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Sustainability Metrics for Managed Pressure Drilling 可控压力钻井的可持续性指标
Pub Date : 2022-02-21 DOI: 10.2523/iptc-21986-ms
B. Dow, Suzett Urbano, Freddy Rojas Rodriguez, Chiradeep Gupta
It is clear the global energy shift toward sustainability is underway. Sentiment is demanding low-carbon energy pursuit at a rate that will require significant investment of infrastructure metamorphosis, while opening new environmental risks that have yet to be determined. For example, electricity storage and transport on the scale required for full conversion away from hydrocarbons would require raw materials sourced in manners that remain ecologically challenging. The oil and gas industry is executing a transformation toward sustainably sourced energy in preparation for this shift. These efforts vary across industry stakeholders, but they are focused on visibly transformative change. However, there remains opportunity to participate in the classic energy supply with a better view toward sustainability by applying technologies that deliver these outcomes. The first important step, however, is to apply the correct key performance objectives (KPOs) and begin measuring the impact of executing with sustainability in mind. This paper will focus in on one drilling technique, managed pressure drilling (MPD), and outline sustainability KPOs applied on case study projects around the world. Classic drilling focuses on performance metrics of time and cost. These metrics, in and of themselves, represent "sustainability" in a sense, but typically are not viewed in that light. Application of MPD, consequently, is weighed with the same. Suppose, however, MPD was evaluated not only on performance KPOs, but also sustainability KPOs. MPD is capable of containment of reservoir fluid and pressure, reduction of drilling fluids and weighting materials, reduction of human energy through applied automation and remote operations, and extension of fields and drilling assets. Packaging and deployment technologies can also reduce emissions during mobilization, execution and demobilization. The work will present a means of defining and measuring the sustainability impact against conventional drilling applications and serve as a roadmap to start the conversation on how the oil and gas industry can make better use of technologies readily available to sustainably deliver oil and gas to the world throughout the energy transition. The primary consumer of energy, the automobile industry, focus significant efforts on fuel efficiency as a KPO. The drilling industry can facilitate a similar shift.
很明显,全球能源正朝着可持续发展的方向转变。人们的情绪要求追求低碳能源,这将需要大量的基础设施改造投资,同时也会带来尚未确定的新环境风险。例如,完全转换碳氢化合物所需的大规模电力储存和运输将需要以具有生态挑战性的方式获取原材料。油气行业正在向可持续能源转型,为这一转变做准备。这些努力因行业利益相关者而异,但它们都集中在明显的变革上。然而,仍然有机会参与传统的能源供应,通过应用技术来实现这些成果,从而更好地实现可持续性。然而,第一个重要的步骤是应用正确的关键绩效目标(kpo),并开始衡量执行可持续性的影响。本文将重点介绍一种钻井技术,即控压钻井(MPD),并概述可持续性kpo在全球案例研究项目中的应用。传统钻井侧重于时间和成本的性能指标。这些指标本身在某种意义上代表了“可持续性”,但通常不是从这个角度来看的。因此,MPD的应用也要考虑到这一点。然而,假设MPD不仅对绩效kpo进行评估,而且对可持续性kpo进行评估。MPD能够控制储层流体和压力,减少钻井液和加重材料,通过应用自动化和远程操作减少人力资源,并扩展油田和钻井资产。包装和部署技术还可以减少动员、执行和遣散期间的排放。这项工作将提供一种定义和衡量可持续性对常规钻井应用的影响的方法,并作为一个路线图,开始讨论油气行业如何在能源转型过程中更好地利用现有技术,可持续地向世界输送石油和天然气。能源的主要消耗者,汽车工业,作为KPO,把重点放在燃料效率上。钻井行业可以促进类似的转变。
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引用次数: 0
Optimizing a Waterflood Using a Combination of Machine Learning and Reservoir Physics. A Field Application for Reducing Fresh Water Injection with no Impact on Oil Production and Improved Carbon Intensity 结合机器学习和油藏物理技术优化注水在不影响产油量和提高碳强度的情况下减少淡水注入的现场应用
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22406-ea
P. Sarma, J. Rafiee, F. Gutiérrez, C. Calad, Ryan Hilliard, Sebastian Plotno, E. Mamani, O. Angulo, Gabriel Quintero
As the oil and gas industry embarks on the path to energy transition, pressure from government regulators, investors, and the public in general demand that companies have clear and transparent net-zero goals and that their operational initiatives and plans support such transition efforts. Mature fields present an opportunity to increase production through operational optimization, which at the same time, can also lead to greenhouse gas (GHG) emissions efficiency. This paper presents the application of a novel modeling and optimization technique in a mature waterflood environment. Data Physics is the amalgamation of the state-of-the-art in machine learning and the same underlying physics present in reservoir simulators. These models can be created as efficiently as machine learning models, integrate all kinds of data, and can be evaluated orders of magnitude faster than full scale simulation models, and since they include similar underlying physics as simulators, they have good long term predictive capacity and can even be used to predict performance of new wells without any historical data. The technology was applied to a mature field in the Neuquen basin in Argentina to effectively reduce the amount of water injected into the reservoir with no negative impact on the production. Additionally, a new Carbon Intensity (CI) modeling tool was used to compare the emissions intensity before and after optimization showing a significant improvement in CI achieving three objectives in one single decision: 1) obtain significant water injection reduction with its corresponding impact in injection and water treatment costs; 2) maintaining production compared to the initial decline of the field, improving the top line; and 3) improving the GHG emissions intensity hence the long term benefit to the environment. The paper deals more with the implementation of the technologies than the technologies themselves, assuming that readers unfamiliar with both Data Physics and Carbon Intensity tools will refer to the references section to gain familiarity with these.
随着油气行业走上能源转型之路,来自政府监管机构、投资者和公众的压力要求企业制定清晰透明的净零排放目标,并要求其运营举措和计划支持这种转型努力。成熟油田提供了通过优化操作来提高产量的机会,同时也可以提高温室气体(GHG)排放效率。本文介绍了一种新的建模和优化技术在成熟注水环境中的应用。数据物理学是机器学习中最先进的技术和油藏模拟器中相同的基础物理学的融合。这些模型可以像机器学习模型一样高效地创建,可以整合各种数据,并且可以比全尺寸模拟模型更快地进行评估,并且由于它们包含与模拟器相似的底层物理,因此它们具有良好的长期预测能力,甚至可以在没有任何历史数据的情况下用于预测新井的性能。该技术被应用于阿根廷Neuquen盆地的一个成熟油田,有效地减少了注入油藏的水量,同时没有对产量产生负面影响。此外,利用一种新的碳强度(CI)建模工具对优化前后的排放强度进行了比较,结果表明,在一个单一决策中,CI显著提高,实现了三个目标:1)获得显著的注水减少,并相应影响注水和水处理成本;2)相对于油田最初的产量下降,维持产量,提高收入;3)提高温室气体排放强度,从而获得长期的环境效益。本文更多地讨论技术的实现,而不是技术本身,假设不熟悉数据物理和碳强度工具的读者将参考参考资料部分来熟悉这些工具。
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引用次数: 0
The Use of Health Management Programs for the Contractors Workforce 承包商劳动力健康管理程序的使用
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22122-ms
H. Alzain, Ali Abu Qurain, A. Al-Jaafari, Jason Hall
This paper aims to detail key success factors in understanding the effective principles of managing the health and well-being of the contractor workforce during and post pandemics, specifically for organizations in the oil, gas and energy industry. Furthermore, it shall provide insights and guidance on how to maintain and enhance contractor workforce experience, particularly during and post the COVID-19 pandemic; detailing the benefits of having well-established health management programs designed specifically for the contractor workforce. The social determinants of health (SDH) can be defined as the social and economic conditions in which people are born, grow, live, learn, work and age. They are nonmedical factors that influence a vast range of health conditions; affecting individuals' overall quality-of-life. Economic policies, social norms and political systems are all examples of forces and factors that shape daily life conditions and affect human health (ODPHP, n.d.; WHO, n.d.a). SDH also encompasses education, employment, socioeconomic status, access to health care, social support as well as neighborhood and physical environment (Artiga and Hinton, 2018). SDH have a crucial influence on health disparities and inequities – "the unfair and avoidable differences in health status seen within and between countries" (CDC, 2020). A well-known key factor in the emergence and perpetuation of health disparities is housing. Several researchers from a diverse array of disciplines explored the various aspects of the association between housing, health and well-being. They endeavored to comprehensively elucidate the major pathways through which housing conditions can negatively impact health equity, with a focus on the broad spectrum of hazardous exposures, their accumulated impact and their historical production. As reported by Rolfe et al. (2020), there is compelling evidence of poor physical health consequences of toxins within homes, damp and mold, cold indoor temperatures, overcrowding, and safety factors. Beyond the aforementioned impacts of physical aspects of housing on physical health, poor housing conditions have also been linked with high risks of poor mental health and well-being (Pevalin et al., 2017).
本文旨在详细介绍在流行病期间和之后,特别是石油、天然气和能源行业的组织,了解承包商员工健康和福祉管理的有效原则的关键成功因素。此外,它应提供关于如何保持和提高承包商劳动力经验的见解和指导,特别是在2019冠状病毒病大流行期间和之后;详细介绍专门为承包商员工设计的完善的健康管理程序的好处。健康的社会决定因素可以定义为人们出生、成长、生活、学习、工作和衰老所处的社会和经济条件。它们是影响广泛健康状况的非医学因素;影响个人的整体生活质量。经济政策、社会规范和政治制度都是塑造日常生活条件和影响人类健康的力量和因素的例子(ODPHP,未注明日期;谁,n.d.a)。SDH还包括教育、就业、社会经济地位、获得医疗保健、社会支持以及社区和自然环境(Artiga和Hinton, 2018年)。SDH对健康差异和不平等有着至关重要的影响——“国家内部和国家之间健康状况的不公平和可避免的差异”(疾病预防控制中心,2020年)。众所周知,保健差距出现和长期存在的一个关键因素是住房。来自不同学科的几位研究人员探讨了住房、健康和幸福之间关系的各个方面。他们努力全面阐明住房条件可能对健康公平产生负面影响的主要途径,重点是各种危险暴露、其累积影响及其历史产量。正如Rolfe等人(2020)所报道的那样,有令人信服的证据表明,家庭内的毒素、潮湿和霉菌、室内温度过低、过度拥挤和安全因素会对身体健康造成不良影响。除了上述住房对身体健康的影响之外,恶劣的住房条件也与心理健康和福祉不佳的高风险有关(Pevalin等人,2017)。
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引用次数: 0
Machine Learning Application on Seismic Diffraction Detection and Preservation for High Resolution Imaging 机器学习在地震衍射检测和高分辨率成像保存中的应用
Pub Date : 2022-02-21 DOI: 10.2523/iptc-21926-ea
Y. Bashir, Nordiana MOHD MUZTAZA, Amir Abbas Babasafari, Muhammad Khan, M. Mahgoub, S.Y. Moussavi Alashloo, A. H. Abdul Latiff
Seismic Imaging for the small-scale feature in complex subsurface geology such as Carbonate is not easy to capture because of propagated waves affected by heterogeneous properties of objects in the subsurface. The initial step for machine learning (ML) is to provide enough data which can make our learning algorithm updated and mature. If one has not provided the multiple shapes of diffraction data, then your prediction of ML will be not accurate or even ML not able to detect the pattern of diffraction in the data. After the learning, our machine, the detection of the target is the crucial part that compares with the target and searches the specific signature in the given data. In this paper, we feed it with data in the form of the image and feature. Which can pass through the learning algorithm to predict the target. The idea of ML is to get the difference between your prediction and the target as closely as much possible. Which leads to the better preservation of diffractions amplitude in laterally varying velocity conditions. ML destruction is used for diffraction data separation as the conventional filtering techniques mix the diffraction amplitudes when there are a single or series of diffractions.
碳酸盐岩等复杂地下地质的小尺度特征地震成像由于受到地下物体非均质性的影响而不易捕获。机器学习(ML)的第一步是提供足够的数据,使我们的学习算法更新和成熟。如果没有提供衍射数据的多种形状,那么您对ML的预测将不准确,甚至ML无法检测数据中的衍射模式。经过学习,我们的机器对目标的检测是与目标进行比较,在给定数据中搜索特定签名的关键部分。在本文中,我们以图像和特征的形式为其提供数据。其中可以通过学习算法来预测目标。机器学习的思想是尽可能接近你的预测和目标之间的差异。这使得衍射幅值在横向变速条件下能更好地保存。ML破坏用于衍射数据分离,因为当存在单个或一系列衍射时,传统的滤波技术会混合衍射振幅。
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引用次数: 0
The Effect of Tube Curvature on Temperature Separation Efficiency of Ranque-Hilsch Vortex Tube 管曲率对Ranque-Hilsch涡流管温度分离效率的影响
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22414-ms
S. Khan, U. Allauddin, Syed Muhammad Fakhir Hasani, R. Khan, M. Arsalan
Vortex tube that splits a single compressed gas stream into two separate hot and cold streams had been successfully used for spot cooling, and refrigeration. Significant temperature gradient exists between hot and cold stream ends that could be utilized for power generation using thermo-electric generators. Distance between hot and cold ends could be vital for small inaccessible down-hole well locations which may require the use of curved vortex tubes. Efficiency of vortex tube depends on temperature difference between hot and cold ends. In this work, effects of tube curvature on temperature separation efficiency are investigated through numerical simulations. Numerical models of straight and curved vortex tubes are developed in a commercial computational fluid dynamics package Ansys-fluent®. For the curved tube, multiple curvature angles are used to analyze the effects of curvature on velocity and temperature fields inside the vortex tube. The standard κ − ε turbulence model is used to model three-dimensional turbulence. The cold stream mass fraction is varied by controlling hot exit pressure. The numerical results for 110° curved vortex tube are validated through published experimental data and are found to be in good agreement. It is found that the curvature has affirmative results on temperature separation efficiency as compared to straight tube. This is mainly due to the energy separation phenomenon governed by the multi-circulation loop extension and multiple vortex formation in curved vortex tubes. Curvature angles of 180° and 270° have similar effects on the vortex tube where the maximum ΔTc obtained is 15.7 K which is about 5.3% higher than the straight vortex tube. The temperature separation ΔThc values for curved tubes are comparable with straight tube, the maximum being 25.2 K for the 150° curved vortex tube which is about 0.8 per higher than the straight tube. The temperature separation efficiency for curved vortex tubes with curvature angles larger than 150° is found to be higher than straigt tube, the maximum value being 8.7% for the 270° curved tube. A profound investigation of the effects of curvature on energy separation phenomenon in a vortex tube had been lacking and this research attempts to fill that gap. This novel work is expected to provide insight into the energy separation mechanisms in vortex tubes and lead the way to their use in thermo-electric power generation.
旋涡管将单个压缩气流分成两个独立的冷热气流,已成功地用于现场冷却和制冷。冷热流两端存在显著的温度梯度,可用于热电发电机发电。对于可能需要使用弯曲涡流管的难以进入的井下小井来说,冷热端之间的距离至关重要。涡流管的效率取决于冷热两端的温差。本文通过数值模拟研究了管曲率对温度分离效率的影响。在商业计算流体动力学软件包Ansys-fluent®中开发了直涡管和弯曲涡管的数值模型。对于弯曲管,采用多曲率角度分析了曲率对涡流管内速度场和温度场的影响。采用标准的κ−ε湍流模型来模拟三维湍流。通过控制热出口压力来改变冷流质量分数。对110°弯曲涡管的数值计算结果与已发表的实验数据进行了验证,结果吻合较好。结果表明,与直管相比,曲率对温度分离效率有积极的影响。这主要是由于弯曲涡管内多环流环的延伸和多涡的形成所导致的能量分离现象。180°和270°曲率角对涡管的影响相似,获得的最大ΔTc为15.7 K,比直涡管高约5.3%。弯曲涡旋管的温度分离ΔThc值与直管相当,150°弯曲涡旋管的温度分离最大值为25.2 K,比直管高0.8 K左右。曲率角大于150°的弯曲涡流管的温度分离效率高于直管,270°弯曲涡流管的温度分离效率最高,为8.7%。曲率对涡旋管内能量分离现象的影响一直缺乏深入的研究,本研究试图填补这一空白。这项新工作有望深入了解涡流管的能量分离机制,并为其在热电发电中的应用开辟道路。
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引用次数: 0
Use of Mixed-Metal Oxide Water-Based Drilling Fluid System Increased Drilling Performance and Eliminated Mud Losses 使用混合金属氧化物水基钻井液体系提高了钻井性能,消除了泥浆漏失
Pub Date : 2022-02-21 DOI: 10.2523/iptc-21961-ms
Alexandre Javay, Ahmed I. Elbatran, Sunil Sharma, Nata M. Franco, Mauricio Corona, Ahmed A. Alismail
In a deep gas drilling project, the 22-in section across shallow fractured carbonates is drilled using an unweighted clay-water system incorporating up to 50-lbm/bbl bentonite. The main challenges comprise lost circulation, tight hole, and low penetration rates due to high clay content and lack of inhibition, resulting in geological complications and affecting the well delivery time. To seal off the large fractures in the lower-cretaceous limestones, the new drilling fluid was engineered with high thixotropic characteristics presenting a flat, shear-thinning rheological profile with low plastic viscosity, high yield point and flat gel strengths. The selection of candidate wells was supported by offset wells analysis considering drilling performance, penetration rate and footage achieved, and the likelihood of encountering losses. Fine-tuning of the fluid rheology was performed to effectively account for the probability of losses on each well and a fit-for-purpose drilling fluid formulation was designed. This innovative technology combining mixed-metal oxide with premium bentonite was run in a series of wells as a substitute to the previously used system. Due to its superior viscosity at low shear rates the fluid successfully prevented losses by gelling up in the interstices of the highly fractured limestone intervals. In addition, the fluid delivered higher drilling performance across the abrasive sandstone-clay intercalations and the hard carbonates toward the bottom of the section. By maintaining full circulation all way through and therefore avoiding the expenses associated with blind drilling and pumping mud cap, the initiative resulted in considerably lowering the fluid cost in this section. Significant operation time savings were also achieved by drilling the section faster to the intended casing point in a minimum number of runs. Enhanced wellbore condition that allowed the drill string to trip out on elevators instead of back-reaming also contributed to saving rig time. The casing could be run to bottom and cemented trouble free in one stage with cement returns to surface thus precluding the cost of stage collar tool in most of the wells. This paper unveils the facets of this versatile water-base fluid that was introduced as a solution to prevent losses and address poor drilling performance.
在一个深层天然气钻井项目中,穿过浅层裂缝型碳酸盐岩的22英寸井段,使用含有高达50磅/桶膨润土的非加重粘土-水系统进行钻井。主要的挑战包括漏失、井眼致密以及由于粘土含量高和缺乏抑制作用而导致的低渗透率,从而导致地质复杂性并影响井的交付时间。为了封堵下白垩统灰岩中的大裂缝,新型钻井液被设计成具有高触变特性,具有平坦的剪切变薄流变性,具有低塑性粘度、高屈服点和平坦凝胶强度。候选井的选择是通过对邻井的分析来支持的,该分析考虑了钻井性能、钻速、进尺以及遇到漏失的可能性。对流体流变学进行了微调,以有效地考虑每口井的漏失概率,并设计了适合用途的钻井液配方。这项创新技术将混合金属氧化物与优质膨润土结合在一起,作为之前使用系统的替代品,在一系列井中进行了测试。由于其在低剪切速率下的优越粘度,该流体成功地通过在高度断裂的灰岩层段的间隙中凝胶化来防止损失。此外,该流体在磨蚀性砂岩-粘土夹层和底部的硬质碳酸盐地层中具有更高的钻井性能。通过保持全循环,从而避免了盲钻和泵送泥浆帽的相关费用,该举措大大降低了该段的流体成本。通过以最少的钻次将该段更快地钻到预定的套管点,也节省了大量的作业时间。井眼条件的改善,使得钻柱可以通过举升起下钻,而无需进行后扩眼,这也有助于节省钻机时间。套管可以下至井底,在一级内无问题地固井,水泥会返回地面,从而避免了大多数井的一级接箍工具成本。本文揭示了这种多功能水基流体的各个方面,它是一种防止漏失和解决钻井性能不佳问题的解决方案。
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引用次数: 0
Developing Live RAM Model for Production Availability Evaluation 开发用于生产可用性评估的动态内存模型
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22250-ea
Walid Mossa
To build live-RAM (Reliability, Availability, and Maintainability) model to enable evaluating System Production Availability (PA) associated with variety of shutdown scenarios, with an objective to ensure Production optimization, Reliability improvement, and to support system de-bottlenecking. This Model is complemented by web-based updating tools to reflect changes in Production Profile, Maintenance plans, Reliability and Maintainability data, and equipment modifications.
构建live-RAM(可靠性、可用性和可维护性)模型,以评估与各种停机场景相关的系统生产可用性(PA),目的是确保生产优化、可靠性改进,并支持系统消除瓶颈。该模型辅以基于网络的更新工具,以反映生产概况、维护计划、可靠性和可维护性数据以及设备修改的变化。
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引用次数: 0
Langmuir Parameters Prediction: New Insights into the Porosity of the Nanoporous Media of Organic Media of Organic-Rich Shale Langmuir参数预测:富有机质页岩有机介质纳米多孔介质孔隙度新认识
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22670-ms
Clement Afagwu, Saad F. K. Al-Afnan, Mohamed Mahmoud, S. Patil
Shale is a type of unconventional reservoir with a significant potential for storing natural gas attributed to its ability to host hydrocarbons as both free and sorbed phases. However, modeling this multi-physics storage capacity requires redefining some macroscopic parameters such as the porosity to capture the adsorption behavior and pore compressibility, which changes over the entire production life of the asset. Besides, a distinct confining stress phenomenon occurs in a reservoir with a different faulting system and degree of stress heterogeneity. Such mechanisms at nanoscale are complex and difficult to isolate through conventional experimental approaches. Alternatively, computational frameworks like molecular simulation can provide a proxy to accurately describe such intervening mechanisms. The study starts with recreating realistic organic matter structures from a given macromolecule kerogen unit using a molecular dynamics protocol. The created structures were subject to adsorption analysis and mechanical properties assessment while tracking the changes in porosity and pore size distribution. The analyses were used to redefine the porosity considering the adsorption behavior, mechanical properties, pore, and confining pressures. Furthermore, a correlation between stress-induced porosity and Langmuir quantities was developed to predict the Langmuir parameters. The logarithmic function-based model showed that a 33.3% change in stress-dependent kerogen porosity could result in a Langmuir amount, pressure and maximum adsorbed gas density variation of around 100%, 100%, and 50% respectively. Consequently, nanoporosity influence on Langmuir parameters should be critically understood as it plays a significant role in adsorbed gas storage and molecular transport processes in organic-rich shale.
页岩是一种非常规储层,具有巨大的天然气储存潜力,因为它能够以游离相和吸附相的形式容纳碳氢化合物。然而,对这种多物理场存储能力进行建模需要重新定义一些宏观参数,如孔隙度,以捕获吸附行为和孔隙压缩性,这些参数在资产的整个生产周期中都会发生变化。此外,不同断裂系统和应力非均质程度的储层存在明显的围应力现象。这种纳米尺度的机制非常复杂,很难通过传统的实验方法分离出来。或者,像分子模拟这样的计算框架可以提供一个代理来准确地描述这种干预机制。该研究首先使用分子动力学协议从给定的大分子干酪根单元重建现实的有机物质结构。制备的结构进行吸附分析和力学性能评估,同时跟踪孔隙率和孔径分布的变化。这些分析被用来重新定义孔隙度,考虑了吸附行为、力学性能、孔隙和围压。此外,还建立了应力诱导孔隙度与Langmuir量之间的相关性,以预测Langmuir参数。基于对数函数的模型显示,当应力依赖性干酪根孔隙度变化33.3%时,Langmuir量、压力和最大吸附气密度的变化幅度分别约为100%、100%和50%。因此,纳米孔隙度对Langmuir参数的影响应该被批判性地理解,因为它在富有机质页岩的吸附气体储存和分子运输过程中起着重要作用。
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引用次数: 0
Digital Twin of Expensive Multiphase Flow Loop Test to Develop Next Generation of Production Technologies 昂贵多相流回路测试的数字孪生体开发下一代生产技术
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22124-ea
M. A. Karimi, M. Arsalan, A. Shamim
Multiphase flow is frequently encountered in upstream O&G industry that has significant impact on the development of numerous production technologies such as multiphase flowmeter. Before the deployment of these technologies in an oil/gas field, the technologies are tested in a multiphase industrial flow loop test that emulates multiphase test conditions. This paper presents a digital twin of 2-phase flow (oil & water) as a low cost alternative to expensive multiphase flow test. We have adopted backward strategy to design the digital twin of multiphase flow. At first, we characterized our proprietary microwave water-cut (WC) meter in an industrial flow loop in variable test conditions. Then, multiple digital models of the flow regimes were built and tested on our microwave WC meter. One of those models (rotated zigzag) was able to accurately predict WC sensor response over full WC range in oil continuous as well as water continuous flow conditions under varying salinity levels. Two sets of responses have been recorded and compared – first obtained from the industrial flow loop trials and second from our EM simulation model. Key microwave resonator parameters such as resonant frequency (f0) and quality (Q) factor have been compared under varying conditions. The comparison suggests that f0 & Q-factor give higher sensitivity against WC in oil continuous and water continuous flow conditions respectively. Moreover, WC sensor performance was also compared under varying salinity conditions in the range of 20,000 ppm to 80,000 ppm and digital twin is able to successfully predict the sensor response in these conditions as well. Significant amount of resources are spent on setting desired flow condition such as flow regime, WC and required salinity level. Our proposed digital twin model is able to emulate all of these multiphase flow conditions at negligible cost. It can help develop & test new production technologies without requiring to spend huge amount of money on lengthy, complex and expensive multiphase flow loop tests.
多相流是油气上游行业中经常遇到的问题,对多相流量计等众多生产技术的发展产生了重大影响。在将这些技术应用于油气田之前,需要在模拟多相测试条件的多相工业流环测试中对这些技术进行测试。本文提出了一种两相流(油和水)的数字孪生,作为昂贵的多相流测试的低成本替代方案。我们采用逆向策略设计了多相流数字孪生体。首先,我们在可变测试条件下的工业流量回路中对我们专有的微波含水率(WC)计进行了表征。然后,建立了多个流态的数字模型,并在微波WC仪上进行了测试。其中一种模型(旋转之字形)能够在不同盐度水平下的油连续和水连续流动条件下准确预测WC传感器在全WC范围内的响应。记录和比较了两组响应-第一组来自工业流循环试验,第二组来自我们的电磁模拟模型。对不同条件下微波谐振器的谐振频率(f0)和质量因子(Q)等关键参数进行了比较。对比表明,f0和q因子分别在油连续和水连续流动条件下对WC的敏感性较高。此外,还比较了在20,000 ppm至80,000 ppm范围内不同盐度条件下WC传感器的性能,并且数字孪生也能够成功预测这些条件下传感器的响应。大量的资源被用于设置所需的流动条件,如流动状态、WC和所需的盐度水平。我们提出的数字孪生模型能够以微不足道的成本模拟所有这些多相流条件。它可以帮助开发和测试新的生产技术,而无需花费大量资金进行冗长,复杂和昂贵的多相流回路测试。
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引用次数: 0
Combinational Membrane Technique to Support Low Salinity Water Flooding Lswf 组合膜技术支持低盐度水驱Lswf
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22612-ea
M. Sakthivel
Oil reservoirs comprise layers of sandstone with oil and gas held in the spaces between the grains that make up the rock. Allowing an oil reservoir to produce oil through declining natural pressure results in relatively low recoveries (10 to 30%), therefore most fields inject water (waterflooding sweeps oil towards the producing wells) into the oil-bearing rocks which typically increase the oil recovery by 5 to 10%. This means only 30 to 40 % of the oil in place is extracted and to further increase recovery various enhanced oil recovery (EOR) techniques are required including: gas-lift, polymer flood, steam injection depending on the reservoir and oil characteristics. In some reservoirs membranes are already used for low sulphate seawater injection to minimizes potential scaling or souring issues due to interactions with the formation rocks or water, however, this is for production maintenance rather than EOR. Waterflooding was first practiced for the purposes of pressure maintenance after primary depletion and displacing oil by taking advantage of viscous forces and has become the most widely adopted improved oil recovery (IOR) technique. Its high availability and simple injection, as well as lower cost and capital investment, are the other key operational and economical features of water flooding. Historically, little attention has been given to the role of injected water chemistry on the displacement efficiency or its recovery. However, over the past decade, many studies have shown that injecting brine with a salinity in the range of 1000–2000 ppm can affect crude oil/brine/rock (COBR) interactions in a favorable manner to reduce the remaining oil saturation.
油藏由砂岩层组成,石油和天然气储存在构成岩石的颗粒之间的空间中。允许油藏通过自然压力下降来生产石油会导致相对较低的采收率(10 - 30%),因此大多数油田将水(水驱将石油向生产井冲走)注入含油岩石,通常会使石油采收率提高5 - 10%。这意味着只有30%到40%的原油被开采,为了进一步提高采收率,需要采用各种提高采收率(EOR)技术,包括气举、聚合物驱、注蒸汽等,具体取决于储层和石油特性。在一些油藏中,膜已经用于低硫酸盐海水注入,以最大限度地减少由于与地层岩石或水相互作用而产生的结垢或酸化问题,然而,这是为了维持生产,而不是为了提高采收率。水驱最初是为了在初次枯竭后维持压力和利用粘性力驱油而进行的,目前已成为采用最广泛的提高采收率(IOR)技术。它的高可用性和简单的注入,以及较低的成本和资本投资,是水驱的另一个关键的操作和经济特征。历史上,人们很少关注注入水化学成分对驱油效率或采收率的影响。然而,在过去的十年中,许多研究表明,注入盐度在1000 - 2000ppm范围内的盐水可以影响原油/盐水/岩石(COBR)相互作用,从而降低剩余油饱和度。
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引用次数: 0
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