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Measurement of Propane and Butane Diffusion into Heavy Oil using Microfluidics - Is Small Better? 用微流体测量丙烷和丁烷在重油中的扩散——小的更好吗?
Pub Date : 2018-11-12 DOI: 10.2118/193015-MS
Hongying Zhao, S. Pierobon, Adam Pettigrew, Jacques Doan-Prevost, O. Garnier, T. Haas
The high energy intensity of steam-based heavy oil extraction processes is leading the industry to investigate solvent-aided processes for heavy oil/bitumen recovery. The diffusion coefficient of solvent in heavy oil is a key parameter to determine how effective these processes are. Measuring the diffusion coefficient is challenging, especially at in-situ conditions, i.e., at elevated temperature and pressure. This paper presents a microfluidics-based method for measuring the diffusion coefficient of propane and butane, the most commonly used light hydrocarbons in solvent process, into heavy oil at high temperature and pressure conditions. A silicon-glass microfluidic chip was designed and fabricated using the Deep Reactive Ion Etching (DRIE) and anodic bonding. The diffusion tests were performed at temperatures ranging from 20°C to 120°C and pressures up to 100 bar. Upon blue light excitation, heavy oil naturally fluoresces at visible wavelengths, and the intensity varies with solvent concentration. Based on this mechanism, the light intensity change of the heavy oil in a 100-micron channel was recorded with a camera connected to the microscope during the diffusion process. An image processing method was developed accordingly to create a map of fluorescence light intensity versus diffusion time and distance, which was further processed numerically to calculate the diffusion coefficient with measured correlations between light intensity and solvent concentration. At all testing conditions both solvents were liquid which inevitably would cause asphaltene precipitation at oil-solvent interface as demonstrated by the observations during the diffusion tests. It was also found that the asphaltene precipitation phenomena were more pronounced with butane than propane. To measure the diffusion coefficient, a method using solvent diluted oil was developed to avoid the asphaltene precipitation issue. The measured diffusion coefficient of propane was around 0.6 × 10-10 m2/s using pure solvent method, and that of butane was in the range of 1—9 × 10-9 m2/s, at their corresponding testing conditions. For both solvents the diffusion coefficients increased with temperature while no satisfactory trend was observed with pressure within 100 bar.
蒸汽基稠油提取工艺的高能量强度促使业界研究溶剂辅助稠油/沥青回收工艺。溶剂在重油中的扩散系数是决定这些工艺效果的关键参数。测量扩散系数具有挑战性,特别是在原位条件下,即在高温高压下。本文提出了一种基于微流体的方法,用于测量溶剂法中最常用的轻烃丙烷和丁烷在高温高压条件下向重油中的扩散系数。采用深度反应离子刻蚀(Deep Reactive Ion Etching, DRIE)和阳极键合技术,设计并制备了硅玻璃微流控芯片。扩散试验的温度范围为20°C至120°C,压力可达100 bar。在蓝光激发下,重油自然发出可见波长的荧光,其强度随溶剂浓度而变化。基于这一机理,用连接在显微镜上的摄像机记录了重油在100微米通道内扩散过程中的光强变化。据此,开发了一种图像处理方法,创建荧光光强度与扩散时间和距离的关系图,并对其进行进一步的数值处理,以测量光强度与溶剂浓度之间的相关性来计算扩散系数。在所有的测试条件下,两种溶剂都是液态的,这不可避免地会导致沥青质在油-溶剂界面上的沉淀,正如扩散试验中观察到的那样。丁烷比丙烷的沥青质沉淀现象更为明显。为了解决沥青质析出的问题,提出了用溶剂稀释油测量扩散系数的方法。在相应的测试条件下,用纯溶剂法测得丙烷的扩散系数约为0.6 × 10-10 m2/s,丁烷的扩散系数为1-9 × 10-9 m2/s。两种溶剂的扩散系数均随温度的升高而增大,但在100 bar以内的压力下,扩散系数没有令人满意的变化趋势。
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引用次数: 2
Advanced Reinforced Polymer Composite Coatings Revolutionize Corrosion and Wear Protection, and Offer Energy Savings in the Oil and Gas Industry 先进的增强聚合物复合涂层彻底改变了石油和天然气行业的腐蚀和磨损保护,并节省了能源
Pub Date : 2018-11-12 DOI: 10.2118/193124-MS
R. Borisov, Paul Lenehan, N. Wilson
Corrosion, erosion, abrasion and chemical attack of process equipment is a challenge that costs the Oil and gas industry billions per year. Although corrosion/wear/chemical resistant coatings are commonly in use today, enhanced performance requires improved polymer coating materials and coating methods. In the past 20 years coating technology has come far in terms of material development and also in terms of documenting real results. The objective of this paper is to outline the advances and benefits of composite coatings in the oil and gas industry. Facing the challenge to replace expensive materials and technologies with the use of composites delivers to the Oil&Gas industries savings measured by the duration of the protection, saved time for replacement and use of non expensive materials as a substrate. This can be achieved with the use of technology that provides faster and repairable methods of surface treatment and adding the value of improved equipment efficiency.
过程设备的腐蚀、侵蚀、磨损和化学侵蚀是石油和天然气行业每年花费数十亿美元的挑战。虽然目前普遍使用的是耐腐蚀/耐磨/耐化学涂层,但提高性能需要改进聚合物涂层材料和涂层方法。在过去的20年里,涂层技术在材料开发和记录实际结果方面取得了长足的进步。本文的目的是概述复合涂料在石油和天然气工业中的进展和优势。面对使用复合材料替代昂贵材料和技术的挑战,石油和天然气行业可以通过保护时间来节省成本,节省更换和使用非昂贵材料作为基板的时间。这可以通过使用提供更快和可修复的表面处理方法的技术来实现,并增加提高设备效率的价值。
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引用次数: 0
Efficiency, Economics and Compliance: A Practical Planning Tool for Optimizing Cuttings Treatment 效率、经济与合规性:优化岩屑处理的实用规划工具
Pub Date : 2018-11-12 DOI: 10.2118/192825-MS
E. J. Chauvin
The expanding focus on total cost of ownership (TCO) in the oilfield is driving the application of global best practices in drilling and completion operations. Measurable benefits can result from a proactive approach to separating, treating, and handling disposal streams that accounts for both short- and long-term effects and is tailored to the specific needs of projects in the Middle East. This paper provides a versatile decision-making tool to help determine the optimal processes for a variety of conditions based on efficiency, economics, and sustainability. The most effective treatment solutions and services seek to address multiple factors, including logistics and expenses, drilling efficiency and performance, remote locations with infrastructure limitations, and strict environmental regulations. Interdependencies between the fluids, equipment, and services will also influence the selection of appropriate separation and treatment processes. A useful decision tree is based on the critical goals of waste volume reduction and maximum recovery of valuable components. Making the right choices in both of these areas will provide effective long-term results and economic benefits. This paper summarizes multiple case histories that demonstrate successful cuttings and waste stream processing, including both land and offshore operations. In some cases, a mobile or well-specific treatment system works best; others rely on a central treatment facility to serve an entire field or multirig operation. The results achieved in each case contribute to a step-by-step planning tool in matrix format that can be used to design the best set of equipment and services for each location. The matrix accounts for many factors, including rig equipment and capacities, proposed drilling and completion fluids, lithology, risk assessment, system maintenance, potential process rates and throughput, mobilization, environmental regulations, and infrastructure requirements. The decision tree presented facilitates the treatment selection process by incorporating useful benchmarks for volumes, process rates, expected base oil/fluid recovery, installation costs/requirements, scalability, longevity, and decommissioning (and/or relocation of the treatment system). It provides a practical starting point for planning an efficient, fit-for-purpose treatment configuration, scaled to match operational needs, reduce total cost of ownership, and meet or exceed existing and future standards.
对油田总拥有成本(TCO)的日益关注,推动了钻井和完井作业中全球最佳实践的应用。主动分离、处理和处理处置流的方法可以产生可衡量的效益,这种方法可以考虑短期和长期的影响,并根据中东项目的具体需求进行定制。本文提供了一个通用的决策工具,以帮助确定基于效率、经济和可持续性的各种条件下的最佳工艺。最有效的处理方案和服务寻求解决多种因素,包括物流和费用、钻井效率和性能、偏远地区的基础设施限制以及严格的环境法规。流体、设备和服务之间的相互依赖性也会影响适当分离和处理工艺的选择。一个有用的决策树是基于减少废物量和最大限度地回收有价值的组件的关键目标。在这两个领域做出正确的选择将提供有效的长期结果和经济效益。本文总结了多个成功的岩屑和废物流处理案例,包括陆地和海上作业。在某些情况下,移动或针对性强的治疗系统效果最好;另一些则依靠中央处理设施为整个油田或多钻机作业提供服务。在每种情况下获得的结果都有助于以矩阵格式逐步规划工具,可用于为每个地点设计最佳的设备和服务。该矩阵考虑了许多因素,包括钻机设备和容量、建议的钻井和完井液、岩性、风险评估、系统维护、潜在的工艺速率和吞吐量、动员、环境法规和基础设施要求。该决策树结合了体积、处理速率、预期基础油/流体采收率、安装成本/要求、可扩展性、寿命和退役(和/或重新安置处理系统)等有用的基准,从而简化了处理方案的选择过程。它为规划高效、适合用途的处理配置提供了一个实用的起点,可根据操作需求进行扩展,降低总拥有成本,并达到或超过现有和未来的标准。
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引用次数: 4
Selected Results from Big Carbonate Pore System Database: A Case Study from Saudi Aramco 大碳酸盐孔隙系统数据库的精选结果:以沙特阿美石油公司为例
Pub Date : 2018-11-12 DOI: 10.2118/193163-MS
S. S. Din, E. Clerke, Ahmad Badawi
Carbonate reservoir complexities are both described and hidden by the use of the common and generic term, "heterogeneous", with usually little serious effort then expended to define and quantify the meaning and dimensions of the term. Saudi Aramco, the custodian of the world’s largest petroleum reserves in carbonate reservoirs, is making long-term efforts to bring light to the carbonate "heterogeneity" darkness. We are constructing the industry’s largest integrated petrophysical and geological databases for our major carbonate reservoirs. Our large databases contain porosity, permeability, grain density and pore system information from core plugs carefully integrated with a full suite of well log data and core descriptions. These cores have been described in detail using the most current carbonate sequence stratigraphic techniques and all these data have been captured digitally and integrated consistently and carefully. Our database for one field contains 1695 limestone pore systems (a pore system is defined by a single Thomeer hyperbola), obtained from 931 plug samples by Thomeer analysis of core plug mercury capillary pressure data (MICP) with plans to expand the measurements to 1500 plug samples for just this one major reservoir by the year 2020. The current core plugs for the database now include samples from 30 cored wells (up from the 10 cored wells of the previous Rosetta Stone project) to obtain statistically robust reservoir petrophysical data at the facies level. Pore system data are now also being acquired in vertical wells for constrained reservoir layering and vertical reservoir model tie points using nuclear magnetic resonance (NMR) well log data and the CIPHER software for the Thomeer parameter MICP-consistent spectral porosity analysis. At Saudi Aramco, our extensive facies – petrophysical properties database process delivers the reference reservoir property database for our major carbonate reservoir models. The reference database improves our understanding and modelling of the variation and covariation of the facies and petrophysical rock types (PRTs) for reservoir modeling. It also provides sound statistical support for the population of the reservoir with petrophysical pore system properties within the sequence stratigraphic facies framework. For the reservoir dynamics, the database allows detailed investigations into the statistical linkages of pore system properties which control permeability and relative permeability developed by Clerke and coworkers to the sequence stratigraphic reservoir facies. We report here selected results from a very large quantity of relationships and statistical attributes that can be derived from this database. At the general carbonates level, these reference databases demonstrate that the reservoir complexity hidden in the shadow of "heterogeneity" is actually the prevalence and statistical distribution of these multimodal pore systems and their attributes.
碳酸盐岩储层的复杂性是通过使用“非均质”这一通用术语来描述和隐藏的,通常很少花费认真的努力来定义和量化该术语的含义和维度。作为世界上最大的碳酸盐岩储层石油储量的管理者,沙特阿美公司正在长期努力为碳酸盐岩“非均质”的黑暗带来光明。我们正在为我们的主要碳酸盐岩储层构建业内最大的综合岩石物理和地质数据库。我们的大型数据库包含岩心桥塞的孔隙度、渗透率、颗粒密度和孔隙系统信息,并与全套测井数据和岩心描述进行了仔细整合。利用最先进的碳酸盐岩层序地层学技术对这些岩心进行了详细描述,所有这些数据都进行了数字化捕获,并进行了一致而仔细的整合。一个油田的数据库包含1695个石灰岩孔隙系统(孔隙系统由单个Thomeer双曲线定义),通过Thomeer分析岩心桥塞汞毛细管压力数据(MICP),从931个桥塞样本中获得,计划到2020年将测量范围扩大到1500个桥塞样本,仅这一个主要油藏。目前数据库的岩心桥塞包括来自30口取心井的样本(之前的Rosetta Stone项目只有10口取心井),以获得相水平上统计上可靠的储层岩石物理数据。目前,利用核磁共振(NMR)测井数据和CIPHER软件进行Thomeer参数micp -一致谱孔隙度分析,还可以在直井中获取孔隙系统数据,用于受限储层分层和垂直储层模型连接点。在沙特阿美,我们广泛的相物性数据库流程为主要的碳酸盐岩储层模型提供了参考储层属性数据库。参考数据库提高了我们对相和岩石物理岩石类型(prt)的变化和共变化的理解和建模,用于储层建模。它还为层序地层相格架内具有岩石物性孔隙系统性质的储层种群提供了良好的统计支持。对于储层动力学,该数据库可以详细研究孔隙系统特性(控制渗透率和相对渗透率)与层序地层储层相之间的统计联系。我们在这里报告从大量关系和统计属性中选出的结果,这些关系和统计属性可以从这个数据库中得到。在一般碳酸盐岩水平上,这些参考数据库表明,隐藏在“非均质性”阴影下的储层复杂性实际上是这些多模态孔隙系统及其属性的普遍性和统计分布。
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引用次数: 0
Alternative Method for Pressure Transient Analysis 压力瞬态分析的替代方法
Pub Date : 2018-11-12 DOI: 10.2118/193261-ms
F. Franco, A. Rincón, M. Useche
An alternative method is presented for estimation of reservoir properties that are usually estimated in a classic buildup test are obtained using flowing conditions thereby eliminating the need for shut-in periods and measurement of static pressure data. The proposed approach is based on the effect of two consecutive periods of production with different rates in a single well-reservoir model. The well is initially produced at a constant rate until pseudo-steady state conditions are reached, followed by a different rate that will generate a pressure transient response measured at bottom of the wellbore. A mathematical formulation is applied to estimate the reservoir pressure as function of radius of investigation, which is equal to the bottom hole pressure observed during a shut-in buildup test. A single well-reservoir model with known petrophysical parameters, fluid properties, pressure and temperature is used as a reference to evaluate the proposed methodology. The reservoir (i.e. the simulation model) is tested by applying two methods: the first one, is the simulation of a classic buildup test, and the second one, is the simulation of two flow rates periods according to the new theory; the results are compared with the model of reference, calculating percentage of error for permeability, skin, and average reservoir pressure. Additionally, it is demonstrated that a shut-in period is not required to obtain data equivalent to a classic buildup test since it is possible to calculate it from dynamic behavior. The ability to complete a well pressure transient analysis test from flowing conditions and provide valid and reliable results has a direct impact in reduction of cost and deferred production for companies involved in oil and gas operations.
本文提出了一种可替代的储层性质估计方法,这种方法通常是通过使用流动条件来估计的,从而消除了关井期和静压数据测量的需要。所提出的方法是基于在单井-油藏模型中以不同速率连续两期生产的影响。该井最初以恒定速率生产,直到达到准稳态条件,然后以不同的速率生产,从而在井筒底部测量压力瞬态响应。应用数学公式来估计油藏压力作为研究半径的函数,其等于关井建井测试中观察到的井底压力。以已知岩石物理参数、流体性质、压力和温度的单井-储层模型为参考,对所提出的方法进行了评价。采用两种方法对储层(即模拟模型)进行测试:第一种方法是模拟经典堆积试验,第二种方法是根据新理论模拟两个流量周期;结果与参考模型进行了比较,计算了渗透率、表皮和平均储层压力的误差百分比。此外,由于可以根据动态特性计算数据,因此不需要关井时间来获得与经典累积测试等效的数据。能够根据流动状况完成井压瞬态分析测试,并提供有效可靠的结果,对油气公司降低成本和推迟生产具有直接影响。
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引用次数: 1
The Dynamic Character of Porosity by Nuclear Magnetic Resonance and Production Logging for a Comprehensive Permeability Prediction in Carbonate Reservoirs 碳酸盐岩储层渗透率综合预测的核磁共振及生产测井孔隙度动态特征
Pub Date : 2018-11-12 DOI: 10.2118/192858-MS
M. Pirrone, G. Galli
Permeability estimation in carbonate reservoirs is challenging and it generally consists of core-calibrated algorithms applied on open-hole logs. Moreover, due to inherent multi-scale heterogeneities, apparent permeability from production logging tool (PLT) is usually necessary to let the static log-based prediction honor dynamic data. The correspondence between dynamic corrections and carbonate rock types is a long-standing problem and an elegant solution is presented by integrating advanced nuclear magnetic resonance (NMR) log modeling with multi-rate PLT interpretation. The methodology, discussed on an oil-bearing carbonate reservoir, starts with a rigorous mapping between NMR responses and pore-size distribution, mainly determined by special core analyses (SCAL). Hence, a robust porosity partition template and a physically-based permeability formula are established downhole relying on the quantitative integration of SCAL and advanced NMR modeling. Multi-rate PLT and well test data are then analyzed to evaluate the boost needed for log permeability to match the dynamic behavior of the wells. Finally, porosity partition outcomes are used as pointwise predictors of dynamic permeability enhancement by means of a probabilistic approach. In details, a system built upon mercury injection capillary pressure measurements, representative of the entire reservoir, shows a well-defined pore structure consisting of micropores, mesopores and macropores. At the same time, a quantitative link is established between NMR transverse relaxation time and pore-size distributions through an effective surface relaxivity parameter, both at laboratory and reservoir conditions. This allows discriminating micro, meso and macro-porosity downhole. Effective surface relaxivity also plays a critical role in the subsequent NMR permeability estimation based on a capillary tube model of the porous media and exploiting the full NMR/pore-size distributions. Although the match with core data proves the reliability of the comprehensive rock characterization, log permeability values underestimate the actual dynamic performances from well test. Therefore, the standard apparent permeability method from multi-rate PLT interpretation provides the necessary correction from the dynamic standpoint. Macro-porosity content is demonstrated to be the driver for a quantitative estimation of the excess in matrix permeability and an additional term complements the original NMR permeability predictor in order to honor the dynamic evidences. The approach makes use of a probabilistic framework aimed at considering the uncertainties in the a-priori simultaneous static and dynamic characterization. The presented innovative methodology addresses the well-known issue of quantitatively incorporating dynamic log modeling into a purely static workflow, thus leading to a more accurate permeability estimation. This is fundamental for production optimization and reservoir modeling purposes in highly hete
碳酸盐岩储层渗透率估计具有挑战性,通常由裸眼测井的岩心校准算法组成。此外,由于其固有的多尺度非均质性,通常需要利用生产测井工具(PLT)的视渗透率来保证基于静态测井的预测能够尊重动态数据。动态校正与碳酸盐岩类型之间的对应关系是一个长期存在的问题,通过将先进的核磁共振(NMR)测井建模与多速率PLT解释相结合,提出了一种优雅的解决方案。该方法以含油碳酸盐岩储层为例,首先对核磁共振响应和孔隙尺寸分布进行严格映射,主要由特殊岩心分析(SCAL)确定。因此,依靠SCAL和先进的核磁共振建模的定量集成,建立了可靠的孔隙度划分模板和基于物理的渗透率公式。然后分析多速率PLT和试井数据,以评估测井渗透率所需的提高,以匹配井的动态行为。最后,采用概率方法将孔隙度划分结果作为动态渗透率增强的点向预测指标。具体而言,建立在压汞毛细管压力测量基础上的系统,代表了整个储层,显示了由微孔、中孔和大孔组成的明确的孔隙结构。同时,通过有效的表面弛豫参数,在实验室和储层条件下建立了核磁共振横向弛豫时间与孔隙大小分布之间的定量联系。这样就可以区分井下的微观、中观和宏观孔隙度。有效表面弛缓度在基于多孔介质毛细管模型和利用完整的核磁共振/孔隙尺寸分布的后续核磁共振渗透率估计中也起着关键作用。尽管与岩心数据的匹配证明了岩石综合表征的可靠性,但测井渗透率值低估了试井的实际动态性能。因此,从动力学角度来看,多速率PLT解释的标准表观渗透率方法提供了必要的校正。宏观孔隙度含量被证明是对基质渗透率过剩进行定量估计的驱动因素,并且为了尊重动态证据,在原始的核磁共振渗透率预测中增加了一个额外的项。该方法利用概率框架,旨在考虑先验同时静态和动态表征中的不确定性。提出的创新方法解决了将动态测井建模定量地纳入纯静态工作流程的众所周知的问题,从而导致更准确的渗透率估计。这是在高度非均质碳酸盐岩环境中进行生产优化和油藏建模的基础。
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引用次数: 1
New Advanced PVT Course Helps Masters Students to Find Solutions to Real Industry Challenges 新的高级PVT课程帮助硕士学生找到解决方案,以真正的行业挑战
Pub Date : 2018-11-12 DOI: 10.2118/192913-ms
John M. Williams
This paper describes an educational case study covering the development and presentation of a new petroleum engineering master's course in advanced phase behaviour. Emphasis was placed on current industry challenges, interpretation of real data and visits to industry facilities. Special attention was given to fluid sampling experience. A variety of challenges and possible solutions are covered, and benefits to both full and part-time students, the next generation of industry professionals, are described. The PE graduate program saw increasing numbers of students so more industry-related technical elective courses were required. Several courses were proposed and the Advanced PVT course was selected based on student preferences. The course was developed with a mix of lectures, computer laboratory classes, information group use, industry visits, presentations, and semi-obligatory attendance at local SPE meetings. Assignments included literature searches to find interesting publications about sampling, and personal project assignments. These were excellent for practising engineers who could analyse and report on field case studies. Due to students’ various backgrounds, course content was modified to review material that is more basic. Industry students benefited from the opportunity to concentrate on specific challenges, discuss issues outside their company and learn from other participants, but had to manage the pressure of work. Full time students had more time for studies and out-of-classroom teamwork, but had little experience to share. Choice of suitable course textbook is discussed, with details given of other supporting literature used, especially in the areas of fluid sampling and compositional analysis, where common phase behaviour texts are very limited. The course syllabus, detailed delivery techniques, example assignments and teaching tips are provided. This is believed to be a novel case study, with no similar subject being found in SPE OnePetro publications. With continuing shortages in university PE schools, this material can help young faculty and adjunct faculty develop new courses more efficiently. Teaching at Masters level was seen to increase faculty access to students starting thesis research projects. A selection of industry participants’ recent experience in fluid sampling in the UAE is given and it is intended to incorporate it in future best practice procedures.
本文描述了一个教育案例研究,涵盖了一个新的石油工程硕士课程的发展和介绍。重点是当前的行业挑战,解释真实数据和参观工业设施。特别注意流体取样经验。涵盖了各种挑战和可能的解决方案,并描述了全日制和非全日制学生(下一代行业专业人士)的好处。体育研究生课程的学生人数越来越多,因此需要更多与行业相关的技术选修课程。提出了几门课程,并根据学生的喜好选择了高级PVT课程。这门课程是由讲座、计算机实验课、信息小组使用、行业访问、演示和半强制性参加当地SPE会议组成的。作业包括文献检索,以找到有关抽样的有趣出版物,以及个人项目作业。对于能够分析和报告现场案例研究的执业工程师来说,这些课程非常出色。由于学生的背景不同,我们对课程内容进行了修改,以复习更基础的材料。行业学生有机会专注于具体的挑战,讨论公司外部的问题,并向其他参与者学习,但必须管理工作压力。全日制学生有更多的时间学习和课外团队合作,但几乎没有经验可以分享。讨论了合适的课程教科书的选择,并详细介绍了所使用的其他支持文献,特别是在流体采样和成分分析领域,其中常见的相行为文本非常有限。提供了课程大纲、详细的演讲技巧、范例作业和教学技巧。这被认为是一个新颖的案例研究,在SPE OnePetro出版物中没有发现类似的主题。在高校体育师资持续短缺的情况下,这些教材可以帮助年轻教师和兼职教师更有效地开发新课程。硕士水平的教学被视为增加了教师接触学生开始论文研究项目的机会。本文列举了行业参与者最近在阿联酋流体取样方面的经验,旨在将其纳入未来的最佳做法程序。
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引用次数: 0
Successful Implementation of New Technologies in Sour Oman Fields: Securing High Risk Wells, Savings & Production Increase 新技术在阿曼油田的成功应用:确保高风险井的安全,节约和提高产量
Pub Date : 2018-11-12 DOI: 10.2118/192711-MS
T. Narwal, Yaqoob Riyami, M. Rashdi, Zahir Abri, Aisha Sariri, Ahmed Benchekor, A. Hadhrami, R. Dsouza, A. Brodie, Kyle Strom
In South Oman, PDO is producing from high Sour Fields (H2S 1-10%) with high reservoir pressures ranging from 50,000 to 100,000kpa for more than 20 yrs. Operating these high sour wells comes with huge challenges and risks, which can easily get escalated to very high levels in case of any integrity issues with the wells. These situations not only provide significant exposure to expensive and risky well interventions but also pose threats to production due to Simultaneous Operations (SIMOPS) issues. The authors describe case studies where team was exposed to these challenging situations due to integrity failures in two such wells. New technologies were implemented which resulted in restoring the well integrity in a very cost effective manner (cost savings worth millions) and also reduced the HSE risks on the nearby operations. As a result, production was safeguarded (3-4% of Station Capacity) by allowing drilling of new wells and oil deferment from existing wells in the nearby area was avoided.
在南阿曼,PDO在高含硫油田(H2S 1-10%)进行生产,油藏压力在5万至10万kpa之间,持续时间超过20年。操作这些高酸井面临着巨大的挑战和风险,如果井的完整性出现问题,这些挑战和风险很容易升级到非常高的水平。这些情况不仅会带来昂贵且高风险的油井干预措施,而且由于同步作业(SIMOPS)问题,也会对生产造成威胁。作者描述了一些案例研究,在这些案例中,由于两口井的完整性失效,团队面临着这些具有挑战性的情况。新技术的实施,以一种非常经济有效的方式恢复了油井的完整性(节省了数百万美元的成本),并降低了附近作业的HSE风险。因此,通过钻探新井,保证了产量(3-4%的产能),避免了附近地区现有井的延期产油。
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引用次数: 0
Innovative Water-Blocking Agent Based on High Stable Emulsion with Nanoparticles for IOR Implementation 基于高稳定乳液和纳米颗粒的新型阻水剂用于IOR的实现
Pub Date : 2018-11-12 DOI: 10.2118/192742-MS
V. Sergeev, Ijung Kim, Juri Zeigman, R. Yakubov
This article represents the results of the research and development project that has been conducted with the goal to create an innovative and environmental water-blocking agent for the enhancement efficiency of the improved oil recovery methods. The innovation of the developed water-blocking agent lies in the combination of unique physical and chemical properties: high thermal stability (140 °C), improved rheology (viscoplastic properties), outstanding surface activity (regulation of the wettability of rock surface), and selective blocking effect. The key factor to combine all of these properties in one solution is to apply colloidal silicon dioxide nanoparticles with modified surface as a stabilizer and surface-active phase in the emulsion system. Also, a technology on the new water-blocking agent for the effective application in the intensification of oil production (well stimulation, IOP) methods has been developed, and well-tested in the field. For the investigation of the unique properties of the new emulsion systems with colloidal silicon dioxide nanoparticles, different types of laboratory experiments were carried-out, including coreflooding tests on the oilfield cores by using the facility with parallel coreholders for stand modelling of the developed technology in the IOP. The main task of the IOP technology is to redistribute the filtration inflows in the near-wellbore zone by selectively blocking the most permeable water-saturated intervals and to penerate through the less permeable inter-layers of the bottomhole zone by the acid composition.
本文代表了研究和开发项目的成果,该项目的目标是创造一种创新的环保阻水剂,以提高改进采油方法的效率。所研制阻水剂的创新之处在于其独特的物理和化学性能:高热稳定性(140℃)、改善的流变性(粘塑性)、出色的表面活性(调节岩石表面润湿性)和选择性阻水效果。在一种溶液中结合所有这些特性的关键因素是在乳液体系中应用具有改性表面的胶体二氧化硅纳米颗粒作为稳定剂和表面活性相。此外,开发了一种新型阻水剂技术,可以有效地应用于增产(增产,IOP)方法,并在现场进行了良好的测试。为了研究胶体二氧化硅纳米颗粒新型乳液体系的独特性能,研究人员进行了不同类型的实验室实验,包括在IOP中使用具有平行岩心支架的设备对油田岩心进行岩心驱油测试,以模拟开发的技术。IOP技术的主要任务是通过选择性地封堵最具渗透性的含水层段,重新分配近井区域的过滤流入,并通过酸成分穿透底部区域渗透性较差的夹层。
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引用次数: 4
Unique Dual Core Acid Gas Removal Membrane Technology Reduces Total Cost of Ownership for South East Asia Gas Plant 独特的双核心酸性气体去除膜技术降低了东南亚天然气厂的总拥有成本
Pub Date : 2018-11-12 DOI: 10.2118/192691-MS
A. Jariwala, D. Knight, En M Faudzi Mat Isa
Schlumberger has developed a unique PN-1 membrane technology in collaboration with Petronas. The technology is unique in combining two distinct types of membrane fibers in one single membrane module to reduce the overall membrane requirement by 10% and offers overall CAPEX and OPEX savings. The PN-1 technology was developed in 2009 and was successfully tested onshore and offshore facilities for total 5 years. The PN-1 technology was first deployed in an onshore gas processing facility which was awarded to Schlumberger in 2013. The facility comprised of membrane pretreatment which is mainly gas dehydration, dew pointing followed by several PN-1 membranes in first stage. The membrane design was unique to handle variable inlet feed conditions from 25 to 12% CO2 inlet gas and outlet gas at 8% CO2. The feed gas design flowrate is 700 MMSCFD and at 750 psig operating pressure. Since this is an onshore gas receiving station, the processing trains should be able to handle variable inlet CO2 concentration in the inlet feed gas and particularly membranes. Schlumberger engineered the entire pretreatment system, membrane and mercaptan removal system. The entire system was delivered and commissioned by Schlumberger on time and was brought online in 2017. The PN-1 membrane system was successful in meeting the required outlet gas CO2 specification while retaining maximum hydrocarbons in the product gas.
斯伦贝谢与马来西亚国家石油公司合作开发了一种独特的PN-1膜技术。该技术的独特之处在于,它将两种不同类型的膜纤维结合在一个膜模块中,从而减少了10%的总体膜需求,并节省了总资本支出和运营成本。PN-1技术于2009年开发,并在陆上和海上设施成功测试了5年。PN-1技术首次应用于斯伦贝谢于2013年授予的陆上天然气处理设施。该装置由以气体脱水为主的膜前处理和露点处理组成,第一阶段采用几种PN-1膜处理。膜的设计是独一无二的,可以处理不同的进料条件,从25%到12%的二氧化碳,进口气体和8%二氧化碳的出口气体。原料气的设计流量为700 MMSCFD,操作压力为750 psig。由于这是一个陆上天然气接收站,处理系统应该能够处理进口原料气中可变的进口二氧化碳浓度,特别是膜。斯伦贝谢设计了整个预处理系统、膜和硫醇去除系统。整个系统由斯伦贝谢按时交付并调试,并于2017年投入使用。PN-1膜系统成功地满足了所需的出口气体CO2规格,同时保留了产品气中的最大碳氢化合物。
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引用次数: 0
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Day 2 Tue, November 13, 2018
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