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Numerical investigation of the effect of ultrasound on paper drying 超声对纸张干燥影响的数值研究
Pub Date : 2022-04-01 DOI: 10.32964/tj21.3.127
M. E. Asar, Z. Noori, J. Yagoobi
The paper drying process is very energy inefficient. More than two-thirds of the total energy used in a paper machine is for drying paper. Novel drying technologies, such as ultrasound (US) drying, can be assessed numerically for developing next-generation drying technologies for the paper industry.This work numerically illustrates the impact on drying process energy efficiency of US transducers installed on a two-tiered dryer section of a paper machine. Piezoelectric transducers generate ultrasound waves, and liquid water mist can be ejected from the porous media. The drying rate of handsheet paper in the presence of direct-contact USis measured experimentally, and the resultant correlation is included in the theoretical model.The drying section of a paper machine is simulated by a theoretical drying model. In the model, three scenarios are considered. In the first scenario, the US modules are positioned in the dryer pockets, while in the second scenario, they are placed upstream of the drying section right after the press section. The third case is the combination ofthe first and second scenarios. The average moisture content and temperature during drying, enhancement of total mass flux leaving the paper by the US mechanism, total energy consumption, and thermal effect of heated US transducers are analyzed for all cases. Results show that the application of the US can decrease the total number of dryer drums for drying paper. This numerical study is based on the US correlation obtained with the US transducer in direct contact with the paper sample. Thus, future work should include US correlation based on a non-contact US transducer.
纸张干燥过程非常低效。造纸机总能耗的三分之二以上用于干燥纸张。新型干燥技术,如超声(US)干燥,可以为造纸工业开发下一代干燥技术进行数值评估。这项工作数值说明了安装在纸机双层干燥器部分的美国换能器对干燥过程能源效率的影响。压电换能器产生超声波,液态水雾可以从多孔介质中喷射出来。实验测量了手写纸在直接接触介质存在下的干燥速率,并将由此产生的相关性包含在理论模型中。采用理论干燥模型对纸机的干燥过程进行了模拟。在该模型中,考虑了三种情况。在第一种情况下,US模块位于干燥机口袋中,而在第二种情况下,它们被放置在干燥部分的上游,就在压机部分之后。第三种情况是第一种和第二种情况的结合。分析了干燥过程中的平均含水率和温度、美国机制对纸张总质量通量的增强、总能耗和加热后的美国换能器的热效应。结果表明,使用US可以减少干燥纸的干燥滚筒总数。该数值研究是基于与纸样直接接触的US换能器获得的US相关性。因此,未来的工作应该包括基于非接触式美国传感器的美国相关。
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引用次数: 0
The Shendye-Fleming OBA Index for paper and paperboard 纸张和纸板的申迪-弗莱明OBA指数
Pub Date : 2022-04-01 DOI: 10.32964/tj21.3.157
A. Shendye, Paul D. FLEMING III, A. Pekarovicova, Veronika Husovska, Kiran Deshpande
We are proposing a new one-dimensional scale to calculate the effects of optical brightening agents (OBA) on the bluish appearance of paper. This index is separate from brightness and whiteness indices.In the paper industry, one-dimensional scales are widely used for determining optical properties of paper and paperboard. Whiteness, tint, brightness, yellowness, and opacity are the most common optical properties of paper and paperboard. Most of the papers have a blue cast generated by addition of OBA or blue dyes. This blue cast is given because of the human perception that bluer is whiter, up to a certain limit. To quantify this effect, it is necessary to determine how much blue cast paper and paperboard have.As the printing industry follows the ISO 3664 Standard for viewing, which has a D50 light source, this also plays a very important role in showing a blue cast. Color perception is based on light source and light reflected from an object. The ultraviolet (UV) component in D50 interacts with OBA to provide a reflection in the blue region of the visible spectrum.Use of a UV blocking filter results in measurements without the effect of emission in the blue region. This difference is used in determining the OBA effect in the visible range of the paper. This equation is known as the Shendye-Fleming OBA Index.
我们提出了一种新的一维尺度来计算光学增白剂(OBA)对纸张泛蓝外观的影响。该指数与亮度指数和白度指数是分开的。在造纸工业中,一维尺度被广泛用于测定纸和纸板的光学性能。白度、色度、亮度、黄度和不透明度是纸和纸板最常见的光学特性。大多数纸张有一个蓝色的铸造产生的OBA或蓝色染料的添加。这种蓝色偏色是由于人类的感知,在一定限度内,越蓝越白。为了量化这种影响,有必要确定蓝铸纸和纸板有多少。由于印刷业遵循ISO 3664观看标准,它具有D50光源,这在显示蓝色偏色方面也起着非常重要的作用。颜色感知是基于光源和物体反射的光。D50中的紫外线(UV)成分与OBA相互作用,在可见光谱的蓝色区域提供反射。使用紫外线阻挡滤光片可使测量结果不受蓝色区域辐射的影响。这种差异用于确定纸张可见范围内的OBA效应。这个方程被称为申迪-弗莱明OBA指数。
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引用次数: 0
Predicting strength characteristics of paper in real time using process parameters 利用工艺参数实时预测纸张的强度特性
Pub Date : 2022-04-01 DOI: 10.32964/tj21.3.143
Shivamurthy Modgi, K. Rajan
Online paper strength testing methods are currently unavailable, and papermakers have to wait for manufacture of a complete reel to assess quality. The current methodology is to test a very small sample of data (less than 0.005%) of the reel to confirm that the paper meets the specifications. This paper attempts to predict paper properties on a running paper machine so that papermakers can see the test values predicted in real time while changing various process parameters.This study was conducted at a recycled containerboard mill in Chicago using the multivariate analysis method. The program provided by Braincube was used to identify all parameters that affect strength characteristics. Nearly 1600 parameters were analyzed using a regression model to identify the major parameters that can help to predict sheet strength characteristics. The coefficients from the regression model were used with real-time data to predict sheet strength characteristics.Comparing the prediction with test results showed good correlation (95% in some cases). The process parameters identified related well to the papermaking process, thereby validating the model. If this method is used, it may be possible to predict various elastic moduli (E11, E12, E22, etc.) in the future as the next step, rather than the traditional single number “strength” tests used in the containerboard industry, such as ring crush test (RCT), corrugating medium test (CMT), and short-span compression strength test.
目前还没有在线纸张强度测试方法,造纸商必须等待完整卷筒的制造才能评估质量。目前的方法是测试卷轴的一个非常小的数据样本(少于0.005%),以确认论文符合规格。本文试图在运行中的纸机上预测纸张的性能,以便造纸商在改变各种工艺参数时可以实时看到预测的测试值。本研究采用多元分析方法在芝加哥的一家回收纸板厂进行。使用Braincube提供的程序识别影响强度特性的所有参数。使用回归模型分析了近1600个参数,以确定有助于预测板材强度特性的主要参数。回归模型的系数与实时数据一起用于预测板的强度特性。将预测结果与试验结果进行比较显示出良好的相关性(在某些情况下为95%)。所确定的工艺参数与造纸工艺吻合较好,从而验证了模型的正确性。如果采用这种方法,未来有可能作为下一步预测各种弹性模量(E11、E12、E22等),而不是纸箱行业使用的传统的单数字“强度”试验,如环压试验(RCT)、瓦楞介质试验(CMT)、短跨抗压强度试验。
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引用次数: 0
Considerations in managing wastewater odor at pulp and paper operations 处理制浆造纸废水异味的考虑
Pub Date : 2022-04-01 DOI: 10.32964/tj21.3.167
Amanda Johansen Mattingly, P. Wiegand, R. Sackellares
Many pulp and paper mills are, at least periodically, faced with the release of odors that can migrate offsite and be considered a nuisance by nearby residents. At chemical pulp mills, perceptible odors associated with reduced sulfur compounds (RSCs) are common, many of which are highly perceptible owing to their low odor thresholds. As releases of RSCs and other odorous substances from production processes are progressively controlled, the proportional contribution from wastewater treatment systems to areal odors can increase.This review paper summarizes important fundamentals of odor generation, source identification, and control. Common odorous substances are identified, and mechanisms for their generation are summarized. Approaches for measuring odorous substances are detailed to enable more effective management, and various odor control strategiesare discussed.
许多纸浆和造纸厂至少会周期性地面临释放出的气味,这些气味可以迁移到厂区外,并被附近的居民视为滋扰。在化学纸浆厂,与还原硫化合物(rsc)相关的可察觉气味是常见的,其中许多是高度可察觉的,因为它们的低气味阈值。随着生产过程中RSCs和其他气味物质的释放逐渐得到控制,废水处理系统对区域气味的比例贡献可能会增加。本文综述了气味产生、来源识别和控制的重要基础。对常见的恶臭物质进行了鉴定,并对其产生机理进行了总结。详细介绍了测量气味物质的方法,以便更有效地管理,并讨论了各种气味控制策略。
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引用次数: 0
Semi-Supervised Fake Reviews Detection based on AspamGAN 基于AspamGAN的半监督虚假评论检测
Pub Date : 2022-03-30 DOI: 10.36548/jaicn.2022.1.002
Chen Jing-Yu, Wang Ya-jun
With the popularization of social software and e-business in recent years, more and more consumers like to share their consumption experiences on social networks and refer to other consumers' reviews and opinions when making consumption decisions. Online reviews have become an essential part of browsing on websites such as shopping, and people's reliance on informative reviews have contributed to the rise of fake reviews. The traditional classification method is affected by the label dataset, which is not only time-consuming, laborious, and subjective, but also the extraction of artificial features also affects the classification accuracy. Due to the relative length of the online text, the possibility of the classifier losing important information increases, this weakens the model’s detection capability. To solve this aforementioned problem, a semi-supervised Generative Adversarial Network (AspamGAN) fake reviews detection method incorporating an attention mechanism is proposed. Using labeled and unlabeled data to correctly learn input distributions, the features required for classification are automatically discovered using deep neural networks, providing better prediction accuracy for online reviews. The approach includes attention mechanisms in the classifier to obtain an adequate semantic representation and relies on a limited dataset of labeled data to detect false reviews, and is applied on the TripAdvisor dataset. Experimental results show that the proposed algorithm outperforms state-of-the-art semi-supervised fake review detection techniques when the label dataset is limited.
近年来,随着社交软件和电子商务的普及,越来越多的消费者喜欢在社交网络上分享自己的消费经历,并在做出消费决策时参考其他消费者的评论和意见。在线评论已经成为购物等网站浏览的重要组成部分,人们对信息丰富的评论的依赖导致了虚假评论的增多。传统的分类方法受标签数据的影响,不仅耗时、费力、主观,而且人工特征的提取也会影响分类的准确性。由于在线文本的相对长度,分类器丢失重要信息的可能性增加,这削弱了模型的检测能力。为了解决上述问题,提出了一种结合注意机制的半监督生成式对抗网络(AspamGAN)虚假评论检测方法。使用标记和未标记的数据正确学习输入分布,使用深度神经网络自动发现分类所需的特征,为在线评论提供更好的预测精度。该方法包括分类器中的注意机制,以获得足够的语义表示,并依赖于有限的标记数据集来检测虚假评论,并应用于TripAdvisor数据集。实验结果表明,在标签数据有限的情况下,该算法优于目前最先进的半监督虚假评论检测技术。
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引用次数: 9
Deployment Strategies for Effective Hydraulic Fracturing Vertical, Highly Deviated and Horizontal Wells Across Challenging Differential Depleted Tight Gas Formations in Oman 阿曼具有挑战性的差异枯竭致密气地层的有效水力压裂直井、大斜度井和水平井部署策略
Pub Date : 2022-03-21 DOI: 10.2118/200073-ms
Juan Chavez Florez, Mohamed Fathy Abdelazim, Khalfan Bahri, Mazin Al-Yaqoubi, A. Abri, A. Hinai
Oman tight gas accumulation has been initially developed with fractured vertical wells targeting up to 10 different hydrocarbon units, as well as with dedicated highly deviated to horizontal wells targeting the most tighter zones. The intrinsic geomechanical, petrophysical and lithological heterogeneities of this tight units impact not only the fracture conductivity distribution but the drainage efficiency of the fractured zones, this is observed as mobility variations across this unit impact their contributions once all become commingle, with the areas of higher mobility dominating the total gas well production, this for all wells architectures. This paper will discuss fundamental formation characterization requirements to assess in-situ stress dynamic variations during the life of the field; incorporating formation pressure points as integral part of the drilling program and in-situ stress measurements supported by comprehensive mini-fracture data evaluation. The use of radioactive tracers in combination with production logging were implemented to assess containment and fracture prediction, providing this an essential tool to determine fracture propagation behavior, deployment strategy and final conductivity distribution. It will be described the logging requirements as well as the lab characterization needed to determine key elastic properties to assess the hydraulic requirements for fracturing individual units or combination of them. It will be discussed how variations on pore pressure and stress profiles, as the field developed, will impact perforation and fracture strategies for vertical, highly deviated and horizontal wells. It will be presented how increase of pressure confinement affects the in-situ elastic properties as depletion is experienced on specific gas units, inducing alterations on stress and net pressure profiles that impact fracture propagation and final conductivity distribution, this becomes of particular importance on highly deviated and horizontal wells where vertical connectivity with all hydrocarbon units is fundamental to maximize recovery. Finally, it will discuss the methodology used for fracture deployment considering the differential depletion expected during the field development and its impact on completion integrity and fracture implementation strategies. We will share the identified best practice that will lead to optimum fracture development while maximize investment.
阿曼致密气的开发最初采用了压裂直井,目标是10个不同的油气单元,以及专门的大斜度水平井,目标是最致密的区域。致密单元固有的地质力学、岩石物理和岩性的非均质性不仅影响裂缝导电性分布,还影响裂缝带的排液效率,这可以通过整个单元的流度变化来观察到,一旦它们混合在一起,流度高的区域就会影响它们的贡献,这对所有的井结构都是如此。本文将讨论在油田生命周期内评估地应力动态变化的基本地层表征要求;将地层压力点作为钻井计划的组成部分,并结合综合微裂缝数据评估支持的地应力测量。利用放射性示踪剂与生产测井相结合来评估围封和裂缝预测,为确定裂缝扩展行为、部署策略和最终导电性分布提供了重要工具。本文将描述测井要求以及确定关键弹性特性所需的实验室特征,以评估压裂单个单元或组合的水力要求。随着油田的开发,孔隙压力和应力分布的变化将如何影响直井、大斜度井和水平井的射孔和压裂策略。当特定的天然气单元经历枯竭时,压力限制的增加如何影响原位弹性特性,引起应力和净压力剖面的改变,从而影响裂缝扩展和最终的导电性分布,这对于大斜度井和水平井来说尤为重要,因为与所有碳氢单元的垂直连通性是最大化采收率的基础。最后,将讨论考虑到油田开发过程中预期的差异损耗及其对完井完整性和裂缝实施策略的影响,用于裂缝部署的方法。我们将分享确定的最佳实践,以实现最佳裂缝开发,同时最大化投资。
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引用次数: 0
What is the Best Artificial Intelligent Technology to Solve Drilling Challenges? 解决钻井挑战的最佳人工智能技术是什么?
Pub Date : 2022-03-21 DOI: 10.2118/200183-ms
S. Gharbi, Abdul Azeez Al Majed, A. Abdulraheem, S. Patil, S. Elkatatny
Drilling operation started drilling more challenging wells that is farer, deeper and in unconventional conditions; this require the drilling industry to adopt new technologies supporting them in these challenges. One of the big potential supporting technologies is the artificial intelligent. Artificial intelligent could help drilling engineers and operation crew in crunching the massive amount of drilling data converting them to decision-like format, leading to safer, faster and more cost effective operations. The challenge is that artificial intelligent projects consists of multi dimension tasks, starting from data handling, infrastructure building, through model development and integrating with existing environment. Such tasks confuses even IT teams, so developing artificial intelligent projects targeting drilling domain will be very tough. Experience shows that a lot of oil & gas artificial intelligent projects fails due to miscommunication between the business domain experts and the artificial intelligent, not having common understanding, problem in the data, or model computability issues could be also other reason for such failure. This paper propose a methodology that will increase the possibility of having success artificial intelligent drilling project. This methodology is CRISP-DM which stand for Cross Industry Standard Process for Data Mining. This methodology consist of the following phases Business Understanding, Data Understanding, Data Preparation, Modeling, Evaluation and Deployment. This paper is shading lights on these phases, also it will derive the readers through a drilling case-study, where this methodology was applied leading to successful artificial intelligent drilling project.
钻井作业开始钻更远、更深、非常规条件下更具挑战性的井;这就要求钻井行业采用新技术来应对这些挑战。其中一个潜力巨大的支持技术是人工智能。人工智能可以帮助钻井工程师和作业人员处理大量钻井数据,将其转换为类似决策的格式,从而实现更安全、更快速、更经济的作业。挑战在于,人工智能项目由多维任务组成,从数据处理、基础设施建设开始,通过模型开发和与现有环境集成。这样的任务甚至会让IT团队感到困惑,因此开发针对钻井领域的人工智能项目将非常困难。经验表明,许多油气人工智能项目的失败是由于业务领域专家与人工智能之间的沟通不畅,没有共同的理解,数据中的问题或模型可计算性问题也可能是此类失败的其他原因。本文提出了一种提高人工智能钻井项目成功可能性的方法。这种方法就是CRISP-DM,即跨行业数据挖掘标准过程。该方法由以下阶段组成:业务理解、数据理解、数据准备、建模、评估和部署。本文对这些阶段进行了阐述,并将通过钻井案例研究来引导读者,该方法已成功应用于人工智能钻井项目。
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引用次数: 0
Experimental Study on the Impact of Protective Packages, Iron, Oxygen and Stainless Steel on Polymer Stability 防护包装、铁、氧和不锈钢对聚合物稳定性影响的实验研究
Pub Date : 2022-03-21 DOI: 10.2118/200156-ms
R. Al-Maamari, Maissa Souayeh, Intisar K. Al-Busaidi, A. Mansour, O. Al-Riyami, R. Al-Mjeni
Oxidative degradation of polymers is caused by combination of Fe2+ and O2 resulting in viscosity loss. During lab tests, synthetic brine without Fe2+ is commonly used. However, most lab and field set-ups are made of stainless steel (SS) which is a possible source of Fe. Therefore, this study investigates the impact of Fe2+ and O2 contents on polymer stability with/without contact of SS in presence/absence of protective packages (ITW and oxygen scavenger). Polymer stability tests were conducted for 1 week at ambient temperature under different O2 concentrations. Four polymer systems were evaluated (without additives, with ITW, with oxygen scavenger and with ITW+oxygen scavenger). Samples were stored in SS and glass bottles. Different Fe2+ concentrations were added to the solutions in the glass bottles. The viscosity of the polymer solutions was measured at anaerobic conditions at different intervals. Viscosity results for polymer samples aged in glass bottles showed that ITW alone or in combination with oxygen scavenger is able to maintain polymer stability up to Fe2+ and O2 levels of 2.5 ppm and 1500 ppb, respectively. At atmospheric condition, these systems were found efficient as the maximum obtained viscosity loss was < 14%. While samples containing only oxygen scavenger maintained polymer stability up to Fe2+ and O2 levels of 2.5 ppm and 500 ppb, respectively, but experienced severe degradation when exposed to atmosphere. Similarly, blank samples experienced severe degradation after exposure to atmosphere and the stability was maintained up to Fe2+ and O2 levels of 0.5 ppm and 500 ppb, respectively. Polymer solutions stored in SS cells experienced noticeable viscosity loss indicating that Fe is released from the SS and contribute to polymer degradation. The blank samples and samples containing oxygen scavenger were stable up to O2 level of 500 ppb. Addition of ITW into these polymer solutions boosted its viscosity stability up to O2 level of 1500 ppb. Exposing polymer samples containing either ITW or oxygen scavenger to atmosphere resulted in severe degradation of around 42% which is higher than the viscosity loss of the blank sample (28%). However, when both ITW and oxygen scavenger were added to the polymer solution and exposed to atmosphere, the viscosity loss was reduced to 26%. This study showed that polymer stability in presence/absence of protective packages can be maintained at initial O2 level of 500 ppb. These findings are directly related to polymer stability during polymer preparation which needs to be considered in any polymer flood design. As protective packages might come handy for maintaining polymer stability in the reservoir, this study can aid in selection of the most feasible protective packages and water treatment requirements.
聚合物的氧化降解是由Fe2+和O2结合引起的,导致粘度损失。在实验室测试中,通常使用不含Fe2+的合成盐水。然而,大多数实验室和现场装置是由不锈钢(SS)制成的,这是铁的可能来源。因此,本研究考察了在有/没有保护包(ITW和氧气清除剂)的情况下,Fe2+和O2含量对聚合物稳定性的影响。在不同O2浓度的环境温度下,对聚合物进行了为期1周的稳定性试验。评估了四种聚合物体系(无添加剂、含ITW、含氧清除剂和ITW+氧清除剂)。样品分别保存在SS瓶和玻璃瓶中。在玻璃瓶溶液中加入不同浓度的Fe2+。在厌氧条件下,以不同的时间间隔测量聚合物溶液的粘度。在玻璃瓶中陈化的聚合物样品的粘度结果表明,ITW单独使用或与氧气清除剂结合使用时,能够保持聚合物的稳定性,分别达到Fe2+ 2.5 ppm和O2 1500 ppb。在常压条件下,当获得的最大粘度损失< 14%时,这些系统被发现是有效的。而仅含氧清除剂的样品在Fe2+和O2浓度分别为2.5 ppm和500 ppb时保持聚合物稳定性,但暴露于大气中时会发生严重的降解。同样,空白样品在暴露于大气后会经历严重的降解,并且在Fe2+和O2水平分别达到0.5 ppm和500 ppb时保持稳定性。储存在SS细胞中的聚合物溶液经历了明显的粘度损失,表明铁从SS中释放出来,并有助于聚合物降解。空白样品和含氧清除剂样品在500ppb O2浓度下是稳定的。在这些聚合物溶液中加入ITW,将其粘度稳定性提高到1500ppb的O2水平。将含有ITW或氧清除剂的聚合物样品暴露在大气中导致约42%的严重降解,高于空白样品的粘度损失(28%)。然而,当ITW和氧气清除剂同时加入到聚合物溶液中并暴露在大气中时,粘度损失降至26%。该研究表明,在初始氧浓度为500ppb时,聚合物在有或没有保护包的情况下都能保持稳定性。这些发现直接关系到聚合物制备过程中的聚合物稳定性,这在任何聚合物驱设计中都需要考虑。由于保护包可能有助于保持储层中聚合物的稳定性,因此该研究可以帮助选择最可行的保护包和水处理要求。
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引用次数: 0
Removing Water Blocking Damage in HTHP Tight Gas Reservoir Using Alternative Fracturing Fluid 利用替代压裂液消除高温高压致密气藏水堵损害
Pub Date : 2022-03-21 DOI: 10.2118/200159-ms
Huifeng Liu, Jianli Zhang, Jiangyu Liu, Zhan-wei Yang, Tie Chen, Y. Gu, B. Baletabieke
Tight gas reservoir is easily damaged by liquid phase because of the small pores and throats in the formation. Hydraulic fracturing is usually used in this kind of reservoir to improve well productivity; however, sometimes the productivity declines instead of increasing after treatments because of the damage of the water-based stimulation fluids. This paper introduces a production decline case in the HTHP tight gas reservoir in Tarim Basin, Western China, and provides a new solution. Dixi gas reservoir belongs to the formation of Jurassic Ahe Group, with burial depth of about 5000m. The formation porosity is between 3.0-7.0%, and the permeability is less than 0.1mD. The average DST production rates of three wells in this area were more than 30×104 m3/d. However, the production declined by 40% after completion. Acidizing and proppant fracturing were both conducted to regain their productivities; however, the production rates were reduced even further after the treatments. One of these wells’ daily production rate declined by 78% compared to DST production after use of acid fracturing and hydraulic fracturing. A series of core flow tests were carried out to find out the causes and solutions. The results showed that the retention of fracturing fluid in the formation caused "water blocking damage", which leaded to a significant increase of water saturation and rapid decline of gas phase permeability. This is considered the main cause of well productivity decline. Therefore, minimizing the capillary force in the formation is considered the main approach to remove the damage. Three series of alternative fracturing fluids were developed and evaluated. The first one is fracturing fluid with methanol. 5%-20% methanol was added to the fracturing fluid to relieve water blocking damage. The results showed that most of the wells fractured by methanol fracturing fluid gained good post-fracturing productivity. Fluorocarbon surfactant fracturing fluid was also developed, in which the concentration of guar gum was reduced to 0.35% to decrease the residual damage. Experimental tests showed that its surface tension was reduced to 0.85mN/m, and the contact angle was increased to 65.47°. Besides, a new nano-scale additive was developed, which can reduce the surface tension of the fracturing fluid from 72.7mN/m to 30.0 mN/m, and increase the contact angle from 38.5° to 126.0°. Thus the capillary force was reduced from 91.78 kPa to -28.44 kPa. Core flow tests under reservoir conditions also showed that the flowback rate of the fracturing fluid with this nano-scale additive was increased by 15% and its displacement pressure was reduced by more than 50% compared with the fracturing fluid without this additive. Besides, the gas-phase permeability of core after treatment with this fracturing fluid was 30% higher than that of normal fracturing fluid. In this paper, the causes of water blocking damage in an HTHP tight gas reservoir during well stimulation were analyzed.
致密气藏由于地层中孔隙和喉道较小,易受液相破坏。这类油藏通常采用水力压裂来提高油井产能;然而,有时由于水基增产液的破坏,产能在处理后反而下降而不是增加。本文介绍了塔里木盆地高温高压致密气藏的一个产量递减案例,并提出了新的解决方案。迪西气藏属于侏罗系阿河群组,埋深约5000m。地层孔隙度3.0 ~ 7.0%,渗透率小于0.1mD。该地区3口井DST平均产量均超过30×104 m3/d。然而,完工后产量下降了40%。为了恢复产能,进行了酸化和支撑剂压裂;然而,经过处理后,产量进一步降低。其中一口井的日产量与使用酸压裂和水力压裂后的DST产量相比下降了78%。进行了一系列岩心流动试验,找出了岩心流动的原因和解决方法。结果表明,压裂液在地层中的滞留造成“水堵损害”,导致含水饱和度显著升高,气相渗透率迅速下降。这被认为是导致油井产能下降的主要原因。因此,最小化地层中的毛细力被认为是消除损害的主要方法。开发并评价了三个系列的替代压裂液。第一个是含有甲醇的压裂液。在压裂液中加入5% ~ 20%的甲醇,以缓解水堵损害。结果表明,绝大多数采用甲醇压裂液压裂的井均获得了较好的压裂后产能。研制了氟碳表面活性剂压裂液,将瓜尔胶的浓度降至0.35%,以减少残余损伤。实验结果表明,其表面张力降低到0.85mN/m,接触角增加到65.47°。此外,开发出一种新型纳米级添加剂,可使压裂液表面张力从72.7mN/m降低到30.0 mN/m,接触角从38.5°增加到126.0°。因此毛细管力从91.78 kPa减小到-28.44 kPa。储层条件下的岩心流动测试也表明,与未添加纳米添加剂的压裂液相比,添加纳米添加剂的压裂液返排速率提高了15%,驱替压力降低了50%以上。经该压裂液处理后的岩心气相渗透率比常规压裂液提高30%。分析了高温高压致密气藏在增产改造过程中发生水堵的原因。介绍了三套替代性压裂液,并给出了室内试验结果。介绍了甲醇压裂液的现场应用情况,表明甲醇压裂液具有良好的除水堵效果。另外两种流体也有望在现场取得有效效果。
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引用次数: 0
Innovative Tailored Spacer System Helps Mitigate Losses and Enhance Cement Bond Log in a High-Lost Circulation Zone on the Largest UAE Offshore Field 在阿联酋最大的海上油田,创新的定制隔离系统有助于减少漏失,提高水泥胶结测井效率
Pub Date : 2022-03-21 DOI: 10.2118/200252-ms
Ahmedagha Hamidzada, Azza Elhassan, Adelson Jose De Barros, Ahmed Rashed Alaleeli, Javier Torres, R. Medina, Bilal Baouia, K. Agapiou
Lost circulation (LC) is commonly encountered in drilling and cementing operations and can be a costly problem that increases nonproductive time (NPT). Various methods can be applied to control losses—from applying best operational practices to incorporating LC control materials in treatment fluids and cement slurries. Among the cementing challenges, the loss of circulation can also be associated with poor zonal isolation and becomes more critical when zones between reservoirs should be covered to avoid sustained casing pressure (SCP) in the future and to extend the life of the well. The application for this tailored spacer was the first one globally. Challenges addressed in the largest offshore field loss zone in the UAE included a high likelihood for losses during initial cementing, narrow equivalent circulating density (ECD) gradient, uncertainty in bringing cement to surface in the casing operation, and zonal isolation between reservoirs, formation, and caprock. As part of the best cementing practices, the design and tailoring of the spacers should be considered. Correct use allows the cement to cover zones of interest with less contamination, and cement properties can develop and interact efficiently with the formation. Using a tailored spacer fluid system engineered to effectively and efficiently help prevent LC and maintain wellbore stability while preparing the wellbore to receive cement is discussed. The tailored spacer system uses additive synergies to help prevent LC in porous and fractured formations and enables control of rheological hierarchy and wellbore fluid displacement efficiency. The spacer was designed to optimize cementing operations where losses are observed and, in this case, incorporate additional LC materials to help prevent severe losses and achieve the desired top of cement (TOC). The tailored spacer system was pumped ahead of the cement slurry, to reduce permeability across the formation, with superior properties that help prevent fluid loss of the cement to the permeable formations. Enhancing the cement bond and allowing an effective mud removal differentiate it from a conventional spacer. Using this spacer system enabled cementing goals to be achieved. Cement was brought to the surface, casedhole logs exhibited excellent cement bonding, and no SCP was registered, helping eliminate the need for unwanted remedial operations to secure the zonal isolation, which saves rig time.
井漏(LC)是钻井和固井作业中常见的问题,并且会增加非生产时间(NPT),成本高昂。可以采用各种方法来控制漏失,从采用最佳操作方法到在处理液和水泥浆中加入LC控制材料。在固井挑战中,循环漏失也可能与层间隔离不良有关,当需要覆盖储层之间的区域以避免未来的持续套管压力(SCP)并延长井的寿命时,循环漏失变得更加关键。这是全球第一次应用这种定制的隔离器。阿联酋海上油田最大的漏失区面临的挑战包括:初始固井期间漏失的可能性高、等效循环密度(ECD)梯度窄、在套管作业中将水泥注入地面的不确定性,以及储层、地层和盖层之间的层间隔离。作为最佳固井作业的一部分,应该考虑隔离器的设计和定制。正确的使用可以使水泥覆盖更少污染的区域,并且水泥的性能可以与地层有效地相互作用。在准备井筒接水泥时,使用定制的隔离液系统可以有效地防止LC并保持井筒稳定性。定制的隔离系统使用添加剂协同作用,有助于防止多孔和裂缝地层中的LC,并能够控制流变等级和井筒流体置换效率。该隔离剂的设计目的是优化观察到漏失的固井作业,在这种情况下,加入额外的LC材料有助于防止严重漏失,并达到理想的水泥顶(TOC)。定制的隔离系统在水泥浆之前被泵入,以降低整个地层的渗透率,其优越的性能有助于防止水泥浆的液体流失到可渗透地层中。与传统的隔离剂相比,它增强了水泥胶结性,能够有效地清除泥浆。使用该隔离系统可以实现固井目标。水泥被带到地面,套管井测井显示了良好的水泥胶结,没有SCP记录,这有助于消除不必要的补救操作,以确保层间隔离,从而节省了钻机时间。
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引用次数: 0
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