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Human Factors in HSE Performance – Role of User-Friendly HSE Documentation HSE绩效中的人为因素-用户友好的HSE文件的作用
Pub Date : 2021-12-09 DOI: 10.2118/207594-ms
Saud Mohamed Al Hammadi, Ramakrishna Akula
Organizational Multi layered documentation frameworks, complex document writing styles, cross referencing, poor document integration, end user language barriers and psychological factors for searching relevant information under pressure complicates the understanding of a technical document. Complex technical documents intimidate the end user and shrinks the user understanding. Document engineering or Usability mapping of documents is proven scientific method for writing technical documents in a simplified and user-friendly manner. The document engineering concepts are based on human psychology, that helps the user to navigate through document content rather searching for specific keyword or information. Safety intensive industrial sectors such as Aviation industry, Oil and Gas are already adopting the document engineering concepts in their technical documentation. It is proven in many organizations that the usage of document engineering concepts simplifies the document complexity and the end users feel much comfort in understanding the documents in their work. In this paper an attempt has been made suggest adoptable user engineering concepts to simplify technical HSE documents. Also, the paper discusses some of the in-built hidden readability features in Microsoft word for checking reading ease and reading grade levels to improve simplification of documents. The paper discusses the psychological aspects behind document reading, understanding, cognitive linking for reaching the required information. Also, the paper discusses some of the best practices to be considered for technical document writers.
多层文档框架、复杂的文档写作风格、交叉引用、文档集成差、最终用户语言障碍以及在压力下搜索相关信息的心理因素使技术文档的理解复杂化。复杂的技术文档使最终用户感到害怕,并减少了用户的理解。文档工程或文档可用性映射是一种经过验证的以简化和用户友好的方式编写技术文档的科学方法。文档工程概念基于人类心理学,它帮助用户浏览文档内容,而不是搜索特定的关键字或信息。航空工业、石油和天然气等安全密集型工业部门已经在其技术文件中采用了文件工程概念。在许多组织中已经证明,文档工程概念的使用简化了文档的复杂性,并且最终用户在工作中更容易理解文档。本文尝试提出可采用的用户工程概念,以简化技术HSE文件。此外,本文还讨论了Microsoft word内置的一些隐藏可读性特性,用于检查阅读的轻松程度和阅读等级,以提高文档的简化程度。本文从心理的角度探讨了文献阅读、理解、认知链接等过程中获取所需信息的过程。此外,本文还讨论了技术文档编写者应考虑的一些最佳实践。
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引用次数: 0
Unconventional Waste & Flare Gas Recovery System UFGRS in New Circular Economy 新循环经济中的非常规废弃物与火炬气回收系统UFGRS
Pub Date : 2021-12-09 DOI: 10.2118/207956-ms
M. Soliman, S. Salu, A. Al-Aiderous, Nisar Ahmad K. Ansari, Khamis Al-Hajri, Ellyes Mecikar
Keeping pace with the rest of the world on reducing the greenhouse gas emission, Saudi Aramco embarked on an aggressive program to minimize or cut routine flaring and energy resources used in producing oil and gas through policies, standards and inhouse innovations. The innovative Unconventional Waste & Flare Gas Recovery System UFGRS has supported the corporate strategy to minimize or eliminate routine flaring with minimum CAPEX and OPEX. This paper present in detail the innovative Ejector Based Unconventional Waste/Flare Gas Recovery System (UFGRS) without using gas compressors. The objective of the project is to eliminate the hydrocarbon gas release to atmosphere for any upset flameout scenario from GOSP-A massive flare & relief system and continuously recover 1.825 Billion Standard Cubic Feet per year (1.825 BSCFY) of valuable purge gas with the lowest CAPEX and OPEX. Conventional Flare Gas Recovery System (FGRS) using gas compressors is the normal choice deployed in many facilities to recover the routine gas flaring but it was found to have high CAPEX and OPEX (maintenance, high power consumption & labor intensive) compared to the value of the recovered gas. Also, the compressors based FGRS is more complex and less reliable than the ejector (static) based FGRS. In addition, the innovative FGRS is capable of handling high turndown ratios compared to convention compressor based FGRS. Also, additional innovative parts of this idea is the integration with the existing compression system and the use of only static equipment like ejectors, pipes, valves and water seal drums to recover the waste/flare gas. The idea has very low operating cost compared to conventional flare gas recovery systems, apart from significant gas savings. The unconventional FGRS system was proven successfully in December 2020. The system is currently in operation for 8 months without any interruption and managed to eliminate the total design routine gas flaring rate of 1.825 BSCFY GOSP-A producing facilities. Also, the project resulted in reducing CO2 emission by 106,000 ton/year which positively contributed to the kingdom circular economy initiatives. To further enhance the ejector based FGRS, a US Patent No. 10,429,067 was granted in October 2019 to utilize the Ejector based FGRS concept for Emergency flare gas recovery. The innovative idea includes utilizing multiple ejectors in parallel with provision of different ejectors operating at different pressures that will allow the system to be used to recover flare gas over a range of different flow rates corresponding to different emergency release scenarios. Also, two new patents are under filing to utilize the liquid as motive fluid instead of the gas.
为了与世界其他国家在减少温室气体排放方面保持同步,沙特阿美公司启动了一项积极的计划,通过政策、标准和内部创新,尽量减少或减少石油和天然气生产过程中使用的常规燃烧和能源。创新的非常规废物和火炬气回收系统UFGRS支持公司战略,以最低的资本支出和运营成本减少或消除常规火炬。本文详细介绍了一种新型的基于喷射器的非常规废物/火炬气回收系统(UFGRS),该系统不使用气体压缩机。该项目的目标是消除gspas(一个大型火炬和救援系统)在任何意外熄火情况下向大气释放的碳氢化合物气体,并以最低的资本支出和运营成本每年持续回收18.25亿标准立方英尺(1.825 BSCFY)有价值的吹扫气体。使用气体压缩机的传统火炬气体回收系统(FGRS)是许多设施中用于回收常规天然气燃烧的常规选择,但与回收气体的价值相比,它的CAPEX和OPEX(维护,高功耗和劳动密集型)很高。此外,基于压缩机的FGRS比基于喷射器(静态)的FGRS更复杂,可靠性更差。此外,与传统的基于压缩机的FGRS相比,创新的FGRS能够处理高降压比。此外,该想法的其他创新部分是与现有压缩系统的集成,以及仅使用喷射器、管道、阀门和水封鼓等静态设备来回收废物/火炬气。与传统的火炬气回收系统相比,该系统的运营成本非常低,而且还能显著节省天然气。非常规FGRS系统于2020年12月成功验证。该系统目前已经运行了8个月,没有任何中断,并设法消除了1.825 BSCFY gspa生产设施的设计常规天然气燃除率。此外,该项目还减少了106,000吨/年的二氧化碳排放量,为王国的循环经济倡议做出了积极贡献。为了进一步增强基于喷射器的FGRS, 2019年10月授予了第10,429,067号美国专利,将基于喷射器的FGRS概念用于紧急火炬气回收。这个创新的想法包括平行使用多个喷射器,并提供不同的喷射器,在不同的压力下工作,这将允许系统在不同的流速范围内用于回收火炬气,对应于不同的紧急释放场景。此外,两项新专利正在申请中,以利用液体代替气体作为动力流体。
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引用次数: 0
Characteristic of Tuwayil Formation and New Insight into its Contribution in Middle Cretaceous Petroleum System, Western UAE 阿联酋西部中白垩统图瓦伊尔组特征及其对油气系统贡献的新认识
Pub Date : 2021-12-09 DOI: 10.2118/207521-ms
D. Xiao, Mingsheng Lv, Guang-Rong Hu, Wenyuan Tian, Li Wang, Ren Ma, Wenhao Zhao, Maryam R Al Shehhi, A. Shashanka
In Western UAE, the Middle Cretaceous petroleum system is composed of Shilaif source, Mishrif/Tuwayil reservoir and Tuwayil/Ruwaydha seal. Oil is discovered in Tuwayil sandstone in DH and NN fields. Well correlation of Tuwayil siliciclastic interval shows high heterogeneity and rapid lithology varies. Currently, a few general studies about Tuwayil sandstone was published. However, detailed sedimentary facies, reservoir characteristics and accumulation mechanism about Tuwayil are ambiguous. Limitation on these aspects prohibits enlarging exploration activity of Tuwayil and makes barriers to deepen understanding of the whole K2 PS. To enhance understanding on Tuwayil formation, well data in DH, NN fields and adjacent area was integrated. Dedicated single well analysis, well correlation and petrophysics study were carried out. Cores were observed and laboratory outcomes including TS, SEM, RCA, MICP, XRD were adopted into this study. Furthermore, we have also utilized 2D&3D seismic to illustrate the spatial distribution of Tuwayil siliciclastic setting and interior sediment pattern. Basically, the Tuwayil sand-shale interval represents the infilling of Mishrif/Shilaif intrashelf basin and mainly deposits in the tidal flat-delta facies. The epi-continental clast is sourced from the Arabian shield and transferred from west to east. In Western UAE, the Tuwayil depocenter located in DH field, where 4-5 sand layers deposit with net pay of 30-40ft. In NN field, only one sand layer develops with net pay about 4-6ft. Through deposition cycles identification and seismic reflection observation, two sand groups could be recognized in this interval. The lower group is constrained in the depocenter and influenced by the paleo-geomorphology background. The upper group overpassed the former set and pinched out around north of NN. The Mishrif/Shilaif slope area is another potential belt to enlarge Tuwayil discovery, where stratigraphic onlap could be observed and it probably represents the sand pinch-out in lower sand group. For the K2 PS, previous study believed the shale between Tuwayil sand and Mishrif separate these two reservoirs and works as cap rock for Mishrif grainstone. This study suggests that this shale is too thin and not continuous enough to hold the hydrocarbon in Mishrif. On that note, Tuwayil sand and Mishrif belong to the same petroleum system in NN and may have the same OWC. In the NN field, it is quite crucial to consider the extension of Tuwayil sand during evaluating the stratigraphic prospect of Mishrif because the hydrocarbon is mostly likely charged Tuwayil sand first and then gets into underlain Mishrif. This study provides updates and understandings on sedimentary facies, depositional pattern, hydrocarbon accumulation mechanism, reservoir extension and potential identification of Tuwayil formation, which has inspiring implications for the whole K2 PS and could also de-risk the further exploration activity in Western UAE.
阿联酋西部中白垩统含油气系统由Shilaif烃源岩、Mishrif/Tuwayil储层和Tuwayil/Ruwaydha盖层组成。DH和NN油田在图瓦伊尔砂岩中发现了石油。图瓦伊勒硅岩段对比良好,非均质性高,岩性变化快。目前,关于图瓦伊勒砂岩的一些一般性研究已经发表。然而,对图瓦伊勒的详细沉积相、储层特征及成藏机制尚不清楚。这些方面的限制限制了Tuwayil的勘探活动,也阻碍了对整个K2 PS的深入了解。为了加强对Tuwayil地层的了解,我们整合了DH、NN油田和邻近地区的井数据。进行了专门的单井分析、井对比和岩石物理研究。对岩心进行观察,并采用TS、SEM、RCA、MICP、XRD等实验室结果进行研究。此外,我们还利用二维和三维地震资料阐明了图瓦伊勒区硅质沉积背景和内部沉积格局的空间分布。图瓦伊勒砂页岩段基本上代表了Mishrif/Shilaif陆棚内盆地的充填,主要沉积于潮坪三角洲相。外陆碎屑来自阿拉伯盾构,由西向东转移。在阿联酋西部,Tuwayil沉积中心位于DH油田,有4-5个砂层,净产层为30-40英尺。在NN油田,只开发了一个砂层,净产层约为4-6英尺。通过沉积旋回识别和地震反射观测,可识别出2个砂组。下组受沉积中心的限制,受古地貌背景的影响。上面的群越过了前一组,并在NN北部附近挤出。Mishrif/Shilaif斜坡区是扩大图瓦伊勒发现的另一个潜在带,可以观察到地层上覆,可能代表了下砂组的砂尖出。对于K2 PS,先前的研究认为,Tuwayil砂和Mishrif之间的页岩将这两个储层分开,并作为Mishrif颗粒岩的盖层。这项研究表明,这种页岩太薄,不够连续,无法容纳Mishrif的碳氢化合物。在这一点上,Tuwayil砂和Mishrif砂属于NN的同一含油气系统,并且可能具有相同的OWC。在神经网络领域,在评价Mishrif地层前景时,考虑Tuwayil砂的延伸是至关重要的,因为油气很可能首先被充注在Tuwayil砂中,然后进入Mishrif下部。该研究对Tuwayil组沉积相、沉积模式、油气成藏机制、储层扩展和潜力识别提供了新的认识和认识,对整个K2 PS具有启发意义,也可以降低阿联酋西部进一步勘探活动的风险。
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引用次数: 0
Successful Zonal Isolation in Complex Fractured Carbonate Scenario Using Thixotropic Gel and Hybrid Electric-Fiber Cable Coiled Tubing Technology 触变凝胶和混合电-光纤电缆连续油管技术在复杂裂缝碳酸盐地层中成功进行层间隔离
Pub Date : 2021-12-09 DOI: 10.2118/207447-ms
P. Pollio, Gianluca Fortunato, Salvatore Spagnolo, Gianni Baldassarri, P. Cappuccio, V. Mittiga, R. Cherri, M. Colombo, Salvatore Privitera, Riccardo Caldarelli, M. Ridenti, Y. Santin, J. Vasquez, Danilo Appicciutoli
Water production has always afflicted mature fields due to the uneconomical nature of high water cut (WC) wells and the high cost of water management. Rigless coiled tubing (CT) interventions with increasingly articulated operating procedures are the key to a successful water reduction. In the scenario presented in this paper, high technological through tubing water shut off (WSO) for a long horizontal open hole (OH) well in a naturally fractured carbonate reservoir leads the way to new opportunities of production optimization. Engineering phase included sealant fluid re-design: the peculiar well architecture and fracture systems led to the customization of a sealant gel by modifying its rheological properties through laboratory tests, to improve effectiveness of worksite operations. A new ad-hoc procedure was defined, with a new selective pumping and testing technique tailored to each drain fracture. The use of Real-Time Hybrid Coiled Tubing Services (CT with fiber optic system coupled with real time capabilities of an electric cable) made it possible to optimize intervention reliability. Details of the operating procedure are given, with the aim of ensuring a successful outcome of the overall treatment Sealing gels are effective in plugging the formation, but in fractured environments the risk of losing the product before it starts to build viscosity is high. The success of the water shut off job has been obtained by using specific gel with thixotropic properties for an effective placement. In addition, the pumping has been performed in steps, each followed by a pressure test to assess the effectiveness of the plugging. Results are compared to two past interventions with equal scope in the same well: a first one with high volume of gel and an unoptimized pumping technique through CT and a second where a water reactive product was pumped by bullheading. The selective and repetitive approach pumping multiple batches of sealant system with CT stationary in front of a single fracture provided the best results from all three techniques. The real-time bottom hole data reading capability provided by hybrid CT allowed the placement of thru tubing bridge plugs (BP) with high accuracy and confidence with the ability to set electrically, therefore reducing risks related to hydraulic setting tools (i.e. premature setting). This also allows continual pumping during the run in hole (RIH) to clean up the zone prior to setting the BP. The combination of this innovative pumping technique and customization of the sealant fluid made it possible to achieve unprecedented water reduction in the field. The high technology CT supported the operation by providing continuous power and telemetry to the bottom hole assembly (BHA) for real time (RT) downhole diagnostics. Moreover, the operating procedures offer basic guidelines to successfully perform water shut off jobs in any other reservoir independent of its geological nature and structure.
由于高含水井的不经济性和水管理成本高,一直困扰着成熟油田的产水问题。无钻机连续油管(CT)干预与越来越多的作业程序是成功减水的关键。在本文提出的方案中,针对天然裂缝性碳酸盐岩储层中的长水平裸眼井,采用高技术的油管关水(WSO)技术为优化生产带来了新的机遇。工程阶段包括密封胶液的重新设计:特殊的井结构和压裂系统通过实验室测试改变其流变特性,从而定制密封胶凝胶,以提高现场作业的效率。他们定义了一种新的特殊程序,针对每个泄油裂缝定制了新的选择性泵送和测试技术。使用实时混合连续油管服务(CT与光纤系统结合电缆的实时能力)可以优化修井作业的可靠性。为了确保整个处理过程的成功,给出了详细的操作步骤。密封凝胶在封堵地层方面是有效的,但在压裂环境中,在产品开始形成粘度之前丢失产品的风险很高。通过使用具有触变特性的特定凝胶进行有效放置,堵水作业取得了成功。此外,泵送是分阶段进行的,每一步都进行压力测试,以评估封堵的有效性。研究人员将结果与过去在同一口井中进行的两次相同范围的干预进行了比较:第一次使用了大量凝胶和未经优化的连续油管泵送技术,第二次使用了压头泵送水反应产物。选择性地、重复地泵入多批次密封胶系统,并在单个裂缝前固定CT,这三种技术的效果都是最好的。混合动力CT提供的实时井底数据读取能力使得通过油管桥塞(BP)的放置具有高精度和可靠性,并且能够进行电动坐封,因此降低了与液压坐封工具相关的风险(即过早坐封)。这也允许在井内下入(RIH)期间持续泵送,以在设置BP之前清理该区域。这种创新的泵送技术与定制的密封液相结合,使油田实现了前所未有的减水效果。高科技CT通过为底部钻具组合(BHA)提供持续的动力和遥测技术来支持作业,从而实现实时(RT)井下诊断。此外,作业程序提供了基本的指导方针,可以在任何其他油藏中成功执行堵水作业,而不受其地质性质和结构的影响。
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引用次数: 0
Inventory Verification in Underground Gas Storage Rebuilt from Depleted Gas Reservoir: A Case Study from China 枯竭气藏重建地下储气库的库存验证——以中国为例
Pub Date : 2021-12-09 DOI: 10.2118/208134-ms
Lina Song, Hongcheng Xu, Qiqi Wanyan, W. Liao, Shijie Zhang, Lei Shi, Kai Zhao
Inventory verification is one of vital tasks in underground gas storage (UGS) management process. For one reason, it is possible to know exactly how much natural gas is actually in the gas storage and ensure that it can be produced and supplied to the market in winter season when needed. For another, possible natural gas leakage can be discovered in time by inventory verification, to ensure the safe and economic operation of the gas storage. HTB UGS is a gas storage facility rebuilt from a depleted gas reservoir in China, which has been commissioning in June 2013. After 7 years injection-withdrawal cycles, we calculated and analyzed the inventory of this gas storage. First and foremost, we analyzed the data of 13 observation wells, including monitoring of gas-water interface, caprocks, and faults of the HTB UGS. In addition, we carried out core experiments in the laboratory to simulate the multi-cycle injection and withdrawal of gas storage, and analyzed the microscopic pore seepage characteristics of the reservoir during the UGS operation. Next, based on the operating pressure test data of the gas storage, we corrected the formation pressure and calculated the effective inventory. Furthermore, combined with the simulation results that we have carried out in the previous period, the effective inventory of HTB UGS was comprehensively evaluated. The result shows that: 1) The complete monitoring system indicates that the HTB UGS has no gas escaping from the storage field through faults, caprocks or wellbore. 2) The experimental result shows that in the process of gas withdrawal, various forms of natural gas such as jams and bypasses in some areas of the reservoir cannot participate in the flow, leading to this part of natural gas cannot be used. 3) Inventory calculation shows that as of the end of gas withdrawal in March 2020, the book inventory of HTB UGS is 99.8×108m3,while the effective inventory is 91.8×108m3 and the working gas is 39.9×108m3. 4) By acidification or other measures to improve the geological conditions, intensifying the well pattern and extending the gas production time, HTB UGS can increase its effective inventory. With the great efforts in constructing underground gas storage in China and the market-oriented operation of UGS, inventory verification of gas storage will become increasingly important. The inventory analysis method established in this article can provide a certain reference.
库存核查是地下储气库管理过程中的重要任务之一。一个原因是,有可能确切地知道天然气储存中实际有多少天然气,并确保在冬季需要时可以生产并供应给市场。另一方面,通过库存核查,可以及时发现可能发生的天然气泄漏,保证储气库安全经济运行。HTB UGS是由中国一个枯竭的气藏改造而成的储气设施,已于2013年6月投入使用。经过7年的注回采周期,我们计算并分析了该储气库的库存。首先,对13口观测井的数据进行了分析,包括HTB UGS的气水界面、盖层和断层监测。此外,我们在实验室进行岩心实验,模拟储气库的多循环注回采过程,分析了UGS运行过程中储层微观孔隙渗流特征。其次,根据储气库运行试压数据,对储气库地层压力进行校正,计算有效库存量。并结合前期的模拟结果,对HTB UGS的有效库存进行了综合评价。结果表明:1)完整的监测系统表明,HTB UGS没有气体通过断层、盖层或井筒从储层逸出。2)实验结果表明,在抽气过程中,储层部分区域存在堵塞、旁通等多种形式的天然气无法参与流动,导致该部分天然气无法利用。3)库存计算显示,截至2020年3月回采结束,HTB UGS的账面库存为99.8×108m3,有效库存为91.8×108m3,工作气体为39.9×108m3。4)通过酸化或其他措施改善地质条件,强化井网,延长采气时间,可提高高温高压UGS的有效库存量。随着中国地下储气库的大力建设和UGS的市场化运作,储气库的库存核查将变得越来越重要。本文建立的库存分析方法可以提供一定的参考。
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引用次数: 0
Development of the Surfactant-Based Chemical EOR Formula for Low Permeability Reservoirs 低渗透油藏表面活性剂化学提高采收率配方研究
Pub Date : 2021-12-09 DOI: 10.2118/207969-ms
N. Zhou, Meng Lu, Fu-Chen Liu, Wenhong Li, Jianshen Li, S. Vaughan, Eric Trine, Zhitao Li, Matt Dean, Christopher Britton
Based on the results of the foam flooding for our low permeability reservoirs, we have explored the possibility of using low interfacial tension (IFT) surfactants to improve oil recovery. The objective of this work is to develop a robust low-tension surfactant formula through lab experiments to investigate several key factors for surfactant-based chemical flooding. Microemulsion phase behavior and aqueous solubility experiments at reservoir temperature were performed to develop the surfactant formula. After reviewing surfactant processes in literature and evaluating over 200 formulas using commercially available surfactants, we found that we may have long ignored the challenges of achieving aqueous stability and optimal microemulsion phase behavior for surfactant formulations in low salinity environments. A surfactant formula with a low IFT does not always result in a good microemulsion phase behavior. Therefore, a novel synergistic blend with two surfactants in the formulation was developed with a cost-effective nonionic surfactant. The formula exhibits an increased aqueous solubility, a lower optimum salinity, and an ultra-low IFT in the range of 10-4 mN/m. There were challenges of using a spinning drop tensiometer to measure the IFT of the black crude oil and the injection water at reservoir conditions. We managed the process and studied the IFTs of formulas with good Winsor type III phase behavior results. Several microemulsion phase behavior test methods were investigated, and a practical and rapid test method is proposed to be used in the field under operational conditions. Reservoir core flooding experiments including SP (surfactant-polymer) and LTG (low-tension-gas) were conducted to evaluate the oil recovery. SP flooding with a selected polymer for mobility control and a co-solvent recovered 76% of the waterflood residual oil. Furthermore, 98% residual crude oil recovery was achieved by LTG flooding through using an additional foaming agent and nitrogen. These results demonstrate a favorable mobilization and displacement of the residual oil for low permeability reservoirs. In summary, microemulsion phase behavior and aqueous solubility tests were used to develop coreflood formulations for low salinity, low temperature conditions. The formulation achieved significant oil recovery for both SP flooding and LTG flooding. Key factors for the low-tension surfactant-based chemical flooding are good microemulsion phase behavior, a reasonably aqueous stability, and a decent low IFT.
基于低渗透油藏泡沫驱的结果,我们探索了使用低界面张力(IFT)表面活性剂提高采收率的可能性。这项工作的目的是通过实验室实验来研究基于表面活性剂的化学驱的几个关键因素,从而开发出一种可靠的低压表面活性剂配方。通过储层温度下的微乳液相行为和水溶性实验,确定了表面活性剂配方。在回顾了文献中的表面活性剂工艺并评估了200多种商用表面活性剂配方后,我们发现我们可能长期忽视了表面活性剂配方在低盐度环境中实现水稳定性和最佳微乳液相行为的挑战。低IFT的表面活性剂配方并不一定能产生良好的微乳液相行为。因此,开发了一种具有成本效益的非离子表面活性剂的新型两种表面活性剂协同共混物。该配方具有较高的水溶性、较低的最佳盐度和10-4 mN/m范围内的超低IFT。在油藏条件下,使用旋转液滴张力仪测量黑色原油和注入水的IFT存在挑战。我们对过程进行了管理,并研究了具有良好的Winsor III型相行为结果的配方的ift。对几种微乳液相行为测试方法进行了研究,提出了一种实用、快速的测试方法,可在实际操作条件下应用于现场。油藏岩心驱油实验包括SP(表面活性剂-聚合物)和LTG(低压气),以评价采收率。采用选择性聚合物控制流动性和助溶剂进行SP驱,可回收76%的水驱剩余油。此外,通过添加发泡剂和氮气,LTG驱油可实现98%的残余原油采收率。研究结果表明,低渗透油藏具有较好的剩余油运移和驱替作用。综上所述,微乳液相行为和水溶性测试用于开发低盐度、低温条件下的岩心驱油配方。该配方在SP驱和LTG驱中都取得了显著的采收率。基于表面活性剂的低张力化学驱的关键因素是良好的微乳液相行为,合理的水稳定性和适当的低IFT。
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引用次数: 1
Digitalization for Effective Performance Management Using Key Performance Indicators in Miscible Gas Injection Projects in South Oman 在南阿曼的混相注气项目中,利用关键绩效指标进行有效绩效管理的数字化
Pub Date : 2021-12-09 DOI: 10.2118/207917-ms
Kamlesh Kumar, T. Narwal, Z. Alias, P. Agrawal, Ali Farsi, N. Hinai, Zahir Abri, Aiman Quraini, A. Hadhrami
South Oman has several pre-Cambrian reservoirs that are highly pressured (400-1000 bar), deep (3-5 km) and critically sour (H2S up to 10%). The combined STOIIP of these reservoirs makes it one of the largest gas EOR projects in the world. The objective here is to highlight the key performance indicators and digitalization techniques used for continuous and effective well, reservoir and facility management (WRFM) and production optimization, while honoring the facility constraints and gas export requirements. Real time pressure data such as tubing head pressures, injection/production rates along with other data including maps, static pressures and production logs are used to define an appropriate set of performance metric at various levels, e.g. reservoir, sector or well. Digitalization of surveillance data helps in real time production optimization such as offtake management based on creaming curves according to gas sink availability and facility constraints. Key business performance indicators include gas utilization efficiency; MGI performance indicators include incremental oil, throughput, instantaneous and cumulative voidage replacement ratios, gas breakthrough level and time, ratio of reservoir pressure to the target minimum miscibility pressure; and facility constraints are optimized through gas balance, along with tracking field performance against the initial FDP forecasts. Real time performance data is tracked using a commercial Real-Time Data Analysis tool (RTDA) and Database Analytics Visualization Tool (DAVT), with surveillance indicators targeted at well, reservoir and facility level. The above-defined Key Performance Indicators (KPI) are tracked against predictions from the field development plan in web-based portal developed at PDO (Nibras). Digitalization has enabled quick and effective monitoring of these KPI, short-term optimization of injection distribution and offtake rates to maximize oil production and overall value within facilities constraints and varying export gas commitments based on South Oman Gas Line (SOGL) network optimization. Using dimensionless plots and a standardized set of parameters help in developing a common understanding and benchmarking the MGI reservoir response with analogs and amongst different reservoirs. This work presents a set of performance KPIs and short-term optimization methodology using digitalization and LEAN framework that are tracked in a web-based portal, RTDA and DAVT. It provides means to facilitate offtake decisions to meet variable export requirements while honoring facilities constraints, assess reservoir performance, providing valuable insights that helps in speedy reservoir management decisions. This process has been replicated across PDO for all related MGI projects and can benefit other development types, e.g. chemical/steam injection.
南阿曼有几个前寒武纪储层,高压(400-1000 bar),深度(3-5公里),高酸性(H2S高达10%)。这些储层的综合STOIIP使其成为世界上最大的天然气EOR项目之一。这里的目标是强调用于连续有效的井、储层和设施管理(WRFM)和生产优化的关键性能指标和数字化技术,同时满足设施限制和天然气出口要求。实时压力数据,如油管头压力、注入/生产速度,以及其他数据,包括图、静压力和生产日志,用于定义油藏、扇区或井等不同级别的适当性能指标。数字化监控数据有助于实时优化生产,例如根据气汇可用性和设施限制,根据乳化曲线进行承产管理。关键业务绩效指标包括燃气利用效率;MGI性能指标包括增油量、产量、瞬时和累积空隙替代比、气体突破水平和时间、储层压力与目标最小混相压力之比;通过天然气平衡,以及根据初始FDP预测跟踪现场性能,优化设施限制。使用商业实时数据分析工具(RTDA)和数据库分析可视化工具(DAVT)跟踪实时性能数据,并提供针对井、油藏和设施级别的监控指标。根据PDO (Nibras)开发的基于web的门户网站的现场开发计划预测,跟踪上述定义的关键绩效指标(KPI)。数字化能够快速有效地监测这些KPI,短期优化注入分配和采油率,在设施限制和基于南阿曼天然气线(SOGL)网络优化的不同出口天然气承诺的情况下,最大限度地提高石油产量和整体价值。使用无因次图和一组标准化参数有助于形成对MGI油藏响应的共同理解和基准。这项工作提出了一套使用数字化和精益框架的绩效kpi和短期优化方法,这些方法在基于web的门户网站、RTDA和DAVT中进行跟踪。它提供了一些方法来促进承购决策,以满足不同的出口需求,同时尊重设施限制,评估油藏性能,提供有价值的见解,有助于快速做出油藏管理决策。这一过程已经在所有相关的MGI项目中复制到PDO中,并且可以使其他开发类型受益,例如化学/蒸汽注入。
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引用次数: 0
Artificial Intelligence for the Online Prediction of the Cool-down Time in a Subsea Pipeline After an Unplanned Shutdown 人工智能用于海底管道意外停机后冷却时间的在线预测
Pub Date : 2021-12-09 DOI: 10.2118/208219-ms
A. Gerri, A. Shokry, E. Zio, M. Montini
Hydrates formation in subsea pipelines is one of the main reliability concerns for flow assurance engineers. A fast and reliable assessment of the Cool-Down Time (CDT), the period between a shut-down event and possible hydrates formation in the asset, is of key importance for the safety of operations. Existing methods for the CDT prediction are highly dependent on the use of very complex physics-based models that demand large computational time, which hinders their usage in an online environment. Therefore, this work presents a novel methodology for the development of surrogate models that predict, in a fast and accurate way, the CDT in subsea pipelines after unplanned shutdowns. The proposed methodology is, innovatively, tailored on the basis of reliability perspective, by treating the CDT as a risk index, where a critic CDT threshold (i.e. the minimum time needed by the operator to preserve the line from hydrates formation) is considered to distinguish the simulation outputs into high-risk and low-risk domains. The methodology relies on the development of a hybrid Machine Learning (ML) based model using datasets generated through complex physics-based model’ simulations. The hybrid ML-based model consists of a Support Vector Machine (SVM) classifier that assigns a risk level (high or low) to the measured operating condition of the asset, and two Artificial Neural Networks (ANNs) for predicting the CDT at the high-risk (low CDT) or the low-risk (high CDT) operating conditions previously assigned by the classifier. The effectiveness of the proposed methodology is validated by its application to a case study involving a pipeline in an offshore western African asset, modelled by a transient physics-based commercial software. The results show outperformance of the capabilities of the proposed hybrid ML-based model (i.e., SVM + 2 ANNs) compared to the classical approach (i.e. modelling the entire system with one global ANN) in terms of enhancing the prediction of the CDT during the high-risk conditions of the asset. This behaviour is confirmed applying the novel methodology to training datasets of different size. In fact, the high-risk Normalized Root Mean Square Error (NRMSE) is reduced on average of 15% compared to the NRMSE of a global ANN model. Moreover, it’s shown that high-risk CDT are better predicted by the hybrid model even if the critic CDT, which divides the simulation outputs in high-risk and low-risk values (i.e. the minimum time needed by the operator to preserve the line from hydrates formation), changes. The enhancement, in this case, is on average of 14.6%. Eventually, results show how the novel methodology cuts down by more than one hundred seventy-eight times the computational times for online CDT predictions compared to the physics-based model.
海底管道中的水合物形成是流动保障工程师关注的主要可靠性问题之一。快速可靠地评估冷却时间(CDT),即关闭事件和资产中可能形成水合物之间的时间,对作业安全至关重要。现有的CDT预测方法高度依赖于使用非常复杂的基于物理的模型,这些模型需要大量的计算时间,这阻碍了它们在在线环境中的使用。因此,这项工作提出了一种开发替代模型的新方法,可以快速准确地预测海底管道意外关闭后的CDT。该方法创新性地从可靠性角度出发,将CDT视为风险指标,考虑临界CDT阈值(即操作人员保护管线不受水合物形成影响所需的最短时间),将模拟输出区分为高风险和低风险域。该方法依赖于基于混合机器学习(ML)的模型的开发,该模型使用通过复杂的基于物理的模型模拟生成的数据集。基于ml的混合模型由支持向量机(SVM)分类器和两个人工神经网络(ann)组成,支持向量机(SVM)分类器为资产的测量运行状态分配风险等级(高或低),人工神经网络用于预测高风险(低CDT)或低风险(高CDT)运行状态下的CDT。通过将该方法应用于一个案例研究,验证了该方法的有效性,该案例研究涉及西非海上资产的管道,该案例研究采用基于瞬态物理的商业软件进行建模。结果表明,与经典方法(即用一个全局人工神经网络对整个系统建模)相比,所提出的基于混合机器学习的模型(即SVM + 2个人工神经网络)在增强资产高风险条件下CDT的预测方面表现优异。将新方法应用于不同大小的训练数据集,证实了这种行为。事实上,与全球人工神经网络模型的NRMSE相比,高风险的归一化均方根误差(NRMSE)平均降低了15%。此外,研究表明,即使临界CDT(将模拟输出分为高风险值和低风险值,即操作人员防止水合物形成所需的最小时间)发生变化,混合模型也能更好地预测高风险CDT。在这种情况下,平均提高了14.6%。最终,结果表明,与基于物理的模型相比,这种新方法如何将在线CDT预测的计算时间减少了178倍以上。
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引用次数: 0
Insights into Khuff Oil Rim Development in Sultanate of Oman from Extensive Drilling and Well Testing Operations 通过大量的钻井和试井作业,对阿曼苏丹国Khuff油环开发的见解
Pub Date : 2021-12-09 DOI: 10.2118/208139-ms
Tingting Zhang, Arun Kumar, Rashid Al Maskari, Maryam Musalami, Sumaiya Habsi
The Yibal Khuff project is a mixed oil-rims, associated gas, and non-associated gas development in highly fractured tight carbonate reservoirs. Rock types and fractures vary widely with significant contribution to flow. In the east segment of the field, 22 horizontal oil producers targeting K2 reservoir have been pre-drilled and tested extensively. The integration of well logs, borehole image data (BHI), well test data and production logs provide key insights into reservoir productivity and the development of a robust well and reservoir management plan, ready for start-up of the field in 2021. A log-based approach was used to classify the reservoir into three main rock types (RRT). Fractures were classified, and high impact fractures were identified. Reservoir flow profile based on noise and temperature logs was established and used in combination with fracture data and cement bond logs in understanding flow conformance and behind casing flow. A large variation in productivity index has been observed, from tight to highly productive wells. Different ways have been explored to establish the link between productivity index, fracture production, and matrix production by rock types. This is the first full field development in the Khuff formation in Sultanate of Oman. The results will benefit a wider audience. A holistic approach was taken to explore the link between well deliverability and nature of a complex geology. The outcome is a robust operating envelope and well, reservoir and facilities management (WRFM) plan, clearly driven by understanding of subsurface risk and opportunities.
Yibal Khuff项目是一个高度裂缝性致密碳酸盐岩储层的油气、伴生气和非伴生气混合开发项目。岩石类型和裂缝变化很大,对流动的贡献很大。在油田东部,针对K2油藏的22个水平井已经进行了预钻和广泛的测试。测井、井眼图像数据(BHI)、试井数据和生产测井的整合为油藏产能提供了关键信息,并制定了稳健的油井和油藏管理计划,为该油田2021年的投产做好了准备。采用基于测井的方法将储层分为三种主要岩石类型(RRT)。对骨折进行分类,确定了高冲击性骨折。建立了基于噪声和温度测井曲线的油藏流动剖面图,并结合裂缝数据和水泥胶结测井曲线来了解流动一致性和套管流动情况。从致密井到高产井,产能指数变化很大。人们探索了不同的方法来建立生产力指数、裂缝产量和岩石类型之间的联系。这是阿曼苏丹国Khuff地层的第一个全油田开发项目。研究结果将惠及更广泛的受众。采用整体方法来探索复杂地质性质与油井产能之间的联系。其结果是一个强大的作业包线和井、油藏和设施管理(WRFM)计划,显然是由对地下风险和机会的理解驱动的。
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引用次数: 0
An Integrated and Digitalized Approach to Reduce the Well Failure Index During Covid-19 Global Pandemic in Shushufindi Field 舒舒芬地油田新冠肺炎全球大流行期间降低油井失效指数的综合数字化方法
Pub Date : 2021-12-09 DOI: 10.2118/208028-ms
O. Maulidani, Pedro Escalona, Monica Paredes, M. Sierra, C. Bonilla, J. Villalobos, L. Bravo, D. Estevez, Alexander Pineda, Edgar Chicango, Geovanny Ramos, R. Rodríguez, Luis Alabuela, C. Freire, J. Guaman
The Covid-19 pandemic is an unprecedented condition to the global economy including the oil & gas industry. The ability to adapt to the imposed changes, requires creativity, innovation, digitalization of processes, and resilience. This work will show a novel integrated approach around four pillars which had improved operation efficiency and brought monetary value during a challenging 2020 in Shushufindi field, Ecuador. The first pillar is new technology adoption. This aims to extend run life of critical equipment resulting in a higher well productive time. Examples of adopted technology: Chrome-enrich tubulars, downhole microcaps chemical deployment, de-sander and multiphase/extended gas handler. The second pillar is the P3 process (Pre-Pulling-Post) to quickly and effectively find the root cause of well failure that leads to definite remedial action. Digital enabler is the third pillar, its value come from reducing operational downtime and risk by using real-time surveillance capability, remote control, and data intelligence. The final pillar is to re-establish an effective communication with all stakeholders. Various dashboards have been developed in order to provide the big picture of actual field condition in quickly manner as well as implementation of ESP real time surveillance & diagnostics, real time multiphase production test, and chemical treatment automation. Workshops, online technical, and service quality meetings are regularly conducted to ensure that recommendations and opportunities can be executed properly including contractual negotiations to enable new technology implementation. Despite all the restrictions during covid-19 pandemic and some force majeures in 2020, this integrated and digitalized approach has resulted an outstanding outcome: Well failure index reduced from 0.62 in 2019 to 0.41 in 2020; Production deferment related to well failure declined significantly from 2,420 bopd in 2019 to 1,259 bopd in 2020, which translate in savings of $16.8 million dollars. In addition to that, there was a reduction on operational cost from $26.3 million dollars in 2019 to $15.2 million dollars in 2020. This proven initiative has been supported and recognized by all stakeholders. Some new technologies and digitalization projects are in the process to be implemented in Shushufindi field as part of Ecuador digital strategy 2022. This successful integrated and digitalized approach can be adopted in other fields and will generate a huge business impact.
新冠肺炎疫情对包括石油天然气行业在内的全球经济来说是前所未有的。适应强加的变化的能力需要创造力、创新、流程数字化和弹性。这项工作将围绕四个支柱展示一种新的综合方法,该方法提高了厄瓜多尔Shushufindi油田的运营效率,并在充满挑战的2020年带来了经济价值。第一个支柱是新技术的采用。其目的是延长关键设备的运行寿命,从而提高油井的生产时间。采用的技术示例:富铬管、井下微帽化学部署、除砂机和多相/扩展气体处理。第二个支柱是P3过程(pre - pull - post),它可以快速有效地找到井故障的根本原因,从而确定补救措施。数字推动者是第三个支柱,其价值来自于通过使用实时监控能力、远程控制和数据智能来减少操作停机时间和风险。最后一个支柱是与所有利益相关者重新建立有效的沟通。为了快速提供现场实际情况的全景图,以及实施ESP实时监控和诊断、实时多相生产测试和化学处理自动化,开发了各种仪表板。定期举办研讨会,在线技术和服务质量会议,以确保建议和机会能够正确执行,包括合同谈判,以实现新技术的实施。尽管在2019冠状病毒病大流行和2020年一些不可抗力期间存在种种限制,但这种综合数字化方法取得了显著成果:油井失效指数从2019年的0.62降至2020年的0.41;与油井失效相关的生产延迟从2019年的2420桶/天大幅下降到2020年的1259桶/天,节省了1680万美元。除此之外,运营成本从2019年的2630万美元减少到2020年的1520万美元。这一行之有效的举措得到了所有利益相关者的支持和认可。作为厄瓜多尔2022年数字战略的一部分,一些新技术和数字化项目正在Shushufindi油田实施。这种成功的集成和数字化方法可以应用于其他领域,并将产生巨大的商业影响。
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Day 1 Mon, November 15, 2021
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