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Flexible Riser Fatigue Counter Developed from Field Measurements and Machine Learning Techniques 根据现场测量和机器学习技术开发的柔性立管疲劳计数器
Pub Date : 2019-04-26 DOI: 10.4043/29531-MS
Christoffer Nilsen-Aas, J. Muren, Håvard Skjerve, Jacob Qvist, Rasmus Engebretsen, Helio Alves, Melqui Santos, Sandro Pereira, L. G. Pereira
This paper describes a live fatigue prediction methodology comprising measured motion response, maritime environment and process data for a Floating Production Storage and Offloading vessel (FPSO) moored in 700m water depth offshore Brazil. The measured data is utilized to improve traditional time domain dynamic analysis models, along with Machine Learning (ML) techniques. The resul of this is significant reduction in uncertainties, enabling live riser fatigue predictions and providing a basis for life extension and improved accuracy of riser and vessel response analysis. The methodology consists of using a combination of autonomous and online motion response sensors directly installed on the riser and interfacing FPSO structures. The measured environmental data, FPSO and riser response data are utilized in a ML environment to build more realistic riser response and fatigue prediction models. As FPSO heading is important for vessel dynamics, especially roll, and the vessel dynamics are a key factor in the riser dynamics at this field, the first focus was directed towards predicting vessel heading relative to swell. The heading model developed by ML showed good agreement and was used as a key tool in a traditional fatigue analysis using OrcaFlex & BFLEX. This analysis was based on historical sea states from the last two years (from EU's Copernicus Marine Environment Monitoring Service). The results show that the fatigue analysis from the design phase is conservative and life time extension is achievable. As the fully instrumented measurement campaign ended after 4 months, the work focused on utilizing all the captured data to give improved insight and develop both traditional simulation and ML-models. For future fatigue predictions based on the developed "fatigue counter", the ambition is to maintain good accuracy with less instrumentation. In the present phase, FPSO and riser response data from a 4-month campaign have been used to establish a ‘correlation’ between riser behavior, environmental data and FPSO heading and motion. Calibration of a traditional numerical model is performed using measurement data along with a direct ‘waves to fatigue’ prediction based on modern ML techniques. This illustrates enabling technologies based on combination of data streams from multiple data sources and superior data accessibility. The correlations established between different field data allow the development of a "live" riser fatigue model presenting results in online dashboards as an integrated part of the riser Integrity Management (IM) system. All relevant stakeholders are provided with necessary information to ensure safe and extended operation of critical elements of the FPSO. The paper illustrates the power and applicability of modern numerical techniques, made possible by combining data from 6 different streaming data sources, ranging from satellites to clamp-on motion sensors.
本文介绍了一种动态疲劳预测方法,该方法包括测量的运动响应、海洋环境和过程数据,用于停泊在巴西近海700米水深的浮式生产储卸船(FPSO)。测量数据用于改进传统的时域动态分析模型,以及机器学习(ML)技术。其结果是显著减少了不确定性,实现了隔水管疲劳预测,为延长隔水管和导管的使用寿命和提高其响应分析的准确性提供了基础。该方法包括使用直接安装在立管和接口FPSO结构上的自主和在线运动响应传感器的组合。在ML环境中,利用测量的环境数据、FPSO和隔水管响应数据来建立更真实的隔水管响应和疲劳预测模型。由于FPSO航向对船舶动力学,特别是横摇非常重要,而船舶动力学是该油田立管动力学的关键因素,因此第一个重点是预测相对于膨胀的船舶航向。ML开发的抽头模型具有良好的一致性,并作为传统的OrcaFlex和BFLEX疲劳分析的关键工具。这一分析是基于过去两年的历史海洋状况(来自欧盟的哥白尼海洋环境监测服务)。结果表明,从设计阶段开始的疲劳分析是保守的,寿命延长是可以实现的。由于全仪器测量活动在4个月后结束,工作重点是利用所有捕获的数据来改进洞察力,并开发传统模拟和ml模型。对于基于开发的“疲劳计数器”的未来疲劳预测,目标是用更少的仪器保持良好的精度。在目前阶段,FPSO和立管响应数据来自4个月的活动,用于建立立管行为、环境数据和FPSO航向和运动之间的“相关性”。传统数值模型的校准使用测量数据以及基于现代机器学习技术的直接“波到疲劳”预测来执行。这说明了基于来自多个数据源的数据流组合和高级数据可访问性的启用技术。不同现场数据之间建立的相关性允许开发“实时”立管疲劳模型,将结果作为立管完整性管理(IM)系统的组成部分显示在在线仪表板上。为所有相关利益相关者提供必要的信息,以确保FPSO关键部件的安全和延长运行。本文说明了现代数值技术的力量和适用性,通过结合来自6个不同流数据源的数据,从卫星到夹紧式运动传感器,这些数据成为可能。
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引用次数: 0
Integrity Management of Mooring Systems 系泊系统完整性管理
Pub Date : 2019-04-26 DOI: 10.4043/29560-MS
R. Hageman, P. Aalberts, R. Leeuwenburgh, N. Grasso
Mooring systems remain an important component of an overall field development. There are numerous sources in literature describing challenges with mooring systems as well as potential solutions. The goal of this paper is to present a number of new technologies which can be applied jointly in an integrated framework to monitor integrity of subsea mooring components. The paper will cover (1) direct tension measurements using Vibrating Wire Gauges, (2) warning systems based on anomaly detections from GPS measurements and (3) mooring line force estimation method and fatigue using time-domain simulation methods. Vibrating Wire Gauges are a potential alternative to the use of in-line load cells or inclinometers for measuring mooring line tensions. These sensors have a proven track record in the Geotechnical Industry. A sensor dedicated for the offshore industry has been developed. The main benefit of this type of sensor is the ease of retrofitting in an offshore environment. Long-term stability tests and dynamic tests were executed and will be presented. Procedures for installation and maintenance were developed. GPS measurements have widely been used in the industry to identify mooring failures. Post-processing methods of these measurements range from application of watch circles to Artificial Neural Networks. However, there remain important challenges with performance of these warning systems under the influence of environmental loads. The authors will show a basic concept which can overcome these limitations. High accuracy floater position and motion measurements can be used in combination with a numerical model to determine mooring line forces in the field. This approach combines the numerical models used in the design with onboard integrity and maintenance procedures. The technical and organisational challenges of such approach are discussed. An onboard system able to capture system drift is used to update the numerical model and correct for deterioration of the mooring system over time. In-service measurements have been used to demonstrate and validate the concept. The methodology has been implemented and installed on an offshore asset which will become active in Q1 2019. A number of industry solutions for mooring line integrity methods have been compared. All presented solutions have a role in the total mooring subsea integrity management program. Integration of these components together or supplemented with numerical analysis can be used to develop an overall mooring subsea integrity management plan and philosophy.
系泊系统仍然是整个油田开发的重要组成部分。文献中有大量资料描述了系泊系统的挑战以及潜在的解决方案。本文的目标是介绍一些新技术,这些技术可以在一个集成框架中联合应用,以监测海底系泊组件的完整性。本文将涵盖(1)使用振动线规的直接张力测量,(2)基于GPS测量异常检测的预警系统,以及(3)使用时域模拟方法的系泊线力估计方法和疲劳。振动线规是使用在线测压元件或测斜仪测量系缆张力的潜在替代方案。这些传感器在岩土工程行业中有着良好的记录。一种专门用于海上工业的传感器已经开发出来。这种类型的传感器的主要优点是易于在海上环境中进行改造。进行了长期稳定性试验和动态试验,并将进行介绍。制定了安装和维护程序。GPS测量已广泛应用于行业中,以识别系泊故障。这些测量的后处理方法从应用表圈到人工神经网络都有。然而,在环境负荷的影响下,这些预警系统的性能仍然存在重要的挑战。作者将展示一个可以克服这些限制的基本概念。高精度的浮子位置和运动测量可以与数值模型结合使用,以确定现场的系泊线力。这种方法将设计中使用的数值模型与机载完整性和维护程序相结合。讨论了这种方法的技术和组织挑战。能够捕捉系统漂移的机载系统用于更新数值模型并校正系泊系统随时间的退化。已使用在役测量来演示和验证该概念。该方法已在海上资产上实施并安装,该资产将于2019年第一季度投入使用。一些行业解决方案的系泊线完整性方法进行了比较。所有提出的解决方案都在整个系泊海底完整性管理计划中发挥作用。将这些组件集成在一起或辅以数值分析,可用于制定整体系泊海底完整性管理计划和理念。
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引用次数: 1
Elimination of False Positives in VIV Identification Using Machine Learning 利用机器学习消除VIV识别中的误报
Pub Date : 2019-04-26 DOI: 10.4043/29503-MS
P. Agarwal, K. Bhalla, R. Campbell
Vortex-induced-vibration (VIV) is an important consideration while drilling at sites with moderate to high current speeds. Planning for drilling operations often includes determination of limits on maximum drilling riser motion amplitude using model simulations. These limits can then be used to raise alarms in the field by comparing motions measured in the field using one or more motion sensors. The determination of such alarm limits is challenging as VIV is a highly nonlinear process, and small changes in the speed or shape of current profile can result in quite different VIV fatigue results for drilling risers, especially in deep water depths. We use feed-forward neural network, which is a powerful machine learning algorithm, to develop a classifier for distinguishing damaging and non-damaging VIV events. The neural network uses acceleration and angular rate data from only three motions sensors located on the upper flex joint, the lower flex joint and the BOP stack. To train the neural network, riser motions and fatigue damage data are generated from SHEAR7 runs on the model of the drilling riser. Thousands of current profiles measured from a current mooring at a deepwater site (water depth > 6,000 ft) are used as inputs to SHEAR7 model in order to capture full variability in VIV response from the actual field environment. Results show that the neural network classifier almost always predicts damaging and non-damaging VIV correctly. The precision, recall, and F1 score (a combination of precision and recall) for the neural network classifier are all close to 100%. A high precision, recall, and F1 score for a classifier implies that it has no false positives and no false negatives. Here, a false negative is defined as the situation when damaging VIV occurred but was identified as a non-damaging VIV event and an alarm is not raised. False positive is the situation when an alarm is raised for damaging VIV when the event was actually not so damaging. On the other hand, the baseline "constant" classifier of conservatively chosen limits (from the same data) for upper and lower flex joint angles results in very low precision and F1 scores, implying too many false positives. While the baseline classifier does not predict any false negatives, it is very expensive because of too many false positives. Furthermore, it carries the risk of being ignored by users due to too many false alarms. This work demonstrates that machine learning techniques can accurately predict damaging VIV events in the field using minimal number of sensors. Such accurate predictions were not possible using traditional methods.
在中高电流速度钻井时,涡激振动(VIV)是一个重要的考虑因素。钻井作业计划通常包括利用模型模拟确定最大钻井隔水管运动幅度的限制。然后,通过比较使用一个或多个运动传感器在现场测量的运动,这些限制可用于在现场发出警报。这种报警极限的确定具有挑战性,因为涡激振动是一个高度非线性的过程,电流剖面的速度或形状的微小变化可能导致钻井隔水管的涡激振动疲劳结果大不相同,特别是在深水中。我们使用前馈神经网络这一强大的机器学习算法,开发了一种区分破坏性和非破坏性VIV事件的分类器。该神经网络仅使用来自三个运动传感器的加速度和角速率数据,这些传感器分别位于上部弯曲关节、下部弯曲关节和防喷器组。为了训练神经网络,SHEAR7在钻井隔水管模型上运行生成隔水管运动和疲劳损伤数据。为了从实际现场环境中捕捉VIV响应的全部变化,从深水地点(水深> 6000英尺)的当前系泊处测量的数千个电流剖面被用作SHEAR7模型的输入。结果表明,神经网络分类器对损伤和非损伤VIV的预测几乎都是正确的。神经网络分类器的准确率、召回率和F1分数(准确率和召回率的组合)都接近100%。分类器的高精度、召回率和F1分数意味着它没有假阳性和假阴性。在这里,假阴性被定义为发生破坏性VIV,但被识别为非破坏性VIV事件且未发出警报的情况。假阳性是指当事件实际上并没有那么具有破坏性时,对破坏性VIV发出警报的情况。另一方面,对于上下弯曲关节角度保守选择限制的基线“常数”分类器(来自相同的数据)导致非常低的精度和F1分数,这意味着有太多的误报。虽然基线分类器不能预测任何假阴性,但由于有太多假阳性,它的成本非常高。此外,它还存在因误报过多而被用户忽略的风险。这项工作表明,机器学习技术可以使用最少数量的传感器准确预测现场的破坏性VIV事件。使用传统方法是不可能做出如此准确的预测的。
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引用次数: 0
Turret-Moored FPSO Yaw Motions in a Squall-Prone Region 暴风多发区域中炮塔系泊FPSO偏航运动
Pub Date : 2019-04-26 DOI: 10.4043/29234-MS
M. Naciri, Murthy Chitrapu
The design of mooring systems in West of Africa is often dominated by squall events. These are episodes of rapidly increasing wind speeds accompanied with sudden and significant wind direction changes. The response of weathervaning systems (offloading tankers moored to an export system or turret moored FPSO’s) to such transient and violent environments is very complex and the subject of an on-going joint industry project. One important parameter in numerical simulations of weathervaning units to squall events is the yaw motion damping model. There is quite a large body of references and insights in yaw damping under steady environmental conditions but hardly any when it comes to responses in squall owing to the transient nature of the event and to its complexity. Field measurements of the yaw motions of a turret moored unit offshore Angola with concurrent on-board wind measurements are presented. Both quantities are sampled at 1-minute intervals. Time series of aft and fore drafts are also available on a daily basis. These measurements span one decade. A systematic scan of the wind speed time series has been performed to identify, based on the World Meteorological Organization definition, all squall events passing through the asset. The main particulars of the turret-moored FPSO are described along with its station-keeping system and the associated horizontal slow drift motion response time scales. Systematic analysis of measured yaw motions and velocities has been performed seeking correlations with the hull loading condition at the time of the squall event, its heading prior to the squall and the squall maximum speed and direction range. The main objective of these analyses is to provide factual information that can be used to firm up the yaw damping models used for mooring analyses in squall-prone areas.
西非系泊系统的设计经常受到暴风事件的影响。这些都是风速迅速增加的片段,伴随着突然和显著的风向变化。风向标系统(停泊在出口系统上的卸载油轮或转塔系泊FPSO)对这种瞬变和剧烈环境的响应非常复杂,是一个正在进行的联合行业项目的主题。在风向标单元对飑风事件的数值模拟中,一个重要的参数是偏航运动阻尼模型。稳定环境条件下的偏航阻尼有大量的参考文献和见解,但由于事件的瞬态性质及其复杂性,当涉及到飑时,几乎没有任何参考文献和见解。本文介绍了安哥拉海上一艘炮塔系泊装置的偏航运动的现场测量,并同时进行了船上的风测量。这两个量每隔1分钟采样一次。每天的前后吃水时间序列也可用。这些测量跨越了10年。根据世界气象组织的定义,对风速时间序列进行了系统扫描,以确定所有经过该资产的飑事件。介绍了该型舰塔系泊FPSO的主要特点,以及其站位保持系统和相关的水平慢漂移运动响应时间尺度。对测量到的偏航运动和速度进行了系统的分析,寻求与风暴事件发生时船体载荷状况、风暴发生前的航向以及风暴最大速度和方向范围的关系。这些分析的主要目的是提供事实信息,这些信息可用于确定用于暴风易发地区系泊分析的偏航阻尼模型。
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引用次数: 0
Libra@35 - Bringing the Project Break Even to US$ 35/bbl Libra@35 -将项目盈亏平衡降至35美元/桶
Pub Date : 2019-04-26 DOI: 10.4043/29336-MS
Osmond Coelho Junior, Ana Luiza Silva Costa, Luísa Gontijo Bisinoto, Mariane Duarte Guimarães
Having a resilient break-even price is essential for deep-water development projects due to all the technical uncertainties inherent to the O&G business and, because of the oil price volatility, especially in recent times. To cope with this permanent threat, the Libra Consortium envisaged, structured and implemented a consortium corporate program called Libra@35. The programs’ main objective is to reduce the projects break-even prices to US$ 35/bbl, by improving the recovery factor and /or reducing costs. This paper describes the Libra@35 methodology and procedures, explaining how the program has helped Libra optimize its projects on a continuous basis through a structured and rigorous methodology. Additionally, it presents the beneficial results and impacts achieved to date. To finalize, the paper discloses the Consortium's future objectives for this successful Program and how it is structured to assist in shaping Libra's projects of tomorrow.
由于油气业务固有的所有技术不确定性,以及油价波动,特别是最近的油价波动,对于深水开发项目来说,具有弹性的盈亏平衡价格至关重要。为了应对这一永久性威胁,Libra联盟设想、构建并实施了一个名为Libra@35的财团企业计划。该计划的主要目标是通过提高采收率和/或降低成本,将项目的盈亏平衡价格降至35美元/桶。本文描述了Libra@35的方法和程序,解释了该计划如何通过结构化和严格的方法帮助Libra持续优化其项目。此外,它还介绍了迄今为止取得的有益成果和影响。最后,该文件披露了该财团对这一成功计划的未来目标,以及它是如何构建的,以帮助塑造Libra未来的项目。
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引用次数: 0
Water Injection Well Performance and Fracture Propagation in a Channel Sand Reservoir: An Offshore Ghana Case Study 水道砂储层注水井性能与裂缝扩展:加纳海上案例研究
Pub Date : 2019-04-26 DOI: 10.4043/29311-MS
Jongsoo Hwang, Prateek Bhardwaj, M. Sharma, S. Sathyamoorthy, K. Amaning, A. Singh
This study explains the large injectivity changes observed in the field, how to remedy it, and how to ensure fracture containment in channel sand reservoirs. The case study field is located offshore Ghana and is a channel sand reservoir. Water injection was initiated for pressure maintenance and waterflooding under fracturing conditions. The injection wells are designed to ensure high and sustainable injection rates while maintaining the integrity of the cap rock. The injection bottom-hole pressure (BHP) was history-matched to investigate the impact of stress profiles, reservoir shapes, injection water quality, poroelastic and thermally induced stress changes. The injectivity decline was found to be a result of changes in stresses caused by the channel boundaries and, to a lesser extent, near-wellbore formation damage. The rapid increase in pore pressure and the resulting decrease in injectivity is unique to these kinds of channel sands. Once the origin of the decreasing injectivity was identified, remedial actions were recommended and predictions for future injectivity were made ensuring containment of fractures.
本研究解释了现场观察到的大注入能力变化,如何补救它,以及如何确保河道砂储层的裂缝封闭性。案例研究油田位于加纳近海,是一个河道砂储层。在压裂条件下,开始注水以维持压力和水驱。注入井的设计旨在确保高且可持续的注入速度,同时保持盖层的完整性。对注入井底压力(BHP)进行历史匹配,以研究应力剖面、储层形状、注入水质、孔隙弹性和热致应力变化的影响。研究发现,注入能力下降是由通道边界引起的应力变化造成的,在较小程度上是由近井地层损害造成的。孔隙压力的迅速增加和由此导致的注入能力的下降是这类河道砂所特有的。一旦确定了注入能力下降的原因,就会建议采取补救措施,并对未来的注入能力进行预测,以确保裂缝得到遏制。
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引用次数: 1
Accurate Frequency Division Inversion Based on Seismic-Well Fusion in Seismic Data Superposition Area 地震资料叠加区基于井震融合的精确分频反演
Pub Date : 2019-04-26 DOI: 10.4043/29382-MS
Wenbo Gao, Mingchun Wang, Wenxiong Chen, Xin Zhou, Y. Mao
Recently, the western part of Bohai has obtained significant commercial oil discoveries in Guantao group for the first time. The old seismic data is wide, but the bandwidth is narrow. The new data bandwidth is large, but the coverage is small. Besides, the impedance difference of sand and mudstone is small. The traditional impedance inversion can't distinguish them effectively. It's very important for the next evaluation to get seismic data that can reflect reservoir effectively. We propose to use geophysical technology to fuse high-frequency and low frequency information of new data into old data. First, the reflection coefficient of the drilling bypass is extracted. Second combined it's high frequency information with the low frequency information of the reflection coefficient which is calculated by the drilled wells. After that, the fusion coefficient is used as the sample information to invert the frequency attributes of the old data. Finally, the high frequency, the low frequency information of frequency inversion and the intermediate frequency information of the old data are fused to obtain the broadband inversion data. In the new and old seismic data superposition area, the frequency band characteristics of the comparison inversion data and the new data are found to be quite similar. Frequency band features are also very similar. It shows that the inversion data are true and reliable. Comparison between drilled wells and the inversion data, compared to the old seismic data, the inversion data of the Guantao formation reservoir thickness is more than 8m can be effectively reflected, and the old seismic data have seismic response when the reservoir thickness is more than 15m, and the response of some reservoirs is not obvious. The seismic resolution of the inversion data is improved effectively. To sum up, the frequency division attribute inversion based on seismic well fusion can effectively improve the bandwidth of the difference data in the rear area of seismic data, and improve the resolution of seismic data.
近年来,渤海西部地区首次在馆陶群获得了重大的商业石油发现。旧的地震数据很宽,但带宽很窄。新增的数据带宽大,但覆盖范围小。此外,砂岩和泥岩的阻抗差较小。传统的阻抗反演不能有效地区分它们。获取能有效反映储层的地震资料对下一步评价具有重要意义。我们提出利用地球物理技术将新数据的高频和低频信息融合到旧数据中。首先,提取钻井旁道的反射系数。其次,将其高频信息与钻井计算的反射系数的低频信息相结合;然后利用融合系数作为样本信息反演旧数据的频率属性。最后,对旧数据的高频、低频信息和中频信息进行融合,得到宽带反演数据。在新旧地震资料叠加区,对比反演资料的频带特征与新资料非常相似。频段特征也非常相似。结果表明,反演数据真实可靠。钻探井与反演资料对比,与旧地震资料相比,馆陶组储层厚度大于8m的反演资料能有效反映,旧地震资料在储层厚度大于15m时有地震响应,部分储层响应不明显。有效地提高了反演资料的地震分辨率。综上所述,基于地震井融合的分频属性反演可以有效提高地震数据后区差值数据的带宽,提高地震数据的分辨率。
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引用次数: 0
Extracting Value from Data Using an Industrial Data Platform to Provide a Foundational Digital Twin 利用工业数据平台从数据中提取价值,提供基础数字孪生
Pub Date : 2019-04-26 DOI: 10.4043/29576-MS
F. Laborie, Ole Christian Røed, Geir Engdahl, Audrey Camp
Oil & Gas data currently exists within a world of data silos. Lack of data is not the challenge. A wide variety of data is collected, including sensor values, P&IDs, ERP, and depth-based trajectories. Rather, the challenge pertains to data usefulness. The root of the problem is a combination of factors, including poor data infrastructure, incompatible operational data systems, and restricted data access. All this translates to a low maturity of digitalization across the Oil & Gas industry. To date, digitalization efforts have been limited to pilot projects, proofs of concept and case studies, with no large-scale operationalized projects. Aker BP, one of Europe's largest independent Oil & Gas companies, has broken through the typical roadblocks by deploying an industrial data platform across all five of its operational assets. The platform aggregates and processes data from sensors and contextualizes it, structuring it in relation to process diagrams, production information, 3D-models, and event data (maintenance, incidents). Everything linked in the real world is also linked in the platform. This has dramatically reduced the cost of integration and maintenance, while simultaneously enabling scalability, speed of development, and data openness throughout the Aker BP organization. The data platform handles live and historical data for close to 200,000 sensors, with a peak transfer of 800,000 data points per second. Internal and external experts are able to apply state-of-the-art algorithms to visualize and solve critical business problems. A range of third-party applications and data scientists also use the 1+ trillion data points in the platform to create value and support Aker BP's strategy for day-to-day operations and long-term digital transformation. To realize the promise of digitalization, unlocking the value of data must be made a priority within the Oil & Gas industry. This paper will describe the implementation of the industrial data platform, explaining how data streamed from many, disparate, underlying systems is contextualized in the data platform to provide a holistic view of all processes and operations, thus creating a foundational digital twin for each asset, ready to empower machine learning applications for optimization and automatization, as well as human-facing applications, such as advanced visualizations and apps for the digital field worker.
石油和天然气数据目前存在于数据孤岛的世界中。缺乏数据并不是挑战。收集了各种各样的数据,包括传感器值、p&id、ERP和基于深度的轨迹。相反,挑战在于数据的有用性。问题的根源是多种因素的组合,包括糟糕的数据基础设施、不兼容的操作数据系统和受限的数据访问。所有这些都意味着整个油气行业的数字化成熟度较低。迄今为止,数字化工作仅限于试点项目、概念验证和案例研究,没有大规模的可操作项目。Aker BP是欧洲最大的独立油气公司之一,通过在其所有5个运营资产中部署工业数据平台,突破了典型的障碍。该平台聚合和处理来自传感器的数据,并将其上下文化,根据流程图、生产信息、3d模型和事件数据(维护、事件)构建数据。在现实世界中链接的一切也在平台中链接。这大大降低了集成和维护成本,同时在整个Aker BP组织中实现了可扩展性、开发速度和数据开放性。该数据平台处理近20万个传感器的实时和历史数据,峰值传输速度为每秒80万个数据点。内部和外部专家能够应用最先进的算法来可视化和解决关键的业务问题。一系列第三方应用程序和数据科学家也使用平台中的1万亿数据点来创造价值,并支持Aker BP的日常运营和长期数字化转型战略。为了实现数字化的承诺,释放数据的价值必须成为油气行业的首要任务。本文将描述工业数据平台的实现,解释来自许多不同底层系统的数据流如何在数据平台中进行上下文化,以提供所有流程和操作的整体视图,从而为每个资产创建一个基本的数字孪生体,准备为优化和自动化的机器学习应用程序以及面向人类的应用程序(例如面向数字现场工作人员的高级可视化和应用程序)提供支持。
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引用次数: 8
Structural Reinforcement and Leak Sealing with Composite Materials 复合材料结构加固及密封
Pub Date : 2019-04-26 DOI: 10.4043/29571-MS
George Di Cesar Silva, Thomas Fink, Pedro Almeida Bordieri, Mauro Missao Watanabe, M. J. Oliveira
This document presents the application steps of the repair and structural reinforcement system with high-performance polymer and composite material. Without the need to shut-down the offshore platform, this technology is based on ASME and ISO international standards with high safety and applicable in classified areas where hot-work permit is not obtainable. The methods and procedures are applied and carried out exclusively for each application, after a judicious risk assessment. Recently, a 14" super duplex pipe carrying seawater line, operating at 8 bar pressure, on an oil platform located in Ghana showed active leak. In order to carry a conventional repair, (replacement of the problematic section or conventional hot welding) the shut-down of production would be necessary. Furthermore, the conventional method was not applicable due to the potentially explosive atmospheric conditions. Based on Part 4 of the ASME PCC-2 standard, the repair system was engineered to a 10-year lifespan and carried out with absolute safety. The procedure consists of a surface preparation, leak containment and structural reinforcement on the defective area of the pipe. All the steps in the aforementioned procedure were cold-work type and without the need to shut-down, therefore without loss of production. The equations used to calculate the thickness and length of the repair system with composite material, as well as the risk assessment, were in accordance to the referenced standards. The repair system was applied with success without the need to shut-down the production and was considered permanent by ABS. The hardness of the composite, measured after 24 hours, indicates full cure of the repair as predicted by the procedure and quality standards. Therefore, the leak was 100% sealed and the area was structurally reinforced in line with the engineering plan and without any loss of production. The integrity of aging offshore assets is a common global problem due to the constraint of concurrent activities in a production environment. This methodology using composite materials in association with asset integrity management without shutdown production has gained recognition to be a long-term solution. The implementation of the repair and structural reinforcement system with high-performance polymer and composite material provides cost reduction, significant health, safety and environmental advantages as it enables immediate attention for the defect, on top of the benefit to avoid the loss of production.
本文介绍了高性能高分子材料与复合材料修补加固体系的应用步骤。无需关闭海上平台,该技术基于ASME和ISO国际标准,具有高安全性,适用于无法获得热工许可证的分类区域。经过审慎的风险评估后,对每个应用程序专门应用和执行方法和程序。最近,在加纳的一个石油平台上,一根携带海水管线的14英寸超级双管在8 bar压力下工作,出现了主动泄漏。为了进行常规修理,(更换有问题的部分或常规热焊接),停产是必要的。此外,由于潜在的爆炸性大气条件,传统的方法不适用。基于ASME pc -2标准的第4部分,维修系统的设计寿命为10年,并且绝对安全。该程序包括对管道缺陷区域进行表面处理、密封泄漏和结构加固。上述程序中的所有步骤都是冷加工类型,不需要停机,因此不会造成生产损失。复合材料修复体系厚度和长度的计算公式及风险评估均按照参考标准进行。该修复系统在没有停产的情况下成功应用,并被ABS认为是永久性的。24小时后测量的复合材料硬度表明修复完全固化,符合程序和质量标准的预测。因此,泄漏被100%密封,该区域按照工程计划进行了结构加固,没有造成任何生产损失。由于生产环境中并发活动的限制,老化海上资产的完整性是一个普遍的全球性问题。该方法将复合材料与资产完整性管理相结合,无需停产,已被公认为是一种长期解决方案。采用高性能聚合物和复合材料的修复和结构加固系统可以降低成本,显著的健康、安全和环境优势,因为它可以立即注意到缺陷,在避免生产损失的基础上。
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引用次数: 0
Advancing the Industry Practice in Offshore Wind Load Estimation - An Overview of On-Going SNAME OC-8 Activities 推进海上风电负荷估算的行业实践——SNAME OC-8活动综述
Pub Date : 2019-04-26 DOI: 10.4043/29646-MS
David P. Hodapp, A. Voogt, Wei Ma, B. Cheater, J. Brekke
In early 2014, the Society of Naval Architects and Marine Engineers (SNAME) OC-8 Panel was formed to address regulatory acceptance of wind tunnel testing for stability calculations of offshore floating production systems governed by the U.S. Code of Federal Regulations (CFR). Initially, this focused on updating the 1988 SNAME T&R Bulletin 5-4 "Guidelines for Wind Tunnel Testing" which has served as a de facto industry standard for nearly 25 years. The update was intended to leverage new technologies and lessons learned to improve the accuracy and repeatability of the results. As time progressed, the focus of the Panel broadened to encompass the empirical ‘building block’ method of wind load estimation (i.e., the basis of the CFR stability calculations) and computational fluid dynamics (CFD). The need to step back and objectively assess the relative accuracy and repeatability of these estimation methods was recognized in 2016. In response, SNAME OC-8 organized a ‘first-of-its-kind’ comparative wind load study to benchmark the relative accuracy and repeatability of available wind load estimation methods (i.e., empirical ‘building block’ methods, wind tunnel testing, and CFD) for a representative semi-submersible hull. The study resulted in two important outcomes: 1) U.S. regulatory authorities participated in the workshop and expressed support for acceptance of wind tunnel test results pending the publication of a new industry guideline which could assure accuracy/ repeatability, and 2) key stakeholders from operators, engineering companies, classification societies, and regulatory bodies expressed support for the development of a new industry design guideline to broadly address wind load estimation (including the use of CFD) through the engineering design spiral. The present paper summarizes the contributions of the SNAME OC-8 Panel since its inception. High- level findings/ take-aways from the 2017 comparative wind load study are discussed, and unanswered questions of importance are highlighted. The SNAME OC-8 Panel plans to deliver two new industry guidelines to improve the accuracy and repeatability of empirical ‘building block’, wind tunnel, and CFD wind load estimates; the on-going efforts of the Panel and its constituent subcommittees are further outlined in the latter portion of the paper.
2014年初,美国海军建筑师和海洋工程师协会(SNAME)成立了OC-8小组,以解决美国联邦法规(CFR)规定的海上浮式生产系统稳定性计算风洞测试的监管接受问题。最初,这项工作的重点是更新1988年SNAME T&R公告5-4“风洞测试指南”,该公告已作为事实上的行业标准近25年。此次更新旨在利用新技术和经验教训来提高结果的准确性和可重复性。随着时间的推移,小组的重点扩大到包括风荷载估计的经验“构建块”方法(即CFR稳定性计算的基础)和计算流体动力学(CFD)。2016年,人们认识到需要退后一步,客观地评估这些估计方法的相对准确性和可重复性。作为回应,SNAME OC-8组织了一项“首创”的比较风荷载研究,对具有代表性的半潜船体进行了可用的风荷载估计方法(即经验“构建块”方法、风洞测试和CFD)的相对准确性和可重复性进行基准测试。这项研究得出了两个重要结果:1)美国监管机构参加了研讨会,并表示支持接受风洞测试结果,等待新的行业指南的发布,以确保准确性/可重复性;2)运营商、工程公司、船级社的关键利益相关者;监管机构表示支持制定新的工业设计指南,通过工程设计螺旋来广泛解决风荷载估计(包括CFD的使用)问题。本文总结了SNAME OC-8小组自成立以来的贡献。本文讨论了2017年比较风荷载研究的高层次发现/结论,并强调了未解决的重要问题。SNAME OC-8小组计划提供两项新的行业指南,以提高经验“构建块”、风洞和CFD风荷载估算的准确性和可重复性;该文件的后半部分进一步概述了小组及其组成小组委员会正在进行的努力。
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引用次数: 1
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