂之间的界面结合得到了极大的改善,这主要是由于ZnO NRs和PLA之间形成了“拉链状”的机械联锁结构。该研究为增强天然纤维/聚合物复合材料的界面性能提供了有价值的指导,并突出了其潜在的应用前景。关键词:天然纤维增强聚合物复合材料;黄麻纤维;羧甲基化;原位沉积zno纳米棒;披露声明作者未报告潜在的利益冲突。本研究由国家自然科学基金资助[No. 1];52175329, 52175329);“洞察行动”创新成果转化与应用项目[No. 11]62402010212);南京航空航天大学引进人才科研基金。
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引用次数: 0
A review of spark erosion machining efficiency, characterization and optimization techniques for ceramic composites 陶瓷复合材料火花侵蚀加工效率、表征及优化技术综述
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-19 DOI: 10.1080/09276440.2023.2268967
L. Selvarajan, K Venkataramanan, K.P. Srinivasa Perumal, Mohammed Yunus, Rami Alfattani, A. Aravindhan
ABSTRACTThe domain of material science has made great strides in recent years, especially in the fields of metallurgy and ceramic materials and the production of highly trustworthy, cost-effective and economically useful components for use in many industries. For the production of contours and intricate forms in conductive materials, Electrical Discharge Machining (EDM) is by far the most versatile and cost-effective alternative to standard machining processes. In-depth discussion and analysis of the following topics may be found throughout this review paper study. Surface topography and machining properties are investigated in this literature review to determine the impact of mechanical, chemical, electrochemical, and thermal material removal techniques. Different characteristics of dielectric mediums are also covered. Non-conductive and conductive ceramic composite performance characteristics, surfacetexture, mechanical and electrical qualities and geometrical tolerances are investigated as a function of electrode material. Through the perspective of composite materials, a variety of electrical discharge devices’ performance metrics and properties are compared and contrasted. The performance metrics and characteristics of a wide variety of electrical discharge machines are compared and contrasted in light of the composite materials in order to identify their distinguishing characteristics. EDM research is being conducted on a variety of sophisticated conductive materials, to explore their unpredictable effects on EDM and their specialized applications. Methods for optimizing the study of composite material and their effects on EDM’s numerous aspects include Design of Experiments, Analysis of Variance (ANOVA), Response Surface Methodology, Taguchi with Grey Relational Analysis, and so on. X-ray Diffraction (XRD) and Energy-Dispersive X-ray analysis (EDAX) are used to study the topography of a variety of composite materials and the latest optimization strategies are also investigated using a variety of algorithms.KEYWORDS: EDMmetal removal mechanismtypes of EDMconductive ceramic compositesalgorithmsrecast layersurface topographyoptimization techniques Disclosure statementThe authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
摘要近年来,材料科学领域取得了巨大的进步,特别是在冶金和陶瓷材料领域,以及在许多行业中使用的高可靠性,高性价比和经济有用的部件的生产。对于导电材料的轮廓和复杂形状的生产,电火花加工(EDM)是迄今为止最通用和最具成本效益的替代标准加工工艺。深入讨论和分析以下主题可能会发现在这篇综述论文研究。在这篇文献综述中,研究了表面形貌和加工性能,以确定机械、化学、电化学和热材料去除技术的影响。还涵盖了介电介质的不同特性。研究了非导电和导电陶瓷复合材料的性能特征、表面结构、机械和电气质量以及几何公差作为电极材料的函数。从复合材料的角度,对多种放电器件的性能指标和性能进行了比较和对比。根据复合材料的特点,对各种放电机的性能指标和特性进行了比较和对比,以确定它们的显著特性。人们正在对各种复杂的导电材料进行电火花加工研究,以探索它们对电火花加工的不可预测影响及其特殊应用。优化复合材料及其对电火花加工诸多方面影响的研究方法包括实验设计、方差分析(ANOVA)、响应面法、田口灰色关联分析等。利用x射线衍射(XRD)和能量色散x射线分析(EDAX)研究了各种复合材料的形貌,并利用各种算法研究了最新的优化策略。关键词:电火花金属去除机制、电火花导电陶瓷复合材料类型、算法、重铸层、表面形貌优化技术披露声明:作者声明,他们没有已知的竞争经济利益或个人关系,可能会影响本文所报道的工作。
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引用次数: 0
Complex TiC-Ni-based composites joined to steel support by thermal explosion under load: synthesis, microstructure and tribological behavior 载荷下热爆炸连接钢支架的复合tic - ni基复合材料:合成、显微组织和摩擦学行为
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-19 DOI: 10.1080/09276440.2023.2268968
Samia Lemboub, Azzedine Boudebane, Said Boudebane, Amel Bourbia, Samiha Mezrag, Francisco José Gotor
ABSTRACTThe combustion in thermal explosion mode of reactive mixtures of Ti–Ni–graphite(carbides, borides, oxides), under load, was used to produce complex composite materials, densified and joined to a C55 carbon steel support. The ignition of the exothermic reaction, carried out thanks to the rapid high-frequency heating of a green compact up to 1573 K, was followed by an isothermal holding at 1373 K for 360 s. This procedure ensured a perfect mechanical assembly between the composite material and the steel substrate. SEM analysis and concentration profiles carried out at the interface testified to the interdiffusion of iron and titanium atoms between the two materials. The maximum combustion temperature (Tmax.) exceeding 2200 K induced the appearance of a liquid phase that assisted densification and joining, and in which a part of the additions was dissolved before cooling. The starting chemical composition of reactive mixtures largely determined the microstructure, hardness and tribological behavior of the composites after the process. Thereby, the maximum hardness (1235 HV0.15) and the lowest wear rate (1.824 × 10−6 mm3.N−1.m−1) were obtained in the sample containing TiC, Al2O3 and TiB2 hard phases. The manufactured samples exhibit no deterioration of the composite by spalling, regardless of the starting composition.KEYWORDS: Thermal explosioncomplex compositesjoiningmicrostructuretribological behavior Disclosure statementNo potential conflict of interest was reported by the author(s).
摘要利用ti - ni -石墨(碳化物、硼化物、氧化物)反应混合物在载荷作用下的热爆炸燃烧方式,制备了复合材料,并将其致密化并连接到C55碳钢支架上。在1373 K的等温保持360秒后,由于绿色致密体的快速高频加热达到1573 K,进行了放热反应的点火。该工艺保证了复合材料与钢基体之间完美的机械装配。在界面处进行的SEM分析和浓度谱证实了两种材料之间铁和钛原子的相互扩散。最高燃烧温度(Tmax)超过2200 K时,形成有利于致密化和接合的液相,其中一部分添加剂在冷却前溶解。反应混合物的初始化学成分在很大程度上决定了加工后复合材料的显微组织、硬度和摩擦学性能。因此,含TiC、Al2O3和TiB2硬相的试样硬度最高(1235 HV0.15),磨损率最低(1.824 × 10−6 mm3.N−1.m−1)。无论起始成分如何,所制备的样品均不会因剥落而导致复合材料的劣化。关键词:热爆炸复合材料连接显微结构检索行为披露声明作者未报告潜在利益冲突。
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引用次数: 0
Large-scale dispersion of the hierarchical (1D, 2D and 3D) carbonaceous nanofillers in thermoplastic polyurethane through supramolecular self-assembly and extrusion 通过超分子自组装和挤出,层次化(1D, 2D和3D)碳基纳米填料在热塑性聚氨酯中的大规模分散
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-15 DOI: 10.1080/09276440.2023.2269344
Subhash Mandal, Debmalya Roy, Kingsuk Mukhopadhyay, Mayank Dwivedi, Mangala Joshi
ABSTRACTThe hierarchical carbonaceous nanofillers viz. carboxylated multiwalled carbon nanotube (MWCNT-COOH as 1D), hydroxylated few-layer graphene (FLG-OH as 2D), and hybrid 3D i.e., MWCNT-COOH immobilized into FLG-OH were dispersed into segmented thermoplastic polyurethane (TPU) by twin-screw extrusion (TSE). The concentration of nanofillers was varied as 0.25, 0.5, 1.0, 2.0 and 5 wt%. To increase the level of dispersion, hybrid 3D nanofillers were also incorporated into TPU by producing cellular structures through supramolecular self-assembly route (SSAR). The cellular structure in which the nanofillers were found to be uniformly dispersed was then compounded by TSE technique. The large-scale uniform dispersion was observed at higher loading (2 wt%) by SSAR followed by TSE when compared with direct TSE. Uniform dispersion was found at 1 wt% loading by direct TSE. PU nanocomposite film reinforced with 2 wt% hybrid 3D nanofillers showed good gas barrier property with ~63% reduction of helium gas permeability to 472 cm3/m2/day from 1287 cm3/m2/day of neat PU film.KEYWORDS: Polyurethanecarbonaceous nanofillersextrusionsupramolecular self-assemblydispersion AcknowledgementsThe authors are thankful to the Director, DMSRDE, Defence Research and Development Organization for support, encouragement, and giving permission to publish the article. The authors are very grateful to Dr. Bapan Adak (former PhD Scholar, IIT Delhi) for helping to prepare the samples by TSE and film preparation by compression molding; Mr. Uttam Saha (for ATR-FTIR), Mr. Sanjay Kanojia (for TGA), Mr. Abhisar Hudda, Mr. Shudhanshu Singh (for XRD), and Ms. Ratna Singh (for helping to prepare the manuscript) from DMSRDE, Kanpur (DRDO). The authors extend their gratitude to Mr. Vipul Garg (B.Tech student, IIT Delhi) for his help with cryo-ultramicrotome. The authors are also thankful to ADRDE, Agra (DRDO), for providing the facility for helium gas permeability testing. The authors are very thankful to the Central Research Facility (CRF), IIT Delhi, India (for providing TEM facility), and the Nano Research Centre (NRC), IIT Kanpur, India (for providing FE-SEM facility). The authors are grateful to the Director, DMSRDE, DRDO, Kanpur, for help, financial support, and granting permission to publish their experimental findings.Disclosure statementNo potential conflict of interest was reported by the author(s).Supplementary dataSupplemental data for this article can be accessed online at https://doi.org/10.1080/09276440.2023.2269344
摘要采用双螺杆挤出(TSE)的方法,将羧化多壁碳纳米管(MWCNT-COOH为1D)、羟基化少层石墨烯(FLG-OH为2D)和固定化多壁碳纳米管(MWCNT-COOH为3D)等层次化碳纳米填料分散到分段热塑性聚氨酯(TPU)中。纳米填料的浓度分别为0.25、0.5、1.0、2.0和5 wt%。为了提高分散水平,还通过超分子自组装路线(SSAR)产生细胞结构,将混合3D纳米填料掺入TPU中。发现纳米填料均匀分散的细胞结构,然后用TSE技术复合。与直接TSE相比,在较高的负载(2 wt%)下,SSAR + TSE观察到大规模均匀分散。直接TSE法在1 wt%的负载下发现均匀分散。以2 wt%的杂化三维纳米填料增强的PU纳米复合膜具有良好的气体阻隔性能,其氦气渗透率从纯PU膜的1287 cm3/m2/天降低至472 cm3/m2/天,降低了约63%。作者感谢国防研究与发展组织DMSRDE主任的支持、鼓励和允许发表本文。作者非常感谢Bapan Adak博士(前博士学者,印度理工学院德里分校)帮助通过TSE制备样品和通过压缩成型制备薄膜;来自坎普尔(DRDO) DMSRDE的Uttam Saha先生(负责ATR-FTIR)、Sanjay Kanojia先生(负责TGA)、Abhisar Hudda先生、Shudhanshu Singh先生(负责XRD)和Ratna Singh女士(帮助准备手稿)。作者对Vipul Garg先生(印度理工学院理工学院学生)在低温超微组方面的帮助表示感谢。作者还感谢阿格拉ADRDE (DRDO)为氦气渗透率测试提供了设备。作者非常感谢印度理工学院德里的中央研究中心(CRF)(提供TEM设备)和印度理工学院坎普尔的纳米研究中心(NRC)(提供FE-SEM设备)。作者感谢DMSRDE, DRDO, Kanpur主任的帮助,财政支持,并允许发表他们的实验结果。披露声明作者未报告潜在的利益冲突。本文的补充数据可以在线访问https://doi.org/10.1080/09276440.2023.2269344
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引用次数: 0
Control of halloysite nanotubes localization into a LLDPE/EVA (70/30) blend through specific chemical modifications and sequence of mixing during extrusion 通过特定的化学改性和挤出过程中的混合顺序,控制高岭土纳米管在LLDPE/EVA(70/30)共混物中的定位
4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2023-10-09 DOI: 10.1080/09276440.2023.2262252
Euphrasie Jasinski, Noëllie Ylla, Aurélie Taguet, Véronique Bounor-Legaré, Pierre Alcouffe, Emmanuel Beyou
ABSTRACTThe control of the localization of halloysite nanotubes (HNT) in a linear low-density polyethylene/ethylene-vinyl acetate copolymer (LLDPE/EVA, 70/30) blend was studied through three approaches: i) Functionalization of the filler, ii) Addition of a compatibilizer and iii) Modification of the processing sequence. First, the HNT surface modification was carried out with three different organosilanes (3-aminopropyltriethoxysilane (APTES), dodecyltricholosilane (DTCS) and triacontyltrichlorosilane (C30)). Grafting amounts about 0.10 mmol/g were reached whatever the nature of the organosilane. Then, the unmodified and modified HNT were mixed with a LLDPE/EVA (70/30) polymer blend using a microextruder and the localization of the fillers were scrutinized by scanning electron microscopy (SEM) analysis. It was observed that both the neat HNT and modified HNT were mostly localized in the EVA phase. These observations were also discussed according to the wettability coefficient determined for neat HNT and modified HNT thanks to contact angle measurements. The addition of PE-g-MA as a compatibilizer to the blend containing the HNT-APTES allowed to localize the HNT in the LLDPE phase. Finally, the influence of the mixing sequence of the different components was evaluated by using a twin-screw extruder, and it was successfully used to localize the modified HNT into the LLDPE phase.KEYWORDS: Halloysite nanotubesfunctionalizationextrusionPE/EVA blend AcknowledgementsThe authors would like to thank Pierre Alcouffe and the members of the Center of Microstructures of the University of Lyon 1 for their assistance in electron microscopy characterizations.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThe authors would like to thank the French National Agency for Research (ANR-18-CE06-0020-03) for funding and the competitiveness clusters Polymeris and Axelera.
摘要通过填料的功能化、增容剂的加入和工艺流程的调整,研究了高岭土纳米管(HNT)在线性低密度聚乙烯/乙烯-醋酸乙烯共聚物(LLDPE/EVA, 70/30)共混体系中的局部化控制。首先,用3-氨基丙基三乙氧基硅烷(APTES)、十二烷基三氯硅烷(DTCS)和三acontyltrichlosi烷(C30)三种不同的有机硅烷对HNT进行表面改性。无论有机硅烷的性质如何,接枝量均达到0.10 mmol/g左右。然后,使用微挤出机将未改性和改性的HNT与LLDPE/EVA(70/30)聚合物共混物混合,并通过扫描电子显微镜(SEM)分析检查填料的定位。结果表明,纯HNT和改性HNT均集中于EVA相。根据接触角测定的纯HNT和改性HNT的润湿性系数,对这些观察结果进行了讨论。将PE-g-MA作为相容剂添加到含有HNT- aptes的共混物中,可以使HNT定位在LLDPE相中。最后,利用双螺杆挤出机对不同组分混合顺序的影响进行了评估,并成功地将改性的HNT定位到LLDPE相。作者要感谢里昂第一大学微结构中心的Pierre Alcouffe和成员在电子显微镜表征方面的帮助。披露声明作者未报告潜在的利益冲突。作者要感谢法国国家研究局(ANR-18-CE06-0020-03)的资助和竞争力集群Polymeris和Axelera。
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引用次数: 0
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Composite Interfaces
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