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Using Behavior Science to Maximize Human Performance 利用行为科学最大化人类表现
Pub Date : 2021-12-09 DOI: 10.2118/207918-ms
J. López, Monica Alexandra Lopez, Walter Friedl, Maria Elena Arango, Monica Cristina Duran, H. Shibani, David Allison, P. Bordage
Authors use behavior science to help organizations maximize human performance through a cost-effective and sustainable approach. Such approach is based on transformational leaders and employees’ engagement, so they embrace a humanized management system by conviction, not by imposition. This paper shows how to use organizational psychology principles in real case applications, resulting in holistic business improvements, including financial, safety and service quality performance. The authors developed the Engineering Human Performance (EHP) methodology, by improving the Behavior Engineering Methodology (Lopez, et. al., 2020) to help organizations achieve outstanding and sustainable levels of human performance. Over the last ten years, this methodology was successfully applied to more than 50 business processes in an oilfield services company. The EHP four-stages process uses frontline employees’ wisdom to identify sources of behavioral variance, measure adherence to expected behaviors and formulate changes to the operational context to pursue high levels of procedural adherence, sustainably. EHP incorporated statistic models to demonstrate its significant impact to business results, using a fit-for-purpose digital platform. A combination of a coaching program for managers to embrace a leading with purpose approach (Sinek, 2020), and workshops with the front-line associates, generate a healthy flow of communication across the organization. The leading with purpose program improves managers’ leadership by voluntarily selecting and engineering transformational behaviors they adapt and adopt to improve the effectiveness of their leadership style. The impact of the program is measured for statistical significance by applying the Multi-Factor Leadership Questionnaire (Boss, Avolio, 1996) before the coaching program starts, and 90 days after the last session. Workshops with front-line associates use scientific principles to understand the sources of behavioral variance and formulate intervention plans that drive procedural adherence by conviction, not by imposition. An innovative element of EHP is the ‘behavior empowerment center (BEC)’. The BEC coordinates the systematic measurement of adherence to critical behaviors in the front-line, captures and verifies statistical significance of the data, analyzes trends, and prepares reports depicting the levels of behavioral adherence, so crews receive soon, certain, and positive feedback on a regular basis. This feedback loop elicits levels of adherence above 90%, sustainably, and eliminates losses associated to behavioral variance. The BEC uses a unique digital platform designed to bring consistency to the feedback loop to front-line employees and managers. A case study is used to exemplify how EHP is being applied by a major rig company, to improve human performance in workover operations. The paper illustrates the remarkable results of the leading with purpose program and describes the Stages 1 (se
作者使用行为科学来帮助组织通过成本效益和可持续的方法最大化人的绩效。这种方法是基于变革型领导者和员工的参与,因此他们通过信念而不是强制来接受人性化的管理系统。本文展示了如何在实际案例应用中使用组织心理学原理,从而实现整体业务改进,包括财务、安全和服务质量绩效。作者通过改进行为工程方法论(Lopez等人,2020年),开发了工程人力绩效(EHP)方法论,以帮助组织实现卓越和可持续的人力绩效水平。在过去的十年中,该方法已成功应用于一家油田服务公司的50多个业务流程中。EHP的四个阶段流程利用一线员工的智慧来识别行为差异的来源,衡量对预期行为的遵守程度,并制定对操作环境的改变,以追求持续的高水平的程序遵守。EHP采用了统计模型来展示其对业务结果的重大影响,使用了适合目的的数字平台。为管理人员提供指导计划,让他们采用有目的的领导方法(Sinek, 2020),并与一线员工一起举办研讨会,这两种方法相结合,可以在整个组织中形成健康的沟通流。有目的领导计划通过自愿选择和设计他们适应和采用的变革行为来提高他们领导风格的有效性,从而提高管理者的领导能力。在培训计划开始前和最后一次培训后90天,采用多因素领导力问卷(Boss, Avolio, 1996)对培训计划的影响进行统计显著性测量。与一线员工合作的研讨会使用科学原理来理解行为差异的来源,并制定干预计划,通过信念而不是强制来推动程序遵守。EHP的一个创新元素是“行为授权中心(BEC)”。BEC协调对一线关键行为依从性的系统测量,捕获并验证数据的统计意义,分析趋势,并准备描述行为依从性水平的报告,以便工作人员定期收到快速、确定和积极的反馈。这种反馈循环可以持续提高90%以上的依从性,并消除与行为差异相关的损失。BEC使用一个独特的数字平台,旨在为一线员工和管理人员提供一致的反馈循环。通过一个案例研究,说明了一家大型钻井公司如何应用EHP来提高修井作业人员的工作效率。本文阐述了有目的领导计划的显著成果,并描述了EHP方法的第1阶段(选择导致损失的过程)、第2阶段(行为分析)、第3阶段(基线和干预)和第4阶段(扩大规模)。作者认为EHP提供了一种创新的、具有成本效益的方法,以系统和可持续的方式帮助组织最大化人的绩效。该方法的应用不应局限于石油和天然气行业,因为将人为因素纳入不一致的应用过程的重点正在影响许多行业,如果不是全部的话。作者在实施该方法时面临的主要挑战是管理承诺。一些管理者期望改进项目能立竿见影,这可能会破坏效益的可持续性。如果组织致力于扩大项目规模,直至取得显著成果,EHP将给予可持续的改进。实现这些里程碑需要时间(从6个月到2年)、资源和毅力。有目的的领导计划已被证明在获得适当水平的管理承诺,支持EHP和提供出色的结果方面是有效的。这篇论文显示了管理团队的领导风格在统计上的显著改善,以及它如何帮助案例研究公司的业务。至于未来的道路,作者正在探索将人工智能纳入行为测量的选择,不是为了取代面对面的互动,而是为了提高行为测量的准确性,加快反馈循环。
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引用次数: 1
Modified Regeneration Scheme for Energy Efficient Gas Dehydration 节能气体脱水的改进再生方案
Pub Date : 2021-12-09 DOI: 10.2118/207561-ms
Haseeb Ali, S. Sajjad
Molecular Sieve Dehydration units are used for dehydration of natural gas prior to gas processing or transportation. A molecular sieve dehydration system consists of multiple adsorbers which remove water during adsorption cycle until they get saturated with water. Regeneration of a saturated adsorber is performed by passing a hot regeneration gas stream through the adsorber. The hot regeneration gas after passing though the adsorber is then cooled before sending to regeneration gas compression. If an aircooled exchanger is used to cool the hot regeneration gas, heat available in the hot spent regeneration gas ends up in the atmosphere. In this context, an in-house study was performed to examine techno-economic viability of waste heat recovery from the hot spent regeneration gas using a modified regeneration scheme at one of the gas processing sites. The modified scheme involves installation of a new waste heat recovery (WHR) exchanger to exchange the heat available in the hot regeneration gas with regeneration heater's inlet regeneration gas thereby reducing the fuel gas consumption in the regeneration heater as well as power consumption in regeneration gas cooler fans. The study comprised design and operation data collection and analysis followed by assessment of key challenges. The key challenges include performance of the heater in WHR case (i.e. lower fuel gas consumption), space availability for the new WHR exchanger and modifications in the existing system. A thermodynamic model was developed for running various operating scenarios and estimating the WHR potential, including heater's specific fuel gas consumption analysis at varying temperatures, to establish realistic fuel gas savings. Overall, the study has indicated significant energy savings with good financial indicators for the proposed regeneration scheme. It has also showed reduction of peak heat duty of heater & cooler, thus providing an additional advantage of reduced CAPEX for future projects.
分子筛脱水装置用于天然气加工或运输前的脱水。分子筛脱水系统由多个吸附器组成,这些吸附器在吸附循环中除去水分,直到它们被水饱和。饱和吸附器的再生是通过使热再生气流通过吸附器来进行的。热再生气体通过吸附器后,冷却后送至再生气体压缩。如果使用风冷交换器来冷却热再生气体,则热再生气体中可用的热量最终会进入大气。在这种情况下,进行了一项内部研究,以检查在一个气体处理地点使用改进的再生方案从热废再生气体中回收废热的技术经济可行性。修改后的方案包括安装一个新的废热回收(WHR)交换器,将热再生气体中的可用热量与再生加热器的入口再生气体交换,从而减少再生加热器的燃料气体消耗以及再生气体冷却器风扇的功耗。该研究包括设计和操作数据的收集和分析,然后对关键挑战进行评估。关键的挑战包括加热器在高冷工况下的性能(即更低的燃料气体消耗),新高冷换热器的空间可用性以及对现有系统的修改。开发了一个热力学模型,用于运行各种操作场景并估计WHR潜力,包括加热器在不同温度下的特定燃气消耗分析,以建立实际的燃气节约。总体而言,这项研究表明,拟议的再生方案节省了大量能源,财务指标良好。它还显示减少了加热器和冷却器的峰值热负荷,从而为未来的项目提供了减少资本支出的额外优势。
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引用次数: 0
Integration of NMR Factor Analysis, Multifunction LWD Measurements, and T2 Modeling Improve Fluid Identification in Complex Carbonate Reservoirs 核磁共振因子分析、多功能随钻测井和T2建模相结合,提高了复杂碳酸盐岩储层流体识别能力
Pub Date : 2021-12-09 DOI: 10.2118/208207-ms
D. Permanasari, Z. Ernando, Taufik Nordin, Azlan Shah B Johari, Fierzan Muhammad
Carbonate environments are complex by nature and the characterization, based on their petrophysical properties, has always been challenging due to the pore heterogeneity. In this paper, we present the integration of factor analysis applied to while-drilling Nuclear Magnetic Resonance (NMR) data, full-suite data from a multifunction logging-while-drilling (LWD) tool, and modeling of the NMR T2 transverse relaxation time to improve the fluid typing interpretation in complex carbonate reservoirs. The interpretation results are essential for perforation and completion decisions in a high-angle development well. The carbonate reservoirs in this case study are within the Kujung formation in the East Java Basin. Kujung I is a massive carbonate reservoir with abundant secondary porosity, while Kujung II and III consist of interbedded thin carbonate reservoirs and shale layers. High uncertainty in identifying the fluid type existed in the Kujung II and III formations due to the presence of multiple fluids in the reservoir, the effect of low water salinity, as well as pore heterogeneity and diagenesis. Due to the high-angle well profile, LWD tool conveyance became the primary method for data acquisition. NMR while drilling and multifunction LWD tools were run on the same drilling bottomhole assembly (BHA) to provide complete formation evaluation and fluid identification. The NMR factor analysis technique was used to decompose the T2 distribution into its porofluid constituents. Thorough T2 peaks modeling was performed to interpret the fluid signatures from the factor analysis results. Borehole images, caliper, triple-combo, density-magnetic resonance gas corrected porosity (DMRP), as well as time-lapse data were evaluated to identify the presence of secondary porosity and narrow down the T2 fluid signatures interpretation. Each of the porofluid signatures were identified and validated in the Kujung I formation with its proven gas and thick water zone. These signatures were then used as references to interpret the fluid types in the Kujung II and III formations. Gas was identified by a low-amplitude peak in the shorter T2 range between 400 ms to 1 s. Oil or synthetic oil-based mud (SOBM) filtrate was indicated by a high-amplitude peak in the longer T2 range (>1.5 s). The water signatures are very much dependent on the underlying pore sizes. Larger pore sizes will generate longer T2 values, which could fall into the same T2 range as hydrocarbon. For that reason, it is important to combine the NMR porofluid signatures interpretation with other LWD data to restrict the fluid type possibilities. This integrated methodology has successfully improved the fluid type interpretation in the Kujung II and III thin carbonate reservoir targets and was confirmed by the actual production results from the same well. This case study presents excellent integration of LWD NMR with other LWD data to reduce fluid type uncertainties in complex carbonate reservoirs, which w
碳酸盐环境本质上是复杂的,由于孔隙的非均质性,基于其岩石物理性质的表征一直具有挑战性。在本文中,我们介绍了应用于随钻核磁共振(NMR)数据的因子分析、来自多功能随钻测井(LWD)工具的全套数据以及NMR T2横向弛豫时间建模的集成,以提高复杂碳酸盐岩储层的流体类型解释。解释结果对于大角度开发井的射孔和完井决策至关重要。本案例研究的碳酸盐岩储层位于东爪哇盆地的Kujung组。库井ⅰ为块状碳酸盐岩储层,次生孔隙丰富,库井ⅱ和库井ⅲ为薄层碳酸盐岩储层与页岩层互层。由于储层中存在多种流体、低矿化度以及孔隙非均质性和成岩作用的影响,Kujung II和III层的流体类型识别存在很大的不确定性。由于井眼角度大,LWD工具传输成为数据采集的主要方法。随钻核磁共振和多功能随钻测井工具在同一个钻井底部钻具组合(BHA)上下入,以提供完整的地层评价和流体识别。利用核磁共振因子分析技术将T2的分布分解为其孔隙流体成分。进行了彻底的T2峰建模,以解释因子分析结果中的流体特征。通过对井眼图像、井径仪、三重组合、密度磁共振气体校正孔隙度(DMRP)以及延时数据进行评估,以确定次生孔隙度的存在,并缩小T2流体特征解释的范围。每一种孔隙流体特征都在Kujung 1地层中进行了识别和验证,其中包括已探明的天然气和厚水层。然后将这些特征作为参考来解释Kujung II和III地层的流体类型。在400 ms至1 s的较短T2范围内,通过一个低振幅峰来识别气体。油基或合成油基泥浆(SOBM)滤液在较长的T2范围内(>1.5 s)表现为一个高振幅峰值。水特征在很大程度上取决于下伏孔隙大小。孔隙尺寸越大,T2值越长,与油气处于相同的T2范围。因此,将核磁共振孔隙流体特征解释与其他随钻测井数据结合起来,以限制流体类型的可能性,这一点非常重要。该综合方法成功地改善了Kujung II和III薄碳酸盐岩储层目标的流体类型解释,并得到了同一口井的实际生产结果的证实。该案例研究展示了随钻核磁共振与其他随钻数据的出色整合,以减少复杂碳酸盐岩储层中流体类型的不确定性,这些不确定性是常规解释方法无法解决的。在此基础上,类似的综合核磁共振因子分析方法可以应用于同一油田的未来开发井。
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引用次数: 0
Geostatistical Inversion in Carbonate Reservoirs to Map Reservoir Quality With High Predictability – A Case Study From Onshore Abu Dhabi 碳酸盐岩储层地质统计反演可预测储层质量——以阿布扎比陆上油藏为例
Pub Date : 2021-12-09 DOI: 10.2118/207583-ms
S. Al Naqbi, J. Ahmed, J. Vargas Rios, Y. Utami, A. Elila, A. Salahuddin, K. Havelia, R. Elsayed, M. Afia, A. Mukherjee, A. Glushchenko
The Thamama group of reservoirs consist of porous carbonates laminated with tight carbonates, with pronounced lateral heterogeneities in porosity, permeability, and reservoir thickness. The main objective of our study was mapping variations and reservoir quality prediction away from well control. As the reservoirs were thin and beyond seismic resolution, it was vital that the facies and porosity be mapped in high resolution, with a high predictability, for successful placement of horizontal wells for future development of the field. We established a unified workflow of geostatistical inversion and rock physics to characterize the reservoirs. Geostatistical inversion was run in static models that were converted from depth to time domain. A robust two-way velocity model was built to map the depth grid and its zones on the time seismic data. This ensured correct placement of the predicted high-resolution elastic attributes in the depth static model. Rock physics modeling and Bayesian classification were used to convert the elastic properties into porosity and lithology (static rock-type (SRT)), which were validated in blind wells and used to rank the multiple realizations. In the geostatistical pre-stack inversion, the elastic property prediction was constrained by the seismic data and controlled by variograms, probability distributions and a guide model. The deterministic inversion was used as a guide or prior model and served as a laterally varying mean. Initially, unconstrained inversion was tested by keeping all wells as blind and the predictions were optimized by updating the input parameters. The stochastic inversion results were also frequency filtered in several frequency bands, to understand the impact of seismic data and variograms on the prediction. Finally, 30 wells were used as input, to generate 80 realizations of P-impedance, S-impedance, Vp/Vs, and density. After converting back to depth, 30 additional blind wells were used to validate the predicted porosity, with a high correlation of more than 0.8. The realizations were ranked based on the porosity predictability in blind wells combined with the pore volume histograms. Realizations with high predictability and close to the P10, P50 and P90 cases (of pore volume) were selected for further use. Based on the rock physics analysis, the predicted lithology classes were associated with the geological rock-types (SRT) for incorporation in the static model. The study presents an innovative approach to successfully integrate geostatistical inversion and rock physics with static modeling. This workflow will generate seismically constrained high-resolution reservoir properties for thin reservoirs, such as porosity and lithology, which are seamlessly mapped in the depth domain for optimized development of the field. It will also account for the uncertainties in the reservoir model through the generation of multiple equiprobable realizations or scenarios.
Thamama组储层由多孔碳酸盐岩和致密碳酸盐岩层状组成,在孔隙度、渗透率和储层厚度上具有明显的横向非均质性。我们研究的主要目的是绘制变化图和预测井控之外的储层质量。由于储层很薄,地震分辨率无法分辨,因此,对于水平井的成功定位和油田未来的开发来说,以高分辨率和高可预测性绘制相和孔隙度是至关重要的。建立了统一的地质统计反演和岩石物理工作流程,对储层进行了表征。在从深度到时间域转换的静态模型中进行地统计反演。建立了一种鲁棒的双向速度模型,将深度网格及其区域映射到时间地震数据上。这确保了预测的高分辨率弹性属性在深度静态模型中的正确放置。利用岩石物理建模和贝叶斯分类将弹性特性转换为孔隙度和岩性(静态岩石类型(SRT)),并在盲井中进行验证,并用于对多种实现进行排序。在叠前反演中,弹性性质预测受地震资料约束,受变方差、概率分布和导向模型控制。确定性反演被用作指导或先验模型,并作为横向变化的平均值。最初,通过保持所有井为盲来测试无约束反演,并通过更新输入参数来优化预测。随机反演结果也在多个频带进行了频率滤波,以了解地震数据和变差对预测的影响。最后,使用30口井作为输入,生成80个p阻抗、s阻抗、Vp/Vs和密度值。在转换回深度后,使用另外30口盲井来验证预测的孔隙度,相关性超过0.8。根据盲井的孔隙度可预测性和孔隙体积直方图对实现进行排名。具有高可预测性且接近P10, P50和P90(孔隙体积)的实现被选择用于进一步使用。在岩石物理分析的基础上,将预测的岩性类别与地质岩石类型(SRT)联系起来,纳入静态模型。该研究提出了一种创新的方法,成功地将地球统计反演和岩石物理与静态建模相结合。该工作流程将为薄储层生成受地震约束的高分辨率储层属性,如孔隙度和岩性,并将其无缝映射到深度域中,以优化油田开发。它还将通过生成多个等概率实现或情景来解释储层模型中的不确定性。
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引用次数: 0
Firefighting Drones - A Safer & Efficient Technology to Confront Industrial Fires 消防无人机——对抗工业火灾的更安全、更有效的技术
Pub Date : 2021-12-09 DOI: 10.2118/208043-ms
Mohamed Abdalla Almughani-Alnaqbi
This paper presents the variety of possibilities that this new technology can offer and how we can apply those technologies to optimize our HSE and take preventive measures that will be economically and humane solutions to crises. New technology, including Artificial Intelligence & Robots, does not necessarily mean it will replace human jobs and human judgment but will be used as tools to minimize hazards in critical situations and helps to solve the problems in a faster and efficient way. The recommended technology to fight fire in hazardous zones can be described as a “firefighting drone.” This drone can be considered a faster and safer approach for fire suppression that can respond to any fire alarms and fly in narrow places inside the live plant, crude oil storage tanks, and navigate quickly to exact fire location without any fear of crashing it to anything and eliminates the risk of reaching high rise buildings where it is not secured and has low visibility. One such method is a firefighting drone that carries fire extinguisher balls, where it mainly consists of dry powders that contain melamine phosphate as an extinguishing component. This extinguishing ball works as a fire auto hydrant that is attached to the drone. This mechanism helps the drone carry the fire extinguisher balls to any place and throw the ball into the fire to suppress it. The main advantage of such fire extinguisher balls is its lightweight comparing to water, and it is environmentally safe and harmless to the human body if used in hazardous zones such as oil and gas plants. Studies show that fire extinguisher balls have high extinguishing effectiveness and serve a wide range of applications. Results show that around 0.5 kg ball size has the ability to extinguish a 1-meter radius. This paper explains how easy its to build such a drone. However, due to the nature of this application using thermal resistance material is a must, and utilizing Artificial Intelligence will enhance the drone capabilities & will help to improve firefighting methodology. This type of drone is designed to be used in very high-temperature conditions and can be controlled safely from a ground station manually where you can see the fire location and assess the situation without the need to be there and wait for the fire team's presence. With the use of the new lightweight fire extinguish ball, we can enhance the typical current firefighting method for small and medium-scale fire, where it puts out the fire faster & help us prevent it from growing to a more significant fire. The ultimate goal of this drone is to save the life of firefighters, plants, and equipment. Since the oil and gas industry is of high importance in the UAE, using proper and enhanced HSE measures will maintain our assets and avoid crises that will have a massive impact on business continuity.
本文介绍了这种新技术可以提供的各种可能性,以及我们如何应用这些技术来优化我们的HSE,并采取预防措施,这将是经济和人道的危机解决方案。包括人工智能和机器人在内的新技术并不一定意味着它将取代人类的工作和人类的判断,但它将被用作在关键情况下最小化危险的工具,并有助于以更快、更有效的方式解决问题。在危险区域灭火的推荐技术可以被描述为“消防无人机”。这种无人机可以被认为是一种更快、更安全的灭火方法,它可以响应任何火灾警报,在活工厂、原油储罐内的狭窄地方飞行,并快速导航到确切的火灾位置,而不必担心撞到任何东西,并消除了到达不安全且能见度低的高层建筑的风险。其中一种方法是携带灭火器球的消防无人机,它主要由含有三聚氰胺磷酸盐作为灭火成分的干粉组成。这个灭火球作为一个自动消防栓连接在无人机上。这种机构可以帮助无人机携带灭火球到任何地方,并将球扔进火中进行灭火。这种灭火球的主要优点是与水相比重量轻,如果用于石油和天然气工厂等危险区域,对人体无害,对环境安全。研究表明,灭火球灭火效果好,应用范围广。结果表明,大约0.5公斤大小的球有能力扑灭半径1米的范围。这篇论文解释了建造这样一架无人机是多么容易。然而,由于这种应用的性质,使用耐热材料是必须的,利用人工智能将增强无人机的能力,并将有助于改进消防方法。这种类型的无人机被设计用于非常高温的条件下,可以从地面站手动安全控制,在那里您可以看到火灾位置并评估情况,而无需在那里等待消防队的出现。使用新型轻质灭火球,我们可以加强目前中小型火灾的典型灭火方法,更快地扑灭火灾,并帮助我们防止火灾发展成更严重的火灾。这架无人机的最终目标是拯救消防员、植物和设备的生命。由于石油和天然气行业在阿联酋非常重要,因此采用适当和增强的HSE措施将维护我们的资产,并避免对业务连续性产生巨大影响的危机。
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引用次数: 0
New Recommendations for Offshore Wellhead Platform Structural Design Due to Well Conductor Casings Failures: Outcome of a Study Based on Actual Findings 由于井导管套管失效,海上井口平台结构设计的新建议:基于实际发现的研究结果
Pub Date : 2021-12-09 DOI: 10.2118/207632-ms
Abdul Gaffur Varikkodan, A. Sarkar, Mohammed Eissa Mohammed
Detailed study on structurally failed well conductors on offshore wellhead platforms lead us to believe that existing assumptions of conductors transfer only lateral loadings to wellhead platforms while entire well vertical loading will be carried by conductor itself; could be wrong. The well conductors could become ‘forced’ to carry a very large vertical loads incase the conductors are structurally failed; especially once exceeded its original design life. As such, some new considerations during the wellhead platform design, which need to be followed, are recommended here. These are to cater any catastrophic eventuality of conductor failures which will restrain further collapse of the conductors or to avoid any progressive collapse of the platform. The recommendations are from a study based on actual findings observed recently in the offshore field. The connection between conductors and platforms are conventionally designed as guided based on the load transfer assumptions. That is the huge vertical loadings from internal conductor casings and associated items were not a concern for platform design structural engineers, traditionally, and as such the conductors were designed to be structurally connected to the wellhead platforms using vertical guides. Due to extended design service life of platforms, in many cases the design life went up to two times of their original design life, severe degradation of structural integrity of the conductors were observed in the field. Structural analysis and assessment were carried out on many old intact and failed conductors, in the offshore field, in order to assess its structural and loading behavior with respect to supporting wellhead platforms. The study provided that the failed conductors were leaning / collapsing to the wellhead platform resulting in transferring a huge vertical loads which originally were designed to be carried by conductors alone. This huge transfer of vertical loads from conductor to the platform was unexpected and was not considered in platforms original design. Therefore, the platform should have sufficient structural strength to cater such extreme eventuality to avoid the risk of complete collapse. A risk assessment of a tilted / failed conductors indicated that the consequence of total failure of a conductor could be catastrophic in case the platform failed to resist the collapsing conductors. This paper presents the details of the study carried out on aged wellhead platforms, having failed long serving conductors, in Giant offshore field, Abu Dhabi, along with details of new recommendations to be followed while designing new wellhead platforms. The paper also recommends the structural design consideration to be followed while designing wellhead platforms in-case a conductor repair is necessitated in future.
对海上井口平台结构失效的井导管的详细研究表明,现有的假设认为,导管只将横向载荷传递给井口平台,而整个井的垂直载荷将由导管本身承担;可能是错的。如果套管发生结构故障,套管可能会“被迫”承受很大的垂直载荷;特别是一旦超过其原有设计寿命。因此,在井口平台设计过程中,需要遵循一些新的考虑因素。这些是为了应付任何灾难性的导体故障,这将限制导体进一步倒塌或避免任何平台的渐进倒塌。这些建议来自一项基于最近在海上油田观察到的实际发现的研究。导体和平台之间的连接通常是根据负载传递假设设计的。传统上,平台设计结构工程师并不关心内部导体套管和相关物品的巨大垂直载荷,因此,导体被设计为使用垂直导向装置与井口平台相连。由于平台设计使用寿命的延长,在很多情况下,设计寿命达到了原来设计寿命的两倍,现场观察到导体结构完整性严重退化。为了评估其在支撑井口平台上的结构和载荷行为,对海上油田许多老的完整和失效的导管进行了结构分析和评估。研究表明,失效的导体正在向井口平台倾斜/坍塌,导致巨大的垂直载荷转移,而这些载荷原本是由导体单独承担的。这种巨大的垂直载荷从导体到平台的转移是意想不到的,在平台的原始设计中没有考虑到。因此,平台应具有足够的结构强度来应对这种极端情况,以避免完全倒塌的风险。对倾斜/失效导体的风险评估表明,如果平台无法抵御导体的坍塌,导体完全失效的后果可能是灾难性的。本文介绍了在阿布扎比Giant海上油田的老化井口平台上进行的研究的细节,以及在设计新井口平台时应遵循的新建议的细节。本文还提出了今后在设计井口平台时需要考虑的结构设计问题。
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引用次数: 0
Acoustic MEMS Transducers: Look Ahead of the Bit and Geopressure Monitoring 声学MEMS传感器:展望钻头和地压监测
Pub Date : 2021-12-09 DOI: 10.2118/207841-ms
A. Turolla, M. Zampato, S. Carminati, P. Ferrara
This paper describes the design and implementation of Acoustic Micro Electro Mechanical Systems (hereinafter referred to asA-MEMS)working in fluid-coupling mode for HP/HT specifications relevant to downhole applications such as drilling, well and reservoir monitoring. Many cutting edges applications ofA-MEMS in Oil & Gas industry are envisaged. The current work refers to the case study of a "Look Ahead of the Bit"/geopressure monitoring technique (hereinafter referred to asPPM) developed by the authors. A–MEMS with magnetic shuttle transducers have been designed so that they are not affected by environmental pressure like piezoelectric devices commonly used in MWD commercial sonic tools, which are impaired by volumetric shrinking/expansion working principle. This performance is also achieved by embedding an environmental pressure compensator tuned in the whole working bandwidth to grant pressure balance even with oscillatory motion at sonic frequencies (up to 5 kHz). Transmitter acoustic power and receiver sensitivity have been optimized in a bandwidth between 500 and 3500 Hz. A couple of A–MEMS prototypes have been built and successfully tested by using an oil filled pressure vessel at downhole T–P conditions (200 °C, 700bar) and an ad-hoc measurement setup including force, displacement, temperature sensors, transmitter (TX) driver, receiver (RX) lock-in amplifier and anacquisition system. Moreover, modal analysis at typical drilling conditions has been carried out by Stewart platform. Shock up to 1000 g and random vibrations up to 12 g RMS in 5 ÷400 Hz bandwidth have been tested. A–MEMS performance have turned out to be consistent with theoretical model predictions andhave exhibited robustness to T P variations and applied structural stress. PPM method has been validated through a triaxial compression cell in a rock mechanics laboratory, implementing a lab scale scenario with a cap rock located above a permeable rock, undergoing all geopressures of interest. However, piezo transducers used in the experiment underwent a significant failure/damage rate along with performance degrading at pressure increasing. These observations confirmed and motivated the need for A-MEMS technology development in downhole applications.
本文介绍了声学微机电系统(以下简称asA-MEMS)的设计和实现,该系统工作在流体耦合模式下,适用于与钻井、井和油藏监测等井下应用相关的高温高压规范。展望了a - mems在油气行业的许多前沿应用。目前的工作涉及作者开发的“超前预测”/地压监测技术(以下简称asPPM)的案例研究。带有磁穿梭换能器的A-MEMS不像MWD商用声波工具中常用的压电装置那样受环境压力的影响,不受体积收缩/膨胀工作原理的影响。这种性能还通过嵌入一个环境压力补偿器来实现,该补偿器在整个工作带宽中进行调谐,即使在声波频率(高达5 kHz)的振荡运动中也能实现压力平衡。发射机声功率和接收机灵敏度在500 ~ 3500hz的带宽范围内进行了优化。在井下T-P条件下(200°C, 700bar),利用充油压力容器和一个特别的测量装置(包括力、位移、温度传感器、发射器(TX)驱动器、接收器(RX)锁定放大器和采集系统),已经建立了几个A - mems原型,并成功进行了测试。利用Stewart平台进行了典型钻井工况下的模态分析。冲击高达1000克和随机振动高达12克RMS在5 ÷400 Hz带宽已经过测试。A-MEMS性能已被证明与理论模型预测一致,并表现出对T P变化和应用结构应力的鲁棒性。在岩石力学实验室中,通过三轴压缩单元验证了PPM方法,实现了一个实验室规模的场景,即盖层位于渗透性岩石之上,承受所有感兴趣的压力。然而,在实验中使用的压电换能器在压力增加时,随着性能的降低,其失效/损坏率显著降低。这些观察结果证实并推动了A-MEMS技术在井下应用的发展。
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引用次数: 0
An Innovative Approach to Install Production String with ESP to Avoid Productivity Impairment in Multistage Fractured Horizontal Well 利用ESP安装生产管柱的创新方法,避免多级压裂水平井产能受损
Pub Date : 2021-12-09 DOI: 10.2118/207770-ms
M. Aftab, Kashif Amjad, Ayman Elmansour, Animekh Talukdar, Ahmed Rashed AlHanaee, Tarek Mohamed El Sonbaty
Generally, tight reservoirs require hydraulic fracturing to enhance and sustain hydrocarbon production. However, fracturing requires frac string with bigger Internal Diameter (ID) to minimize frictional losses during hydraulic fracturing operation. This string ID may not be suitable to provide optimum Vertical Lift Performance (VLP) during production phase, particularly in oil wells. Therefore, it is required to replace the frac string with production string of smaller ID. Occasionally, artificial lift also becomes essential to overcome VLP issues in future due to progressive water production and declining reservoir pressure. Completion replacement often causes reservoir damage due to killing operation, which can be removed in conventional carbonate reservoirs by matrix stimulation. However, formation damage removal is difficult in hydraulically fractured tight carbonate and sandstone reservoirs. Preventive measures become essential to avoid productivity impairment particularly in hydraulically fractured reservoirs. Different preventative options are proposed and reviewed to isolate reservoir with their advantages and disadvantages. After comprehensive studies and risk assessments, an innovative modification in the completion plan was introduced and finalized. This plan includes production string with Electrical Submersible Pump (ESP) to improve VLP. This completion provides full accessibility intervention job, which may be required for reservoir monitoring and surveillance in future. A comprehensive production test is performed to evaluate and compare the testing results of pre and post workover. Testing results show there is no impairment in productivity of the reservoir, which is avoided in workover process by isolating reservoir section. This paper summarizes the completion design process, selection criteria, challenges, and lessons learnt during design and execution phases. This technique will provide the guidelines for installation of the Production string/ESP in hydraulically fractured reservoir without productivity impairment. With modified design, the reservoir is isolated from wellbore and completion with ESP is run successfully without killing reservoir section. Underbalance conditions are achieved prior to establishing communication between reservoir and wellbore.
通常,致密储层需要水力压裂来提高和维持油气产量。然而,压裂作业要求压裂管柱具有更大的内径(ID),以减少水力压裂作业中的摩擦损失。该管柱ID可能不适合在生产阶段提供最佳的垂直举升性能(VLP),特别是在油井中。因此,需要将压裂管柱替换为较小ID的生产管柱。有时,由于产水量不断增加和油藏压力不断下降,人工举升对于解决未来的VLP问题也变得至关重要。由于压井作业,完井作业通常会对储层造成损害,而在常规的碳酸盐岩储层中,可以通过基质增产来消除这种损害。然而,在水力压裂致密的碳酸盐岩和砂岩储层中,地层损伤的清除是困难的。预防措施对于避免产能下降至关重要,特别是在水力压裂油藏中。提出了不同的预防方案,并对其优缺点进行了综述。经过全面的研究和风险评估,对完井计划进行了创新修改,并最终确定。该计划包括配备电潜泵(ESP)的生产管柱,以提高VLP。该完井提供了全可达性的修井作业,将来可能需要进行储层监测和监视。进行了全面的生产测试,以评估和比较修井前后的测试结果。测试结果表明,在修井过程中通过隔离储层段避免了对储层产能的损害。本文总结了完井设计过程、选择标准、挑战以及设计和执行阶段的经验教训。该技术将为在水力压裂油藏中安装生产管柱/电潜泵提供指导,同时不会影响产能。经过改进的设计,储层与井筒隔离,ESP完井作业成功完成,没有压井。在储层和井筒之间建立连通之前,就可以实现欠平衡状态。
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引用次数: 0
Leveraging Business Intelligence and Data Analytics in an Integrated Digital Production Platform to Unlock Optimization Potentials 在集成数字生产平台中利用商业智能和数据分析来释放优化潜力
Pub Date : 2021-12-09 DOI: 10.2118/208209-ms
A. Alsaeedi, M. Elabrashy, M. Alzeyoudi, M. Albadi, Sandeep Soni, Jose Isambertt, Deepak Tripathi, M. Hidalgo
This paper discusses business intelligence algorithms and data analytics capabilities of an integrated digital production platform implemented in a giant gas condensate field. The advanced workflow focuses on helping the user navigate through the bulk of data to identify patterns and make predictions utilizing exception-based intelligence alarming. This helps derive insightful findings and provides recommendations for users to make efficient business decisions for achieving field potential optimization objectives. An Integrated digital production platform within a giant gas condensate field is implemented with numerous production optimization workflows encompassing daily well and facility performance monitoring and surveillance. The data integration within the systems is enhanced by integration with powerful Business Intelligence (BI) tools, enabling users to create customized dashboards, KPI screens, and exception-based alarm screens. An additional integration to the production platform is carried out with data from real-time sources like PI Asset Framework and corporate databases, improving the integrated production system's daily well and facility surveillance capabilities. The advanced integration of BI tools provided users with various opportunities to identify bottlenecks, production improvement chances, and troubleshooting areas by capitalizing insights from various dashboards and business KPI screens. Further, integrating these dashboards with several corporate data sources and a real-time asset data framework enabled users to harness maximized information embedded in the bulk of data. This also enabled end-users to harness maximized system potential, with all information available under a single collaborative platform. The integration powered by various inbuilt complex algorithms extended scripting capabilities, and enhanced visualization assisted the asset in realizing business KPIs requirements. Business intelligence algorithms in user interface established a drill-down approach to utilize information associated with multiple variables on top of one another. This allowed for the quick identification of trends and patterns in data. The customization approach helped the user to draw maximum information out of data as per their engineering requirements and current practices. This advanced integration facilitated users to minimize their efforts in traditional data analysis such as gathering, mapping, filtering, and plotting. With the help of these powerful features embedded in an integrated platform, the user was able to drive more focus on optimization and minimize time and effort on system configuration. This unique integration was one of its kind. An online integrated digital production platform comprising of wells, networks, and various workflows was integrated with business intelligence tools, thereby providing end-users tremendous opportunities related to system optimization.
本文讨论了大型凝析气田集成数字生产平台的商业智能算法和数据分析能力。高级工作流的重点是帮助用户浏览大量数据,以识别模式,并利用基于异常的智能警报进行预测。这有助于得出深刻的发现,并为用户提供建议,以制定有效的业务决策,实现油田潜在的优化目标。在一个大型凝析气田中实施了一个集成数字生产平台,该平台具有许多生产优化工作流程,包括日常油井和设施性能监测和监视。通过与强大的商业智能(BI)工具的集成,系统内的数据集成得到增强,使用户能够创建定制的仪表板、KPI屏幕和基于异常的警报屏幕。与生产平台的额外集成来自PI资产框架和公司数据库等实时来源的数据,提高了集成生产系统的日常油井和设施监控能力。BI工具的高级集成为用户提供了各种机会,通过利用来自各种仪表板和业务KPI屏幕的洞察力来识别瓶颈、生产改进机会和故障排除区域。此外,将这些仪表板与多个公司数据源和实时资产数据框架集成,使用户能够最大限度地利用嵌入在大量数据中的信息。这也使最终用户能够最大限度地利用系统潜力,所有信息都可以在一个协作平台下获得。由各种内置复杂算法支持的集成扩展了脚本功能,并增强了可视化,从而帮助资产实现业务kpi需求。用户界面中的商业智能算法建立了一种向下钻取方法,以利用与多个变量相关的信息。这允许快速识别数据中的趋势和模式。定制方法帮助用户根据他们的工程需求和当前实践从数据中获取最大的信息。这种先进的集成帮助用户最大限度地减少了他们在传统数据分析(如收集、映射、过滤和绘图)中的工作。在集成平台中嵌入的这些强大功能的帮助下,用户能够更多地关注优化,并最大限度地减少系统配置的时间和精力。这种独特的整合是独一无二的。一个由油井、网络和各种工作流程组成的在线集成数字生产平台与商业智能工具集成在一起,从而为最终用户提供了与系统优化相关的巨大机会。
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引用次数: 0
A World-First: 3-Legged Lateral with Smart Completion, Smart Liners and Inflow-Tracers Across Low-Permeability Multi-Stacked Reservoirs 世界首创:采用智能完井、智能尾管和流入示踪剂的3腿分支井,可穿越低渗透多层油藏
Pub Date : 2021-12-09 DOI: 10.2118/207859-ms
Shihabeldin Gharbawi, Dr. Kristian Mogensen, Abdelkader Aissaoui, Y. Bigno, O. Khan, Gaya Almazrouei, Shawn Almstrong, Meenakshi Subramanian, Alya Al Salati, O. Keshtta, A. Shokry
In a giant, mature UAE offshore field, consisting of complex multi-stacked heterogeneous reservoirs, the western part has been less developed, due to contrasted reservoir properties and low-permeability layers. The development in that part of the field was re-visited, to account for reservoir challenges and surface limitations. The objective was to achieve production mandates, understand reservoir behavior, while minimizing well count and expenditures associated with interventions and surveillance activities. To evaluate this challenging area of the field, a unique multi-lateral well was designed, targeting three distinct reservoirs, and allowing to concurrently produce and understand them in a viable manner. The reservoirs have poor characteristics, with permeability lower than 10 mD, except for the deeper one, which has some high permeability streaks. Accounting for the tight formations, each horizontal leg had to be stimulated efficiently, despite being inaccessible with coiled-tubing. In addition, well production had to be reliably back-allocated to each drain, and meet pre-defined reservoir guidelines. Despite contrasting properties, all three drains had to be produced at reasonable rates, avoiding that one drain would dominate the other two. And finally, enhanced reservoir understanding was required within each drain, with qualitative indication of their flow profile and associated reservoir conformance. The 3-legged multi-lateral oil producer was drilled and completed successfully. In each of the three horizontal laterals, totaling more than 15,000 feet length, drop-off limited-entry ‘Smart Liners’ were installed, to allow bull-heading stimulation. This offered an effective high-volume matrix acidizing method, adapted to the contrasted properties and tight zones encountered along the laterals. The well was equipped with permanent downhole gauges and inflow control valves (ICV's) to dynamically monitor downhole contributions, modulate production from each drain, avoiding well delivery to be dominated by the highest potential reservoir and control unwanted water/gas production to the surface. To complete the picture, chemical in-flow tracers were installed, in the tubing and within each drain, to monitor the laterals’ flow profiles and performance, and measure the individual contribution from each reservoir. This aimed to determine the efficiency of the ‘Smart Liners’ design and proved a cost-effective option to quantify the contribution from the laterals, compared to running regular PLTs. The resulting pilot is the first well in the world to combine a smart completion with three limited entry ‘smart liners’ utilizing drop-off technique and chemical inflow tracers. The pilot well, which behavior is being evaluated over 2021, provides a groundbreaking approach to evaluate and unlock hydrocarbon resources in a poorly developed area of the field, allowing a significant optimization of well count and of associated capital and operating expe
阿联酋是一个大型成熟海上油田,由复杂的多层非均质储层组成,由于储层物性差异和低渗透层,西部开发程度较低。考虑到储层的挑战和地面的限制,对该油田的开发进行了重新考察。目标是完成生产任务,了解油藏动态,同时最大限度地减少井数和与干预和监测活动相关的支出。为了评估这一具有挑战性的区域,设计了一口独特的多分支井,针对三个不同的储层,并允许以可行的方式同时生产和了解它们。储层特征较差,渗透率均低于10 mD,但深层储层存在一些高渗透条纹。考虑到致密地层,尽管连续油管无法进入,但每个水平分支都必须进行高效增产。此外,井的产量必须可靠地分配到每个泄油口,并满足预先定义的油藏准则。尽管有不同的特性,但所有三个排水管必须以合理的速度产生,避免一个排水管支配其他两个排水管。最后,需要加强对每个泄油口内储层的了解,对其流动剖面和相关的储层一致性进行定性指示。3腿多分支采油器顺利钻完井。在三个总长度超过15,000英尺的水平分支中,每一个分支都安装了下入受限的“智能尾管”,以实现多头增产。这提供了一种有效的大容量基质酸化方法,适用于对比性质和横向遇到的致密层。该井配备了永久性井下仪表和流入控制阀(ICV),以动态监测井下贡献,调节每个排液口的产量,避免由潜力最大的储层控制井的输送,并控制不需要的水/气生产到地面。为了完成这幅图,在油管和每个泄油口内安装了化学流动示踪剂,以监测分支的流动剖面和性能,并测量每个储层的单独贡献。该研究旨在确定“智能尾管”设计的效率,并证明与常规的plt相比,这是一种经济有效的选择,可以量化分支井的贡献。该试验井是世界上第一口将智能完井与三个有限进井“智能尾管”相结合的井,该尾管采用了下放技术和化学流入示踪剂。该试验井将在2021年进行评估,为油田欠发达地区的油气资源评估和开发提供了一种开创性的方法,可以显著优化井数以及相关的资本和运营支出。
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Day 1 Mon, November 15, 2021
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