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An Approach to Natural Gas Valorisation Opportunities Screening Along the Decarbonisation Path 沿脱碳路径筛选天然气估值机会的方法
Pub Date : 2021-12-09 DOI: 10.2118/208037-ms
M. Iovane, Marco Flisi
Evolving energy needs and the global energy transition call for proper evaluation of how Natural Gas could support a Decarbonisation path, considering Natural Gas well recognised contribution to GHG emission reduction approaching the ambitious Green World. However, the main question is how gas resources can be properly delivered to satisfy a wide range of markets and usages considering that fundamental driver is the goal of reducing carbon footprint. A methodology was developed, named Gas Master Plan (GMP), which is an integrated study with a novel view, looking to synergic opportunities among energy sources while defining economically sustainable business models and meeting Decarbonisation targets. A Gas Master Plan is a multidisciplinary study assessing the best valorisation routes for Natural Gas resources in a specified country or geographical region. This kind of study analyses gas and energy supply/demand balance, understanding current and future markets and looks for adequate destinations, check existing infrastructures and further possible developments carried by Local Governments or private entities, identify potential gas production for all the involved resources, business modelling, understanding the benefits to the global energy transition targets that such resources could deliver and screening monetization opportunities under a strategic plan view. Thus, a GMP is not just an analysis of upstream volumes to verify whether they match commitments and still fit in their future development plans but it is company-wide joint effort to gather ideas, proposals, topics or issues to be addressed and possible solutions. Broadly speaking resources considered in a typical GMP would be: those under an exploration phase, those just discovered for which a proper development has to be realised, those already in production but for which new market opportunities can be scouted in order to improve their benefit on the energy transition paths while seeking further economic returns. The primary result is to develop a strategy to optimize present production and the development and valorisation of future gas assets, identifying the related GHG profile for each opportunity, supporting the decision-making process on new/future gas initiatives with a coherent plan. The resulting outcomes and conclusions may address specific topics on the short to medium term, like associate to a gas field the proper development project to cover gas and energy commercial demand, or set targets achievable on the medium to long term like supporting a low carbon footprint growth in the energy sector and promoting gas-based industries.
不断变化的能源需求和全球能源转型要求对天然气如何支持脱碳道路进行适当的评估,考虑到天然气对温室气体减排的公认贡献,接近雄心勃勃的绿色世界。然而,考虑到减少碳足迹的根本驱动因素,主要问题是如何正确地输送天然气资源,以满足广泛的市场和用途。开发了一种名为“天然气总体规划”(GMP)的方法,这是一项具有新颖观点的综合研究,旨在寻找能源之间的协同机会,同时定义经济上可持续的商业模式并实现脱碳目标。天然气总体规划是一项多学科研究,评估特定国家或地理区域天然气资源的最佳增值路线。这类研究分析天然气和能源供需平衡,了解当前和未来的市场,寻找合适的目的地,检查现有的基础设施和地方政府或私人实体进行的进一步可能的发展,确定所有相关资源的潜在天然气生产,商业模型,了解这些资源对全球能源转型目标的好处,并从战略计划的角度筛选货币化机会。因此,GMP不仅是对上游产量的分析,以验证它们是否符合承诺,是否仍然适合未来的发展计划,而且是全公司范围内的共同努力,以收集想法、建议、要解决的主题或问题以及可能的解决方案。一般来说,典型的GMP中考虑的资源包括:处于勘探阶段的资源,刚刚发现的资源,必须实现适当的开发,已经生产但可以寻找新的市场机会的资源,以提高其在能源转型路径上的效益,同时寻求进一步的经济回报。主要结果是制定一项战略,以优化当前的生产和未来天然气资产的开发和价值,确定每个机会的相关温室气体分布,并通过连贯的计划支持新/未来天然气计划的决策过程。由此产生的结果和结论可能会解决中短期的具体问题,例如为气田建立适当的开发项目以满足天然气和能源的商业需求,或者设定中长期可实现的目标,例如支持能源部门的低碳足迹增长和促进天然气工业。
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引用次数: 0
Automated Painting Survey, Degree of Rusting Classification, and Mapping with Machine Learning 自动绘画调查,生锈程度分类,与机器学习绘图
Pub Date : 2021-12-09 DOI: 10.2118/208119-ms
Eric Ferguson, Toby Dunne, Lloyd Windrim, Suchet Bargoti, Nasir Ahsan, Waleed Altamimi
Continuous fabric maintenance (FM) is crucial for uninterrupted operations on offshore oil and gas platforms. A primary FM goal is managing the onset of coating degradation across the surfaces of offshore platforms. Physical field inspection programs are required to target timely detection and grading of coating conditions. These processes are costly, time-consuming, labour-intensive, and must be conducted on-site. Moreover, the inspection findings are subjective and provide incomplete asset coverage, leading to increased risk of unplanned shutdowns. Risk reduction and increased FM efficiency is achieved using machine learning and computer vision algorithms to analyze full-facility imagery for coating degradation and subsequent ‘degree-of-rusting’ classification of equipment to industry inspection standards. Inspection data is collected for the entirety of an offshore facility using a terrestrial scanner. Coating degradation is detected across the facility using machine learning and computer vision algorithms. Additionally, the inspection data is tagged with unique piping line numbers per design, fixed equipment tags, or unique asset identification numbers. Computer vision algorithms and the detected coating degradation are subsequently used as input to determine the ‘degree-of-rusting’ throughout the facility, and coating condition status is tagged to specific piping or equipment. The degree-of-rusting condition rating follows common industry standards used by inspection engineers (e.g., ISO 4628-3, ASTM D610-01, or European Rust Scale). Atmospheric corrosion is the number one asset integrity threat to offshore platforms. Utilizing this automatic coating condition technology, a comprehensive and objective analysis of a facility's health is provided. Coating condition results are overlaid on inspection imagery for rapid visualisation. Coating condition is associated with individual instances of equipment. This allows for rapid filtering of equipment by coating condition severity, process type, equipment type, etc. Fabric maintenance efficiencies are realized by targeting decks, blocks, or areas with the highest aggregate coating degradation (on process equipment or structurally, as selected by the user) and concentrating remediation efforts on at-risk equipment. With the automated classification of degree-of-rusting, mitigation strategies that extend the life of the asset can be optimised, resulting in efficiency gains and cost savings for the facility. Conventional manual inspections and reporting of coating conditions has low objectivity and increased risk and cost when compared to the proposed method. Drawing on machine learning and computer vision techniques, this work proposes a novel workflow for automatically identifying the degree-of-rusting on assets using industry inspection standards. This contributes directly to greater risk awareness, targeted remediation strategies, improving the overall efficiency of the
连续结构维护(FM)对于海上油气平台的不间断作业至关重要。FM的主要目标是管理海上平台表面涂层降解的开始。需要物理现场检查程序,以及时检测和分级涂层状况。这些过程成本高、耗时长、劳动密集,而且必须在现场进行。此外,检查结果是主观的,提供不完整的资产覆盖,导致计划外停机的风险增加。通过使用机器学习和计算机视觉算法来分析涂层退化的全设施图像,并根据行业检查标准对设备进行“生锈程度”分类,从而降低了风险,提高了FM效率。使用地面扫描仪收集整个海上设施的检查数据。使用机器学习和计算机视觉算法检测整个设施的涂层退化。此外,检查数据被标记为每个设计的唯一管道编号,固定设备标签或唯一资产识别号码。计算机视觉算法和检测到的涂层退化随后被用作输入,以确定整个设施的“生锈程度”,涂层状况状态被标记到特定的管道或设备上。锈蚀程度等级遵循检验工程师使用的通用行业标准(例如,ISO 4628-3, ASTM D610-01或欧洲锈蚀等级)。大气腐蚀是海上平台资产完整性的头号威胁。利用这种自动镀膜状态技术,可以对设备的健康状况进行全面、客观的分析。涂层状况结果叠加在检测图像上,以便快速可视化。涂层状况与设备的个别实例有关。这允许根据涂层状况严重程度,工艺类型,设备类型等快速过滤设备。织物维护效率的实现是针对甲板、街区或区域的最高聚合涂层降解(在工艺设备或结构上,由用户选择)和集中修复工作在危险的设备。通过对生锈程度的自动分类,可以优化延长资产寿命的缓解策略,从而提高效率并节省设施成本。与提出的方法相比,传统的人工检测和报告涂层状况的客观性低,风险和成本增加。利用机器学习和计算机视觉技术,这项工作提出了一种新的工作流程,用于使用行业检查标准自动识别资产的生锈程度。这直接有助于提高风险意识,制定有针对性的补救策略,提高资产管理过程的整体效率,并减少海上设施的停机时间。
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引用次数: 0
Roadmap for Digitalized Asset Integrity Management System 数字化资产完整性管理系统路线图
Pub Date : 2021-12-09 DOI: 10.2118/208117-ms
Asad Ali, Kevin Maley, Seonyeob Li, Ahmed Al Owaid, Abdullah Al Shehhi
Asset integrity management system (AIMS) consisting of risk based inspection (RBI) and inspection management system (IMS) coupled with digitized equipment records and use of inspection tablets/mobiles will make paperless system for fast and timely decisions & actions. This paper provides a roadmap for implementation of an efficient and cost effective asset integrity management system that will increase the plant reliability & availability, decrease the time and efforts required for inspection, thus ultimately reducing the associated costs of operations. In this paper, the focus is towards digitalized AIMS that should make a company move to digital transformation and enabling it to adapt to industry 4.0 technologies such as artificial intelligence, augmented reality, data analytics, machine learning etc. First step is to perform a gap assessment of existing system to compare what is currently available within organization and what is required for going fully digital for AIM. Next step is to identify software features that are required for AIM digitalization and establish them as point based rating system which are used for rating best suitable software available in the market. Unique features for RBI module, inspection management module and field interface (tablet) module are identified with appropriate weightage to influence the software selection decision. Finally, an estimation of required resources, manpower timeline is provided that will guide in all phases of the implementation. Return on investment on such projects is manifolds. The digitalized AIM will greatly reduce the cost of day to to asset integrity management operations as it will no longer be needed to use multiple paper based reports and separate systems for RBI and IMS functions. Use of field tablet/mobile with possibility of artificial intelligence tools, will significantly reduce the time required for inspectors to do the on site inspection/testing & reporting. Interfacing of digitalized system with ERP/CMMS will automate the work order/notification system. Thus it will reduce an overall effort both in terms of time & money. The roadmap for digitalization of AIMS system will help any organization to make its AIMS digital and achieve the benefits of such system. The methodology provided is unique and can be adopted as best practices by the industry for digitally transforming the AIMS.
资产完整性管理系统(AIMS)由基于风险的检查(RBI)和检查管理系统(IMS)组成,再加上数字化设备记录和检查平板电脑/手机的使用,将使无纸化系统能够快速及时地做出决策和行动。本文为实施高效且具有成本效益的资产完整性管理系统提供了路线图,该系统将提高工厂的可靠性和可用性,减少检查所需的时间和精力,从而最终降低相关的运营成本。在本文中,重点是数字化目标,这应该使公司转向数字化转型,使其能够适应工业4.0技术,如人工智能,增强现实,数据分析,机器学习等。第一步是对现有系统进行差距评估,以比较组织内当前可用的系统和AIM完全数字化所需的系统。下一步是确定AIM数字化所需的软件功能,并将其建立为基于点的评级系统,用于评级市场上最合适的软件。识别RBI模块、检查管理模块和现场接口(平板)模块的独特功能,并赋予适当的权重,以影响软件选择决策。最后,提供了所需资源和人力时间表的估计,这将指导执行的所有阶段。这些项目的投资回报是多种多样的。数字化AIM将大大降低资产完整性管理运营的日常成本,因为它不再需要为RBI和IMS功能使用多个纸质报告和单独的系统。使用现场平板电脑/手机以及可能的人工智能工具,将大大减少检查员进行现场检查/测试和报告所需的时间。数字化系统与ERP/CMMS的接口将使工单/通知系统自动化。因此,它将减少在时间和金钱方面的总体努力。AIMS系统的数字化路线图将帮助任何组织实现其AIMS数字化,并实现该系统的效益。所提供的方法是独特的,可以作为行业数字化改造AIMS的最佳实践。
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引用次数: 1
A Holistic Study on Performance Evaluation of Horizontal Wells and its Implications on Tight Spacing Drilling Strategy in Mauddud Reservoir 毛杜德油藏水平井动态综合评价及其对致密钻井策略的启示
Pub Date : 2021-12-09 DOI: 10.2118/207972-ms
L. Konwar, Bader Alhammadi, Ebrahim Alawainati, Ajithkumar Panicker
The objective of this paper is to present the comparative results of comprehensive analysis of horizontal well productivity and completion performance with vertical wells drilled and completed within same time window in the Mauddud reservoir in the Bahrain Oil Field. The study also focuses on performance evaluation of horizontal wells drilled in different areas of the field. Key reservoir risks and uncertainties associated with horizontal wells are identified, and contingency and mitigation plans are devised to address them. Besides controlling gas production, the benefits of using cemented horizontal wells over vertical wells are highlighted based on performance of recently completed workovers and economic evaluation. Reservoir and well performance are analyzed using a variety of analytical techniques such as well productivity index (PI), productivity improvement factor (PIF), normalized productivity improvement factor (PIFn), well productivity coefficient (Cwp), in conjunction with a statistical distribution function to reflect the average and most likely values. In addition, average oil/gas/water production, cumulative production, reserves, and estimated ultimate recovery (EUR) are compared for both vertical and horizontal wells using decline curve analysis. Furthermore, economics are evaluated for tight spacing drilling with vertical wells, as well as horizontal cemented wells, to optimize future development of Mauddud reservoir. Based on the evaluation, it is inferred that the average horizontal well outperforms a vertical well in terms of production rate, PI, PIF, reserves, and EUR in the field except in waterflood areas. Based on average cumulative oil, reserves and EUR, and well productivity coefficient, overall performance of horizontal wells are better in the GI area in comparison their counterparts in the North/South areas of the Mauddud reservoir, where the dominant mechanism is strong water drive. High gas and water production in horizontal wells are attributed to open-hole completions of the wells and the possibility of poor cementing. A trial has been completed recently in a few horizontal wells using cased-hole cemented completion with selected perforations, resulting in improved oil rates and the drastic reduction of gas to oil ratio. Furthermore, two new cased-hole cemented horizontal wells are planned in 2021 as a trial. A detailed cost-benefit analysis using a net present value concept is performed, leading to a rethink of future development strategies with a mix of both vertical as well as horizontal wells in the GI area. Using the dimensionless correlations and distribution functions, the productivity and PIF of new horizontal wells to be drilled in any area can be predicted during early prognosis given the values of average reservoir permeability, well length, and fluid properties. This study can be used as a benchmark for the development of a thin oil column with a large and expanding gas cap under crestal gas injecti
本文的目的是对巴林油田Mauddud油藏同一时间窗内钻完的水平井产能和完井性能与直井进行综合分析的对比结果。研究还重点对油田不同区域的水平井进行了性能评价。识别与水平井相关的主要油藏风险和不确定性,并制定应急和缓解计划来解决这些问题。除了控制产气量外,根据最近完成的修井作业和经济评估,强调了使用胶结水平井优于直井的好处。利用各种分析技术,如油井产能指数(PI)、产能提高系数(PIF)、标准化产能提高系数(PIFn)、油井产能系数(Cwp),结合统计分布函数来分析油藏和油井的动态,以反映平均值和最可能的值。此外,通过递减曲线分析,比较了直井和水平井的平均油/气/水产量、累计产量、储量和估计最终采收率(EUR)。此外,为了优化Mauddud油藏的未来开发,还对直井和水平胶结井的致密钻井进行了经济性评估。根据评价,除注水区域外,水平井在产量、PI、PIF、储量和EUR等方面均优于直井。从平均累计产油量、储量、EUR和井产能系数来看,GI区水平井总体表现优于Mauddud油藏北、南两区水平井,其主要机制为强水驱。水平井的高产气、高产水是由于裸眼完井和固井不良的可能性。最近在几口水平井中完成了一项试验,采用套管井胶结完井,选择了一些射孔,提高了产油率,显著降低了气油比。此外,计划在2021年试验两口新的套管井胶结水平井。使用净现值概念进行了详细的成本效益分析,从而重新思考GI地区的未来开发策略,包括垂直井和水平井的组合。利用无因次相关函数和分布函数,可以根据平均储层渗透率、井长、流体性质等参数,在早期预测中预测任意地区新钻水平井的产能和PIF。该研究结果可作为垂、水平井在顶注条件下开发气顶较大且不断扩大的薄油柱的基准。
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引用次数: 0
A Review of Downhole Wireless Technologies and Improvements 井下无线技术及其改进综述
Pub Date : 2021-12-09 DOI: 10.2118/207466-ms
Brett Bouldin, Ahmed Alshmakhy, Ahmed Khaled Bazuhair, Muzoon Hasan Alzaabi, Jarl André Fellinghaug
Downhole wireless communication in the form of mud pulse telemetry enabled directional drilling over the past 60 years and has been hugely successful. Technologies like Measurement While Drilling (MWD), Logging While Drilling (LWD), and Geosteering would simply not exist without it. But in the Production and Producing end of the business, applications for downhole wireless communication have been less clear, especially where long distances and long-term monitoring are concerned. Several wireless technologies are in use today for long-term production applications. Electromagnetic (EM), acoustic, and pressure pulse telemetries are finding application as wireless production gauges, drill stem test tools, and drilling alternatives to pressure pulse. But the large-scale vision of, "Breaking the Wire!" in production wells has not yet occurred. Permanent Downhole Gauges (PDG) with an umbilical to surface are still the product of choice for long-term production monitoring. A history of wireless approaches in production applications will be given and the different methods used in the industry will be explained. A comparison and contrast of wireless telemetry methods will be explored, explained, and evaluated. Advantages and disadvantages will be listed for each approach. A ranking system will be employed to illustrate the evaluation results of the different wireless telemetry methods. New variants for wireless telemetry, power supplies, and measurement methods will be proposed. Preferred applications for each gauge type will be given. Downhole gauges can be improved by integrating pressure pulse, a downhole power generator, and downhole flow rate measurement into a single unit. The overall size can be ten times shorter than existing systems while still generating a larger wireless signal. Such a system would make wireless downhole gauges much more practical and should significantly increase their uptake in the industry. Real-time measurement of downhole pressure and downhole flow rate transforms the accuracy and effectiveness of Pressure Transient Analysis (PTA). Better reservoir understanding can be gained by using only drawdown tests, without shutting in the well. Smaller tools are generally more cost effective.
在过去的60年里,泥浆脉冲遥测形式的井下无线通信使定向钻井取得了巨大的成功。如果没有它,像随钻测量(MWD)、随钻测井(LWD)和地质导向等技术就不会存在。但是在生产和生产端,井下无线通信的应用还不太清楚,特别是在长距离和长期监测的情况下。目前有几种无线技术用于长期生产应用。电磁(EM)、声波和压力脉冲遥测技术正在被广泛应用于无线生产测量、钻柱测试工具以及压力脉冲的钻井替代品。但在生产井中大规模“断线”的愿景尚未实现。带脐带到地面的永久性井下仪表(PDG)仍然是长期生产监测的首选产品。将给出生产应用中无线方法的历史,并解释工业中使用的不同方法。比较和对比无线遥测方法将探讨,解释和评估。将列出每种方法的优点和缺点。本文将采用一个排名系统来说明不同无线遥测方法的评估结果。将提出无线遥测、电源和测量方法的新变体。将给出每种压力表类型的首选应用。通过将压力脉冲、井下发电机和井下流量测量集成到一个单元中,井下仪表可以得到改进。整体尺寸可以比现有系统小十倍,同时仍能产生更大的无线信号。这样的系统将使无线井下仪表更加实用,并将大大提高其在行业中的应用。井下压力和井下流量的实时测量改变了压力瞬变分析(PTA)的准确性和有效性。通过只使用降压测试,无需关井,可以更好地了解储层。较小的工具通常更具成本效益。
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引用次数: 3
How Do Bankruptcies in the Shale Sector Induce Operators to Focus on Value Creation? 页岩行业的破产是如何促使运营商专注于价值创造的?
Pub Date : 2021-12-09 DOI: 10.2118/207910-ms
Majed Ayed Alsuwailem, Malik Selemankhel
Between January 2015 and early 2021, about 76 of the approximately 2,160 small-to-medium independent companies in the tight oil sector filed for Chapter 11 protection. These filings mostly occurred in 2016 and 2019. These companies were negatively impacted by the low oil prices in these years owing to their lack of financial discipline and poor financial risk assessments. As a result, they declared bankruptcy. News outlets tend to amplify bankruptcy filing announcements in the oil and gas sector. Nevertheless, our analysis shows that these bankruptcy declarations do not imply that the shale oil and gas sector collapsed. The ailing operators in 2019 were responsible for about 8.5% of total tight oil production in the United States. This volume did not disappear from the market because of the Chapter 11 provisions. Instead, the ailing operators either became more efficient and financially disciplined or transferred their assets to more efficient operators. Over 33 independent companies have ultimately emerged from bankruptcy. These companies successfully reached debt restructuring resolutions with their investors, transferred equity ownership to investors or sold or leased their assets to other operators. Companies that failed to adapt exited the oil market through either liquidation or acquisitions by other companies. Going forward, more consolidations are expected in the shale industry, especially among medium-to-large independent producers that accrued large debts in previous years. These producers will either enter bankruptcy owing to financial headwinds and market uncertainty or be acquired by larger companies. This analysis shows that bankruptcies in the tight oil sector may be viewed positively or negatively depending on the situation and perspective. Bankruptcies do incur different types of costs and losses to many parties. However, consolidation that improves the efficiency of resource allocation can be viewed as a positive sign for the economy. Operators, equity owners, debtors-in-possession and the oil and gas industry can therefore view bankruptcies within the industry differently.
2015年1月至2021年初,致密油行业约2160家中小型独立公司中,约有76家申请了破产法第11章保护。这些申请主要发生在2016年和2019年。由于缺乏财务纪律和糟糕的财务风险评估,这些公司受到了近年来低油价的负面影响。结果,他们宣布破产。新闻媒体往往会放大油气行业的破产申请公告。然而,我们的分析表明,这些破产声明并不意味着页岩油气行业崩溃。2019年,境况不佳的运营商占美国致密油总产量的8.5%左右。这种成交量并没有因为破产法第11章的规定而从市场上消失。相反,境况不佳的运营商要么变得更高效、财务更自律,要么将资产转移给效率更高的运营商。超过33家独立公司最终摆脱了破产。这些公司成功地与投资者达成了债务重组决议,将股权转让给投资者,或将资产出售或租赁给其他运营商。未能适应的公司通过清算或被其他公司收购退出了石油市场。展望未来,页岩行业预计会有更多的整合,尤其是那些在前几年积累了巨额债务的大中型独立生产商。这些生产商要么会因金融逆风和市场不确定性而破产,要么会被更大的公司收购。这一分析表明,致密油行业的破产可能是积极的,也可能是消极的,这取决于情况和观点。破产确实会给多方带来不同类型的成本和损失。然而,提高资源配置效率的整合可以被视为经济的一个积极信号。因此,作业者、股权所有者、债务人和油气行业可以以不同的方式看待行业内的破产。
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引用次数: 0
Step Change Transformation of Legacy Rigs to Autonomous Drilling Rigs 传统钻机向自主钻机的逐步转变
Pub Date : 2021-12-09 DOI: 10.2118/207551-ms
S. Ziatdinov, Titto Thomas Philip
During the past decade, drilling automation systems have been an attractive target for a lot of operating and drilling companies. Despite progress in automation in various industries, like mining and downstream, the drilling industry has lagged far behind in the real application of autonomous technologies implementation. This can be attributed to harsh environment, high level of uncertainty in input data, and that majority of stock is legacy drilling rigs, resulting in capital intensive implementations. In the past years there have been several attempts to create fully automated rigs, that includes surface automation and drilling automation. Such solutions are very attractive, because they allow people to move out of hazardous zones and, at the same time, improve performance. However, the main deficiency of such an approach is the very high capital investment required for development of highly bespoke rigs (Slagmulder 2016). And in the current business environment, with high volatility in oil and gas prices, plus the huge negative effect of the Covid-19 crisis on the world's economic situation, it would be hard to imagine that there are a lot of companies willing to make such a risky investment. In addition to this, due to the lack of demand, the market is full of relatively new, high-performance rigs. Taking all these into account, the obvious question is whether it makes sense to invest money and time into the development of drilling automation. The answer should be yes, for three substantial reasons:Automation improves personal safety, by moving people out of danger zones;Automation improves process safety, by transferring execution from person to machine, which reduces the risk of human error;Automation improves efficiency by bringing consistency to drilling and through the use of self-learning algorithms, which allow machines to drill each successive well better than the previous. This paper will not look into surface automation, such as pipe-handling, chemical and mud handling on site. The paper is focused on the subsurface, namely on the drilling automation process, the challenges that need to be overcome to deploy a vendor agnostic system on a majority of existing rigs. A vendor agnostic system is a modification of an operator's autonomous drilling system (Rassenfoss 2011), designed to use existing rigs, BHAs, and have minimum footprint on the rigs for operational use. A vendor agnostic system will increase adoption of automated technologies and further drive improvements in operational and business performance
在过去的十年中,钻井自动化系统已经成为许多钻井公司的一个有吸引力的目标。尽管采矿和下游等各个行业的自动化都取得了进步,但钻井行业在自主技术的实际应用实施方面远远落后。这可归因于恶劣的环境,输入数据的高度不确定性,以及大部分库存是传统钻机,导致资本密集型的实施。在过去的几年里,已经有几次尝试创建全自动钻机,包括地面自动化和钻井自动化。这样的解决方案非常有吸引力,因为它们可以让人们离开危险区域,同时提高工作效率。然而,这种方法的主要缺点是开发高度定制的钻机需要非常高的资本投资(Slagmulder 2016)。在当前的商业环境下,油气价格波动剧烈,加上新冠肺炎疫情对世界经济形势的巨大负面影响,很难想象会有很多企业愿意进行如此冒险的投资。除此之外,由于需求不足,市场上充斥着相对较新的高性能钻机。考虑到所有这些因素,显而易见的问题是,投入资金和时间来开发钻井自动化是否有意义。答案应该是肯定的,原因有三:自动化通过将人员从危险区域转移到机器来提高人身安全;自动化通过将执行任务从人转移到机器来提高过程安全性,从而降低了人为错误的风险;自动化通过提高钻井的一致性和使用自学习算法来提高效率,使机器能够比以前更好地连续钻探一口井。本文将不涉及地面自动化,如管道处理,化学品和泥浆处理现场。本文的重点是地下,即钻井自动化过程,在大多数现有钻机上部署供应商不可知系统需要克服的挑战。与供应商无关的系统是对作业者自主钻井系统的改进(Rassenfoss 2011),旨在使用现有的钻机、bha,并且在作业中对钻机的占用面积最小。与供应商无关的系统将增加自动化技术的采用,并进一步推动操作和业务性能的改进
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引用次数: 0
Petroleum Development Oman Forecasting Management System 阿曼石油开发预测管理系统
Pub Date : 2021-12-09 DOI: 10.2118/208108-ms
Hilal Mudhafar Al Riyami, Hilal Mohammed Al Sheibani, Hamed Ali Al Subhi, Hussain Taqi Al Ajmi, Zeinab Youssef Zohny, Azzan Qais Al Kindy
Production performance forecasting is considered as one of the most challenging and time consuming tasks in petroleum engineering disciplines, it has important implications on decision-making, planning production and processing of facilities. In Petroleum Development Oman (PDO), which is the major petroleum company in Oman, production forecast provides a technical input basis for the economic decisions throughout the exploration and production lifecycle. Reservoir engineers spend more than 250 days per year to complete this process. PDO Forecast Management System (FMS) was introduced to transform the conventional forecasting of gas production. Employing the latest state-of-the-art technologies in the field of data management and machine learning (ML), PDO FMS aims at optimizing and automating the process of capturing, reporting, and predicting hydrocarbon production. This new system covers the full forecast processes including long and short-term forecasting for gas, condensate, and water production. As a pilot project, PDO FMS was deployed on a cluster of 272 wells and relied on agile project management approach to realize the benefits during the development phase. Deployment of the new system resulted in a significant reduction of the forecasting time, optimization of manpower and forecasting accuracy.
生产动态预测是石油工程学科中最具挑战性和最耗时的任务之一,它对设施的生产和加工决策、规划具有重要意义。阿曼石油开发公司(PDO)是阿曼主要的石油公司,产量预测为整个勘探和生产生命周期的经济决策提供了技术投入基础。油藏工程师每年要花费250多天的时间来完成这一过程。引入PDO预测管理系统(FMS)对传统的天然气产量预测进行了改造。PDO FMS采用数据管理和机器学习(ML)领域的最新技术,旨在优化和自动化捕获、报告和预测油气产量的过程。这套新系统涵盖了天然气、凝析油和水产量的长期和短期预测。作为一个试点项目,PDO FMS部署在272口井的集群上,并依靠敏捷项目管理方法在开发阶段实现了效益。新系统的部署大大缩短了预测时间,优化了人力资源,并提高了预测的准确性。
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引用次数: 0
Step Change in Delivering High Fracture Wells by Eliminating Expandable Liner 通过消除膨胀尾管,实现高压裂井交付的阶梯式变化
Pub Date : 2021-12-09 DOI: 10.2118/207934-ms
Ali Salim Al Sheidi, Hatim Abdul Raheem Al Balushi, Zahra Al Rawahi, Yahya Hilal Al Amri, D. Mansur
This paper discusses the journey of finding alternate solution for having to run the Expandable Liners operations in the Fahud field which is already one of the most operationally challenging fields to drill in Petroleum Development Oman (PDO), due to the presence of a gas cap in highly fractured and depleted limestone formations with total losses and the need for dynamic annulus fill to maintain primary well control. In Fahud field, there is a highly reactive shale formation within reservoir limestone formation. Due to high likelihood of total losses, this shale formation caused bore hole instability challenges while drilling. And with more depletion took place, the challenges became more frequently to occurred. In 2001, expandable tubular liner was introduced to address these bore hole instability challenges while drilling highly reactive shale formation under total losses in the 8-1/2″ section. The use of expandable technology was sustained over the years in delivering all wells drilled to traverse this reactive shale column. Previously before 2001, wells used to have fat well design by installations of extra casing to cover the formations and problematic zones. Also, Fahud field was not depleted as it is now, and the problematic shale zone used to drill by normal conventional way without any issue using inhibition frilling fluid. Petroleum Development Oman (PDO) identified expandable liner as a preferred alternative to ‘Fat’ well design. The ‘Fat’ well design would have a large hole size through potential loss zones, resulting in unmanageable volumes of water being required. Expandable liber was fast-tracked - various technical options were considered by PDO with expandable liner technology being identified as the best solution to address the problem of the shale column. However, the deployment of expandable tubular liner technology supported to drill & deliver wells but also has its associated challenges incurring additional time and cost with reasonable installation and low operations success rate due to number of operational steps required prior and after the expandable liner. Adding to that, all the challenges associated with each step. The installation of the expandable liner required eight operational steps with multiple trips to under-ream, install and expand, cement, caliper log and drill through the liner which increased the probability of something going wrong due to mainly the challenging well profile and multiple operations steps. The expandable liners technology was required when the target formation was below the reactive shale interval. The team carried out a study of previous deployments with the intention of identifying well planning and operational contributors to the installation difficulties and operations failures, with a view of eliminating the need for installing the expandable liner and drilling the well to the desired landing point at designed section total depth. Most of the unsuccessful installation rates wer
Fahud油田是阿曼石油开发公司(PDO)钻井作业中最具挑战性的油田之一,由于在高度裂缝和枯竭的石灰岩地层中存在气顶,并且存在完全漏失,需要动态环空填充来维持主要的井控,因此Fahud油田必须寻找可膨胀尾管作业的替代解决方案。在Fahud油田,储层灰岩组中存在高活性的页岩组。由于极有可能发生漏失,这种页岩地层在钻井过程中会造成井眼不稳定性的挑战。随着消耗的增加,挑战也越来越频繁地发生。2001年,在8-1/2″井段全漏失的情况下,在钻井高活性页岩地层时,引入了可膨胀管尾管,以解决这些井眼不稳定性问题。多年来,所有钻过活性页岩柱的井都采用了可扩展技术。在2001年之前,通常的井设计是通过安装额外的套管来覆盖地层和问题层。此外,Fahud油田并没有像现在这样枯竭,问题页岩区使用常规方法钻井,没有任何问题,使用了抑制打钻液。阿曼石油开发公司(PDO)将可膨胀尾管确定为“Fat”井设计的首选替代方案。“Fat”井设计的井眼尺寸较大,可以穿过潜在的漏失层,因此需要大量的水。可膨胀尾管得到了快速跟踪,PDO考虑了各种技术方案,最终确定可膨胀尾管技术是解决页岩柱问题的最佳解决方案。然而,可膨胀管尾管技术的部署支持钻井和交付井,但由于在可膨胀尾管之前和之后需要许多操作步骤,因此在合理安装时需要额外的时间和成本,并且作业成功率较低,因此存在相关挑战。除此之外,每一步都有挑战。可膨胀尾管的安装需要8个操作步骤,包括多次起下钻,包括扩眼、安装和膨胀、固井、井径测井和钻穿尾管,这增加了出现问题的可能性,主要是由于具有挑战性的井型和多个操作步骤。当目标地层低于活性页岩层段时,需要使用膨胀尾管技术。该团队对之前的部署进行了研究,旨在确定导致安装困难和操作失败的井规划和操作因素,以期消除安装可膨胀尾管的需要,并在设计的段总深度上钻到期望的着陆点。大多数不成功的安装率普遍存在于大斜度井中。该团队还观察到,活性页岩柱下方的井段长度是导致安装失败次数和作业失败率的原因之一。该团队评估了在不安装膨胀尾管的情况下降低井斜对井段交付能力的影响。随后,该团队制定了一个优化计划,包括在有问题的段段上下进行所有建造活动,并在钻过有问题的页岩时保持切线倾角小于45°。总而言之,在2020年,该团队使用上述方法交付了6口井(90%的井穿过反应性页岩地层),并且在没有安装可膨胀尾管的情况下穿越了历史上反应性很强的页岩地层。这使得总施工时间减少了20%,每口井的总交付成本减少了17%。采用本文所述的新方法,除了节省时间和成本外,还减少了动态充填所需的抽水。这使得油井能够更快地投产,从而减少了产油延迟。
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引用次数: 0
Well Automation Based on Flaring 基于燃除的油井自动化
Pub Date : 2021-12-09 DOI: 10.2118/207555-ms
Surabhi Patni, Vinay Kumar Sharma
At a subsurface level, controlling uneven production and early gas breakthrough are big challenges. It is very difficult to achieve the target production while preventing unnecessary flaring from high gas to oil ratio (GOR) wells. To keep the associated gas within surface compression capacity, the High GOR wells are shut in or partially choked by production programmers through a manual work-process, which doesn't always give optimum results. PDO developed a control solution to ensure produced gas always remains within surface compression capacity while ensuring maximum production. The solution achieves this by continuously monitoring flaring and choking the high GOR wells whenever needed. It does this sequentially from highest to lowest GOR wells choking is done to an optimum level by controlling its flow line pressure above certain target. The concept revolves around automating production programmer's task and optimizing it via continuous monitoring and control in DCS, which allows wells to deliver the full potential up to the surface facility constraints with reduced operator intervention. This novel idea is to integrate subsurface and surface facility Optimization via well control. This was implemented in two of the assets in PDO where frequent flaring was identified. Both facilities have limited compression capacity and number of high GOR wells out of several Gas Oil Gravity Drainage (GOGD) producer wells. In order to achieve the goal of "Zero" flaring, the wells are choked in order from highest to lowest GOR, automatically, up to the optimum limit set by either their respective flow line pressures or to defined lower optimum limit, and optimize the production by opening the wells up to its optimum target, when there is no flare. The similar concept is now being replicated in other assets following a LEAN approach.
在地下层面,控制不均匀生产和早期天然气突破是一个巨大的挑战。高气油比(GOR)井在实现目标产量的同时,要防止不必要的燃除是非常困难的。为了使伴生气保持在地面压缩能力范围内,高GOR井由生产编程人员通过人工作业过程关闭或部分堵塞,这并不总是能获得最佳结果。PDO开发了一种控制解决方案,以确保采出气体始终保持在地面压缩能力范围内,同时确保最大产量。该解决方案通过在需要时持续监测燃除和堵塞高GOR井来实现这一目标。通过控制流线压力高于某一目标,从高采收率井到低采收率井依次进行节流,使节流达到最佳水平。该概念围绕着自动化生产程序的任务,并通过DCS中的连续监测和控制进行优化,这使得油井能够在减少操作员干预的情况下,充分发挥地面设施的潜力。这种新颖的想法是通过井控整合地下和地面设施优化。在PDO发现频繁燃烧的两个资产中实施了该措施。这两个设施的压缩能力和高GOR井的数量都有限,只有几口天然气油重力排水(GOGD)生产井。为了实现“零”燃烧的目标,井按照从高到低的GOR顺序自动堵塞,直到各自的管线压力设定的最佳极限或定义的最优下限,并通过在没有燃烧的情况下将井开到最佳目标来优化生产。类似的概念现在被复制到其他资产遵循精益方法。
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Day 1 Mon, November 15, 2021
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