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The Art of Disintegration – Ten Years in Review of Disintegrable Metals and Downhole Tools 分解的艺术——可分解金属和井下工具十年回顾
Pub Date : 2019-04-26 DOI: 10.4043/29624-MS
Zhiyue Xu, Zhi-hong Zhang
Disintegrable metal (DM) has proven its market value since the first set of disintegrable frac balls were successfully employed in a shale well in Bakken field about 10 years ago. The DM material technology and tools have changed the downhole tool operation landscape with unprecedented efficiency, reliability, by reducing the operational complexity or simplifying tool installation or actuation procedures. This paper reviews the advancement of DM materials technology, arts to engineer and control the disintegrating performance, various DM downhole tools, and the field operation case studies over the last 10 years. Review of the art of disintegration of disintegrable metals is based literature surveys and author’s own research and development results. Disintegrable metals currently available on the market could be classified into two different metallic systems based on their base metal chemistry: magnesium based disintegrable metal and aluminum-based disintegrable metal. Both systems are light weight, strong as steel and completely disintegrable in typical downhole environments. The paper will review the material design, microstructure, and properties of the two metallic systems, then discuss how to match material properties with requirement of downhole disintegrable tools, and finally share field operation cases. Most of DM materials have micro-galvanic cells built into their microstructures and disintegrate through galvanic corrosion when contacting with wellbore fluid. Key variables affecting the rate of disintegration include material composition, well temperature, tool surface area exposure to a fluid, fluid type, concentration and agitation conditions. The review reveals that it is critical to select the correct DM material to match the application environment for a successful field application of disintegrable tool. In today’s multi-stage hydraulic fracturing market, DM tools would be the preferred technology of choice when DM material selection and tool design and performance match properly to the needs of hytraulic fracture operation of a well. The thermodynamics and kinetics that control the disintegration performance of DM tools, or the art of disintegration, will be reviewed and shared with the readers. The profound arts and engineering of DM materials and field case studies shared by this paper would shed light on how to make sound selection of DM materials, design optimal DM tools for a defined well or field application, develop the best field operation procedures, and execute a MD application efficiently.
自10年前第一套可分解压裂球成功应用于Bakken油田的页岩井以来,可分解金属(DM)已经证明了其市场价值。DM材料技术和工具通过降低操作复杂性或简化工具安装或驱动程序,以前所未有的效率和可靠性改变了井下工具的使用环境。本文综述了近10年来DM材料技术的进步、设计和控制DM分解性能的技术、各种DM井下工具以及现场作业案例。对可分解金属的分解艺术的回顾是基于文献调查和作者自己的研究和开发成果。目前市场上的可分解金属根据其贱金属化学性质可分为两种不同的金属体系:镁基可分解金属和铝基可分解金属。这两种系统都重量轻,坚固如钢,在典型的井下环境中完全可分解。本文将对两种金属体系的材料设计、微观结构和性能进行综述,然后讨论如何将材料性能与井下可分解工具的要求相匹配,最后分享现场操作案例。大多数DM材料的微观结构中都内置了微原电池,当与井筒流体接触时,会通过电偶腐蚀而分解。影响崩解速度的关键变量包括材料成分、井温、工具接触流体的表面积、流体类型、浓度和搅拌条件。综述表明,选择合适的DM材料以匹配应用环境对于可分解工具的成功现场应用至关重要。在当今的多级水力压裂市场中,当DM的材料选择、工具设计和性能与井的水力压裂作业需求相匹配时,DM工具将成为首选技术。热力学和动力学控制的解体性能的DM工具,或解体的艺术,将审查和分享与读者。本文所分享的DM材料的深奥艺术和工程以及现场案例研究将阐明如何正确选择DM材料,为已定义的井或现场应用设计最佳的DM工具,制定最佳的现场操作程序,并有效地执行MD应用。
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引用次数: 2
Power Cycle Test Bench for Accelerated Life Testing for Reliability Assessment of SiC-MOSFET in Extreme Offshore Environment 海洋极端环境下SiC-MOSFET可靠性评估加速寿命试验功率循环试验台
Pub Date : 2019-04-26 DOI: 10.4043/29368-MS
A. Sadat
The reliability of power semiconductor switches is important when considering their vital role in power electronic converters for downhole subsea applications. Respect to technology advancements in material sciences, power MOSFETs with wide band gap materials have been proposed such as silicon carbide (SiC) and gallium nitride (GaN) as an alternative to existing silicon (Si) based MOSFETs and IGBTs. However, reliability analysis should be performed before substituting SiC-MOSFETs in the place of existing Si-MOSFETs and IGBTs. Due to costly equipment of experimental test setup for accelerated life test, a good reliable and precise simulation-based test bench should be used to test the life test procedure before implementing actual hardware. Therefore, this paper introduces a power cycle (PC) test bench for accelerated life testing for reliability assessment of SiC-MOSFET in harsh offshore environment. The introduced test bench is a simulation-based of power switch in SimScape and LTspice and has been validated with datasheet of 1.2 kV SiC-MOSFET, CAS300M12BM2 by CREE. Preliminary hardware circuits are also shown for further experimental tests. The captured data from the Device-Under-Test (DUT) in different ambient temperatures are envisioned and provide critical information about the failure mechanisms and lifetime characteristics of power devices. The provided lifetime characteristics data of SiC-MOSFET can be used to statistically estimate the Remaining-Useful-Lifetime (RUL) of component in a real application such as downhole motor drives.
考虑到功率半导体开关在海底井下电力电子转换器中的重要作用,其可靠性非常重要。考虑到材料科学的技术进步,已经提出了具有宽带隙材料的功率mosfet,如碳化硅(SiC)和氮化镓(GaN),作为现有硅(Si)基mosfet和igbt的替代品。然而,在用sic - mosfet代替现有的si - mosfet和igbt之前,应该进行可靠性分析。由于加速寿命试验的实验测试装置设备昂贵,在实际硬件实现之前,需要使用一个可靠、精确的仿真试验台对寿命试验程序进行测试。为此,本文介绍了一种用于加速寿命试验的功率循环试验台,以评估SiC-MOSFET在恶劣海洋环境下的可靠性。所介绍的试验台是基于SimScape和LTspice的功率开关仿真,并使用CREE公司的1.2 kV SiC-MOSFET CAS300M12BM2数据表进行了验证。初步的硬件电路也显示了进一步的实验测试。在不同的环境温度下,从被测设备(DUT)捕获的数据被设想,并提供有关电力设备故障机制和寿命特性的关键信息。所提供的SiC-MOSFET寿命特性数据可用于统计估计实际应用(如井下电机驱动)中元件的剩余有效寿命(RUL)。
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引用次数: 0
Digital Twin - Engineering with the Human Factor in the Loop 人的因素在循环中的数字孪生工程
Pub Date : 2019-04-26 DOI: 10.4043/29627-MS
Catina Geselschap, G. Meskers, R. V. Dijk, Ivan van Winsen
The Digital Twin, Heerema Simulation Center (HSC), is able to capture the offshore behavior in a realistic real-time digital environment with high fidelity hydrodynamics and physics and real operator stations. This digital tool completely changed engineering in all phases of the project life cycle since its first use in 2015. Its unique capacity is to ‘Engineer with the Human Factor in the loop’ independent if this Human Factor is the client, designer, fabricator, marine warranty surveyor or the offshore operator. In the conventional engineering tools the Human Factor cannot be included and in the conventional engineering process the preparation is done by engineers without much involvement of the operators. It is as if engineering and execution are separate worlds. Being able to bring these worlds together efficiently in an early stage has already led to an efficiency improvement for all parties (i.e. client, fabricator and offshore operator) involved and has improved the Operational Excellence offshore. In this paper the results of three simulated cases will be described to explain the way the Digital Twin is used for different purposes and objectives and what sort of results can be achieved from ‘Engineering with the Human Factor in the loop’. The Digital Twin is an exceptional tool in our Digital Journey that speeds up the process of implementing changes for a more efficient and safer offshore world.
数字孪生,Heerema仿真中心(HSC),能够通过高保真的流体动力学和物理以及真实的操作人员站,在逼真的实时数字环境中捕捉海上行为。自2015年首次使用以来,该数字工具彻底改变了项目生命周期的各个阶段。如果人为因素是客户、设计师、制造商、海洋保修测量师或海上运营商,其独特的能力是“在循环中与人为因素一起进行工程”。在传统的工程工具中,人为因素不包括在内,在传统的工程过程中,准备工作是由工程师完成的,没有操作员的太多参与。就好像工程和执行是两个独立的世界。能够在早期阶段将这些领域有效地结合在一起,已经为所有相关方(即客户、制造商和海上运营商)带来了效率的提高,并提高了海上运营的卓越性。在本文中,将描述三个模拟案例的结果,以解释数字双胞胎用于不同目的和目标的方式,以及从“循环中的人为因素工程”中可以获得什么样的结果。Digital Twin是我们数字化之旅中的一个特殊工具,它加快了实施变革的过程,使海上世界变得更高效、更安全。
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引用次数: 4
A Family of Practical Foundation Models for Dynamic Analyses of Offshore Wind Turbines 海上风力机动力分析实用基础模型
Pub Date : 2019-04-26 DOI: 10.4043/29463-MS
A. Page, A. Løkke, K. Skau, J. D. Vaal
The concept of macro-element modelling – which was first introduced almost 30 years ago – has proven to be a convenient and accurate technique for modelling offshore foundations, but historically these models have mainly been used for academic purposes. Recent developments in foundation modelling now allow for application of such models in engineering practise and design. One such example is the family of new macro-element models that have been developed in the research project REDWIN to represent the foundation behaviour in dynamic analyses of Offshore Wind Turbines (OWTs). These models exhibit characteristic foundation behaviour such as nonlinearity, coupling of the load from different load components and hysteretic load dependent damping. This paper presents two of the REDWIN models, one applicable for monopile foundations and one for skirted suction caisson foundations. Use of the models are demonstrated through two practical problems that reflect typical design analyses of OWTs: the first example shows a fatigue damage assessment for a monopile, and the second considers an extreme load event for a suction bucket jacket. The structural response is computed using the REDWIN foundation models and compared with the response based on distributed API p-y springs for the monopile and clamped legs at seabed for the jacket. Special emphasis is devoted to how the model input is obtained to guide readers on practical use of the models.
宏观元素建模的概念——大约在30年前首次提出——已被证明是一种方便和准确的离岸基础建模技术,但从历史上看,这些模型主要用于学术目的。基础模型的最新发展使得这些模型可以应用于工程实践和设计。其中一个例子是REDWIN研究项目中开发的一系列新的宏观单元模型,用于表示海上风力涡轮机(OWTs)动力分析中的基础行为。这些模型表现出典型的基础特性,如非线性、不同荷载分量的荷载耦合和滞回荷载相关阻尼。本文介绍了两种REDWIN模型,一种适用于单桩基础,另一种适用于裙边吸力沉箱基础。通过两个实际问题来演示模型的使用,这两个实际问题反映了owt的典型设计分析:第一个例子显示了单桩的疲劳损伤评估,第二个例子考虑了吸斗夹套的极端载荷事件。采用REDWIN基础模型计算结构响应,并与基于分布式API p-y弹簧的单桩响应和基于海底夹脚的导管架响应进行比较。特别强调如何获得模型输入,以指导读者实际使用模型。
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引用次数: 3
Engineering Data Management Using Artificial Intelligence 使用人工智能的工程数据管理
Pub Date : 2019-04-26 DOI: 10.4043/29358-MS
Kalicharan Mahasivabhattu, Deepti Bandi, S. Singh, Pankaj Kumar
A lot of data in the engineering world exists in the form of paper drawings and documents. Technically, these are considered as "unstructured data [1]"as it is difficult to extract content from the drawings using traditional programs as compared to data stored in databases. These drawings are often used for design and maintenance activities in both greenfield and brownfield projects. Today, digital is a key enabler in oil and gas to increase workforce efficiency. Hence there is a growing need to get the dumb drawings digitized. However, the only means of converting these drawings into digital format is to manually re-draw them. With the emergence of technologies like Computer Vision, Optical Character Recognition(OCR) and Natural Language Processing(NLP), we no longer need to depend on human cognitive capabilities to process information from a drawing. Artificial Intelligence(AI) systems can be trained to recognize the visual content in drawings and provide a simplified context. AI based algorithms can read a scanned Process and Instrumentation Diagram (P&ID) to recognize the graphical content of the drawing like instruments, tags, pipelines, text etc. The information extract that AI generates from a dumb drawing can later be passed to an automation script to create a new digital version. This paper emphasizes the use of Artificial Intelligence in processing a scanned drawing and automatically redraw it on a digital platform. Adapting this approach can bring considerable advantage in the pursuit of going digital.
工程领域的许多数据以纸质图纸和文档的形式存在。从技术上讲,这些被认为是“非结构化数据[1]”,因为与存储在数据库中的数据相比,使用传统程序很难从图纸中提取内容。这些图纸经常用于绿地和棕地项目的设计和维护活动。如今,数字化是油气行业提高劳动力效率的关键因素。因此,越来越多的人需要将这些哑巴图纸数字化。然而,将这些图纸转换为数字格式的唯一方法是手动重新绘制它们。随着计算机视觉、光学字符识别(OCR)和自然语言处理(NLP)等技术的出现,我们不再需要依靠人类的认知能力来处理绘图中的信息。人工智能(AI)系统可以训练来识别图纸中的视觉内容并提供简化的上下文。基于人工智能的算法可以读取扫描的过程和仪表图(P&ID),以识别绘图的图形内容,如仪器,标签,管道,文本等。人工智能从哑图中提取的信息稍后可以传递给自动化脚本,以创建新的数字版本。本文重点介绍了利用人工智能对扫描图进行处理,并在数字平台上自动重绘。采用这种方法可以在追求数字化的过程中带来相当大的优势。
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引用次数: 1
Pore Pressure Prediction Before and During Drilling Applying the Four Zones Method 应用四层法预测钻前、钻中孔隙压力
Pub Date : 2019-04-26 DOI: 10.4043/29517-MS
S. Shaker
This method integrates the geological building blocks of sedimentation, dehydration to lithification and the formation water hydrodynamic forces associated with each of these phases. The current known conventional velocity – pore pressure transformation models are lacking this relationship. In the current widely used conventional methods, it is controversial to consider the shallow section as normally pressured and at the same time extract a compaction trend from its petrophysical properties. Moreover, there is confusion about which part of the subsurface section the Effective Stress theorem should be applied to. The novelty of dividing the subsurface into four zones using this new approach reduces the risk of predicting the pore pressure before drilling and the uncertainty of its correct calibration during drilling. This new pore pressure calculation is done separately in each zone based on the predominant formation-water dynamic. Normal hydrostatic pressure is only assigned to the loosely compacted very shallow section (A). Hydrodynamic zone B with upward formation water flow is associated with compaction and reduction of porosity due to sediments load. Petrophysical trends such as velocity, density, resistivity follows a compaction trend in this zone. As result of depositing shale seal in zone C, due to high stand sea level, fluid is prevented from permeating upward. This low permeable top seal is referred to as top of geopressure (TOG). The geopressured section of zone D below the pressure ramp in zone C follows a cascade outline where the pressure in permeable beds show linear trends and shale exhibits an exponential trend. The petrophysical properties of the deeper shale beds below the top seal represent several passive compaction trends. Pore pressure prediction in the deep geopressured section D is derived from calculating at the same depth the disparity between the extrapolated velocity compaction trend (CT) values and the measured ones. A unique mathematical calculation is introduced here to establish the compaction trend (CT) instead of the manual graphically extrapolated so called NCT. Before drilling seismic velocity, semblance is a key for defining the four zones. Velocity – pore-pressure transformation modeling is an important aspect of the drilling cost for a proposed location. Moreover, LWD’s during drilling and conventional logs post drilling are the fine-tuning tools of calibrating the pre-drilling seismic-pressure model. The calibrated model is the backbone of any predicted pore pressure in future drilling locations in the same basin. The pore pressure prediction applying this method facilitates assigning the casing setting and mud programs at the appropriate depths before drilling. Furthermore, it reduces the non-productive time (NPT) and challenges by assessing the subsurface formation pressure including the shallow water flow (SWF), risk of kicks and loss of circulation along the proposed bore-hole trajectory before m
该方法综合了沉积、脱水到岩化的地质组成部分,以及与这些阶段相关的地层水动力。目前已知的常规速度-孔隙压力转换模型缺乏这种关系。在目前广泛使用的常规方法中,将浅层段视为正常压力,同时从其岩石物性中提取压实趋势存在争议。此外,对于有效应力定理应应用于地下剖面的哪一部分也存在混淆。使用这种新方法将地下划分为四个区域的新颖之处降低了钻井前预测孔隙压力的风险以及钻井过程中正确校准孔隙压力的不确定性。这种新的孔隙压力计算方法是根据主要的地层-水动力学在每个层分别进行的。正常的静水压力只分配给松散压实的非常浅的剖面(A)。具有向上地层水流的水动力带B与沉积物负荷导致的压实和孔隙度降低有关。岩石物性趋势,如速度、密度、电阻率,遵循压实趋势。由于C带沉积了页岩封层,由于海平面较高,流体无法向上渗透。这种低渗透性的顶部密封被称为顶压力(TOG)。C区压力坡道以下的D区高压段呈梯级状,其中渗透层压力呈线性趋势,页岩压力呈指数趋势。顶封以下深层页岩层的岩石物性表现出几种被动压实趋势。深部高压D段孔隙压力预测是通过计算相同深度下外推速度压实趋势值与实测值的差值得出的。这里介绍了一种独特的数学计算来建立压实趋势(CT),而不是手工图形外推的所谓NCT。在钻探地震速度之前,相似度是确定四个带的关键。速度-孔隙压力转换建模是估算拟建位置钻井成本的一个重要方面。此外,钻中随钻测井和钻后常规测井是标定钻前地震压力模型的微调工具。校准后的模型是预测同一盆地未来钻井位置孔隙压力的基础。应用该方法进行的孔隙压力预测有助于在钻井前在适当的深度指定套管和泥浆方案。此外,在钻机就位之前,通过评估地下地层压力,包括浅水流量(SWF)、井涌风险和井眼循环损失,可以减少非生产时间(NPT)和挑战。
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引用次数: 0
Practice of Riser-Soil Interactions at Touch Down Zones for Steel Catenary Risers 钢悬链式隔水管触地区隔水管-土相互作用的实践
Pub Date : 2019-04-26 DOI: 10.4043/29553-MS
Jinbo Chen, J. Newlin, Meng Luo, Heping Zhang, C. Hadley, Shuang Hu
Riser-soil interactions have significant influence on the fatigue assessment of steel catenary risers (SCRs) near the touch down zones (TDZs), and can be critical in realizing a competitive SCR design and in extending a SCR design life. The motivation of the paper is to share the proprietary model test data and research/ design experience accumulated over the past three decades on the riser-soil interactions with the riser engineering community in order to deepen the understanding of this complex problem and to realize economical SCR designs. The objectives are (i) to present a fully nonlinear hysteresis model that captures the loading history of the riser-soil interactions at TDZs in the vertical direction for SCRs, and (ii) to propose a simplified equivalent linear elastic vertical stiffness for SCRs at TDZs for quick fatigue assessments. The paper begins with the mathematical formulation of the nonlinear model and the equivalent linear model for riser-soil interactions. Then the proposed model is verified through the consistent predictions from time-domain and frequency-domain simulations of an SCR from a Tension Leg Platform (TLP), the close agreement between the proposed model predictions and small scale pipe-soil interaction model test results, reduced scale sectional SCR model test results, and the latest study in the literature.
隔水管与土壤的相互作用对接触区(dzz)附近的钢制悬链线隔水管(SCR)的疲劳评估有重要影响,对于实现具有竞争力的SCR设计和延长SCR设计寿命至关重要。本文的目的是与立管工程界分享过去三十年来在立管-土壤相互作用方面积累的专有模型试验数据和研究/设计经验,以加深对这一复杂问题的理解,实现经济的SCR设计。目标是(i)提出一个完全非线性的迟滞模型,该模型捕捉了在TDZs的立管-土壤相互作用在垂直方向上的scr的加载历史,以及(ii)为TDZs的scr提出一个简化的等效线弹性垂直刚度,用于快速疲劳评估。本文从立管-土相互作用的非线性模型和等效线性模型的数学表达式入手。然后,通过张力腿平台SCR的时域和频域模拟预测结果的一致性,以及模型预测结果与小尺度管-土相互作用模型试验结果、缩小比例SCR截面模型试验结果和最新文献研究结果的一致性,对所提模型进行了验证。
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引用次数: 3
Self-Supervised Subsea SLAM for Autonomous Operations 用于自主作业的自监督水下SLAM
Pub Date : 2019-04-26 DOI: 10.4043/29602-MS
F. Marques, Pedro Costa, Filipa Castro, Manuel Parente
The Earth’s surface is mostly water-covered and the ocean is the source of a significant slice on natural resources and renewable energies. However, only a small fraction of the ocean has been surveyed. Being able to estimate the 3D model of the environment from a single video eases the task of surveying the underwater environment, saves costs and opens doors to autonomous exploration of unknown environments. In order to estimate the 3D structure of a vehicle’s surrounding environment, we propose a deep learning based Simultaneous Localization and Mapping (SLAM) method. With our method, it is possible to predict a depth map of a given video frame while, at the same time, estimate the movement of the vehicle between different frames. Our method is completely self-supervised, meaning that it only requires a dataset of videos, without ground truth, to be trained. We propose a novel learning based depth map prior using Generative Adversarial Networks (GANs) to improve the depth map prediction results. We evaluate the performance of our method on the KITTI dataset and on a private dataset of subsea inspection videos. We show that our method outperforms state of the art SLAM methods in both depth prediction and pose estimation tasks. In particular, our method achieves a mean Absolute Trajectory Error of 1.6 feet in our private subsea test dataset.
地球表面大部分被水覆盖,海洋是自然资源和可再生能源的重要来源。然而,只有一小部分海洋被调查过。能够从单个视频中估计环境的3D模型,简化了测量水下环境的任务,节省了成本,并为未知环境的自主探索打开了大门。为了估计车辆周围环境的三维结构,我们提出了一种基于深度学习的同步定位和映射(SLAM)方法。使用我们的方法,可以预测给定视频帧的深度图,同时估计车辆在不同帧之间的运动。我们的方法是完全自我监督的,这意味着它只需要一个视频数据集,而不需要训练真实情况。我们提出了一种新的基于学习的深度图先验,使用生成对抗网络(GANs)来改善深度图预测结果。我们在KITTI数据集和海底检查视频的私人数据集上评估了我们的方法的性能。我们表明,我们的方法在深度预测和姿态估计任务中都优于最先进的SLAM方法。特别是,我们的方法在我们的私人海底测试数据集中实现了平均绝对轨迹误差为1.6英尺。
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引用次数: 1
Developing Industry Guidelines for the CFD-Based Evaluation of Wind Load on Offshore Floating Facilities 制定基于cfd的海上浮式设施风荷载评估行业指南
Pub Date : 2019-04-26 DOI: 10.4043/29270-MS
Jang-Whan Kim, Hyunchul Jang, Zhi-rong Shen, S. Yeon
This paper summarizes an on-going effort by SNAME OC-8 CFD Task Force to provide guidelines on wind-load estimation by CFD simulation. The intention of the guidelines is to help the industry to obtain reliable and accurate estimations of wind load on offshore floating facilities using CFD technology, for the purposes of stability, global-performance and mooring analyses. The starting point of the guidelines is CFD modeling practices collectively developed by ten participants of the Task Force. Blind validation of the wind loads from CFD simulations has been made for a semisubmersible with simplified topsides geometry. Comparison of the wind loads from independent CFD simulations from the participants confirmed that CFD can provide reliable and accurate wind load with fewer uncertainties in the simulation (or test) set up than wind-tunnel testing. A roadmap to develop the guidelines based on the CFD modeling practices is proposed.
本文总结了SNAME OC-8 CFD工作组正在进行的工作,为CFD模拟的风荷载估计提供指导。该指南的目的是帮助业界利用CFD技术获得海上浮式设施风荷载的可靠和准确估计,以实现稳定性、整体性能和系泊分析。指南的起点是由Task Force的10个参与者共同开发的CFD建模实践。通过CFD模拟,对具有简化上部结构的半潜船进行了风荷载盲验证。通过对各参与者独立CFD模拟的风荷载进行比较,证实了CFD能够提供可靠、准确的风荷载,在模拟(或试验)设置上比风洞试验的不确定性更小。提出了基于CFD建模实践的指导方针发展路线图。
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引用次数: 4
Automatic Slip Status and Stand Detection in Real-Time Drilling 实时钻井中的自动滑移状态和支架检测
Pub Date : 2019-04-26 DOI: 10.4043/29372-MS
Jie Zhao, Sylvain Chambon, Yuelin Shen, Sai Venkatakrishnan, M. Hamzah
The drilling process can be broken down into various activities from top-level activities (e.g., drilling and tripping) to lower-level activities (e.g., in-slip, out-of-slip, making connection, and circulation). The detection of the fundamental drilling unit, a stand, is necessary and essential for recognizing and inferring drilling activities. A new method is proposed to detect slip status, pipe change, and drilling/tripping stands based on real-time streaming data. The slip status is a critical element because it indicates a connection is made before drilling or tripping a stand. The proposed method is designed to infer the slip status with hookload, standpipe pressure (SPPA), and surface torque (STOR) sensor data. Specifically, the logic using hookload includes two criteria, a hookload standard deviation criterion and a dynamic hookload threshold criterion. This allows addressing the limitations of prior methods at shallow depth and using a manual threshold, which prevents the full automation of slip detection. In addition, the slip status can be confirmed or corrected with a logic using a combination of SPPA and STOR data. Then, a check is performed on whether a stand is added or removed during in-slip period. If needed, the stand detection can also be run to detect where a stand begins and ends. The method has been extensively tested and validated on many land and deepwater wells with drilling/tripping operations. Without human intervention, the dynamic hookload threshold can be determined automatically and adaptively after one or two drilling or tripping stands. Moreover, the hookload standard deviation criterion works well to detect the change of slip status at shallow depth. It is shown that high accuracy of detection can be achieved when the streaming data have a proper range of sampling rate. The new method addresses two limitations of the existing methods: (1) it automatically determines the dynamic hookload thresholds and eliminates the need of setting up the hookload threshold manually, and (2) it improves the accuracy of slip status and stand detection at shallow depth. This innovative work enables the automation of the slip status and stand detection process in batch runs or in real time without operator input.
钻井过程可以分解为各种活动,从顶级活动(例如,钻井和起下钻)到低级活动(例如,卡瓦内、卡瓦外、连接和循环)。基础钻井单元的检测是识别和推断钻井活动的必要条件。提出了一种基于实时流数据检测滑动状态、换管和钻/起下钻位置的新方法。卡瓦状态是一个关键因素,因为它表明在钻井或起下钻之前已经完成了连接。该方法通过钩载荷、立管压力(SPPA)和地面扭矩(STOR)传感器数据推断滑脱状态。具体来说,使用钩子负载的逻辑包括两个准则,钩子负载标准差准则和动态钩子负载阈值准则。这可以解决先前方法在浅深度和使用手动阈值的局限性,从而阻止滑动检测的完全自动化。此外,可以使用SPPA和STOR数据组合的逻辑来确认或纠正滑移状态。然后,检查是否在滑移期间增加或移除支架。如果需要,还可以运行站检测来检测站的开始和结束位置。该方法已经在许多陆地和深水井的钻井/起下钻作业中进行了广泛的测试和验证。在没有人为干预的情况下,在一次或两次钻井或起下钻后,动态钩载荷阈值可以自动自适应地确定。此外,钩载标准偏差准则能较好地检测浅层滑移状态的变化。结果表明,当流数据具有适当的采样率范围时,可以达到较高的检测精度。新方法解决了现有方法的两个局限性:(1)自动确定动态钩载阈值,消除了手动设置钩载阈值的需要;(2)提高了浅深度滑动状态和机架检测的精度。这项创新的工作可以在批量运行或无需操作员输入的情况下实现滑动状态和支架检测过程的自动化。
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引用次数: 1
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Day 1 Mon, May 06, 2019
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