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Lessons Learnt During Hydraulic Workover for ESP Replacement 更换ESP液压修井的经验教训
Pub Date : 2019-08-05 DOI: 10.2118/198870-MS
Mohammed Othman, Choja Ojanomare
The Well A14 was drilled in 2004 with dual completion and flowed for about 7 years. The well was shut-in due to high water cut and sand production. In December 2011, the well was re-completed single with 7’’ Cased Hole Gravel Pack and ESP + YTool. The well was later sidetracked and deviated to a tie-in point in order to encounter the target at optimal structural positions and provide additional drainage points on the target level to optimize hydrocarbon recovery from the field. The flowed for a period of 2 ½ years and stopped flowing as a result of electric fault on the ESP. Following this and the unfavorable price of crude oil at the time, there was need for an optimized means of intervention; several factors were considered and a HWO intervention using HWPU was selected. This paper addresses the contingent challenges faced and how these were overcome in the course of this 2nd W/O to recover the existing completion and run-in with a new design of ESP and accessories. During POOH the old completion after laying down the D-ESP packer on surface, the well kicked as a result of poor circulation during the killing operation. This resulted in a loss of control and fluid influx spilling to the environment. This challenge was addressed in compliance with the best standards. The W/O was resumed and the entire completion string and ESP assembly + Ytool retrieved. Subsequently during the final installation of the new ESP, the string parted at the threaded connection and the entire ESP completion assembly was lost in hole. This second incident was carefully reviewed by the team involved prior mobilization of fishing equipment and eventual recovery of the lost-in-hole in a single attempt. The entire completion containing the lost-in- hole, on about 2000m of 3 ½" Tubing completion was recovered; the new assemblies were prepared and RIH successfully. The well was eventually completed and currently flowing (≈2000bopd). The responsible team reviewed the incidents, identified lapses and proposed future procedures in order to forestall reoccurrence.
A14井于2004年进行了两次完井,并运行了大约7年。由于含水和出砂量高,该井被关井。2011年12月,该井使用7”套管井砾石充填和ESP + YTool重新完井。为了在最佳结构位置遇到目标层,并在目标层面上提供额外的泄油点,以优化油田的油气采收率,该井随后进行了侧钻和斜井作业。该井的作业持续了两年半,由于ESP电气故障而停止作业。在此之后,再加上当时的原油价格不利,需要优化干预措施。考虑了几个因素,选择了使用HWPU的hho干预措施。本文介绍了在第二次作业中所面临的挑战,以及如何克服这些挑战,利用新设计的ESP和附件恢复现有的完井和磨合作业。在地面下入D-ESP封隔器后的旧完井POOH期间,由于压井作业期间循环不良,导致井涌。这导致失去控制,流体流入到环境中。这一挑战是按照最佳标准解决的。W/O被恢复,整个完井管柱和ESP组件+ Ytool被回收。随后,在新ESP的最后安装过程中,管柱在螺纹连接处断裂,整个ESP完井总成丢失在井中。该小组仔细审查了第二次事件,涉及事先调动捕鱼设备和最终一次尝试恢复丢失在井中的设备。整个完井过程中,在约2000米的3½”油管完井过程中,包含了井内漏失;新组件制备和RIH成功。该井最终完成,目前正在生产(≈2000桶/天)。负责小组审查了这些事件,查明了失误,并提出了今后的程序,以防止再次发生。
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引用次数: 0
Considerations for Mitigating Early Water Breakthrough in Horizontal Wells in Heavy Oil Reservoirs in the Niger Delta - Ogini Field Case Study 尼日尔三角洲稠油油藏水平井早期减水对策——Ogini油田实例研究
Pub Date : 2019-08-05 DOI: 10.2118/198828-MS
O. Erivwo, J. Ochai, Victor Agbaroji, Oluwatobi Oke
Horizontal wells are susceptible to early water breakthrough (EWBT) due to reservoir heterogeneity and "the heel-toe effect", caused by frictional pressure losses along the well that lead to a non-uniform production profile. Also, with heavy oil reservoirs, early water breakthrough can occur because of viscous fingering due to an unfavorable mobility ratio caused by a difference in the viscosity of heavy oil and water. This ratio leads to a high inflow of water into the wellbore. EWBT is undesirable as it brings with it negative implications; from low oil productivity to corrosion in the wellbore and water disposal challenges. There are different industry solutions to managing early water breakthrough including reservoir based improved oil recovery (IOR) or enhanced oil recovery (EOR) methods such as thermal EOR (steam flooding, cyclic steam injection), chemical EOR (polymer or alkaline flooding) or miscible EOR (with methane or ethane to reduce capillary resistance). These methods are however complex and broad field-based applications with varying experiences in the outcomes of the field implementation. There are also mechanical well specific solutions for mitigating EWBT and in this paper, we present the considerations and plans for the application of Autonomous Inflow Control Devices (AICDs) for the mitigation of EWBT in the Niger Delta. AICDs are relatively new and are known for autonomous selective choking of fluid phases. They restrict the flow of less viscous phases like water while allowing more viscous phases like heavy oil to pass through, with minimum pressure drop. The paper examines the different causes of EWBT in Ogini field and the different solution options available. It presents the cost/benefit analysis and modeling considerations resulting in the selection of AICDs for EWBT mitigation. The paper concludes with the technology implementation plan developed for its successful deployment in the upcoming drilling campaign.
由于储层的非均质性和“跟趾效应”,水平井容易发生早期见水(EWBT)。“跟趾效应”是由沿井的摩擦压力损失造成的,导致生产剖面不均匀。此外,对于稠油油藏,由于稠油和水的粘度差异造成的不利的流度比,可能会导致粘稠的指状现象,从而导致早期见水。这一比例导致大量水流入井筒。EWBT是不受欢迎的,因为它带来了负面影响;从低产油量到井筒腐蚀和水处理挑战。针对早期遇水问题,业界有不同的解决方案,包括基于油藏的提高采收率(IOR)或提高采收率(EOR)方法,如热采收率(蒸汽驱、循环注蒸汽)、化学采收率(聚合物或碱性驱)或混相采收率(加入甲烷或乙烷以减少毛管阻力)。然而,这些方法是复杂和广泛的基于现场的应用,在现场执行的结果方面具有不同的经验。还有一些针对机械井的解决方案可以缓解EWBT,在本文中,我们提出了在尼日尔三角洲应用自动流入控制装置(aicd)来缓解EWBT的考虑和计划。aicd相对较新,以自动选择性堵塞流体相而闻名。它们限制了像水这样粘性较低的相的流动,同时允许稠油这样粘性较大的相通过,压力降最小。本文探讨了Ogini油田EWBT产生的不同原因以及不同的解决方案。它介绍了成本/效益分析和建模考虑,从而选择用于减少EWBT的aicd。本文最后提出了为在即将到来的钻井活动中成功部署该技术而制定的技术实施计划。
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引用次数: 1
Switching from Water Injection Scheme to Gas Injection Scheme for Improved Oil Recovery in a Niger Delta Oilfield 尼日尔三角洲油田注水改注气提高采收率
Pub Date : 2019-08-05 DOI: 10.2118/198835-MS
J. Akpabio, B. E. Jackson, Celestine A. Udie
The ‘JEB’ oilfield has been in operation since 1992 with 24 oil producing Wells, 8 water injection Wells and no gas injection. From inception, the field was producing at the rate of 27 MSTB/D. The gas produced was 34,333.7 SCF/D which was being flared but later supplied to the Nigeria Liquefied Natural Gas (NLNG) for export. The field had very weak aquifer support and therefore had been water-flooded from early days of its production. With high water cut, it was necessary to find ways of reducing water production and increasing oil production. The study involved field data gathering, history matching of the field data and prediction of future production. Production rates from the different production schemes were simulated for fourteen years. The cumulative oil production of gas injection, water alternating gas (WAG) injection and gas alternating water (GAW) injection schemes were 4.28 MMMSTB, 3.29 MMMSTB and 3.15 MMMSTB respectively representing an incremental recovery of 38%, 6%, and 1%. The cumulative water production of gas injection, WAG injection and GAW injection were 2.65 MMMSTB, 6.52 MMMSTB and 6.90 MMMSTB respectively, which represent 64%, 10% and 5% reduction in produced water. The economic analysis showed gas injection as the best alternative injection scheme for the field with internal rate of return (IRR) of 19.26 %, while the IRR of WAG and GAW injection schemes were 12.09 % and 11.22 % respectively. Also, at 15% discount rate, the gas injection scheme had the best result with a Profitability Index (PI) greater than 1, a positive Net Present Value (NPV) while all other injection schemes had negative NPV and PI was less than one. The possibility of changing a field from water injection to gas injection has been explored, hence, before embarking on any enhanced oil recovery scheme, other alternatives should be evaluated.
JEB油田自1992年开始运营,共有24口油井,8口注水井,没有注气井。从一开始,该油田的产量为27mstb /D。天然气产量为34,333.7 SCF/D,这些天然气被燃烧后供应给尼日利亚液化天然气(NLNG)出口。该油田的含水层支撑非常弱,因此从生产初期就一直处于水淹状态。在高含水的情况下,必须寻找降水增油的方法。该研究包括现场数据收集、现场数据历史匹配和未来产量预测。对不同生产方案的产量进行了14年的模拟。注气、水交替气(WAG)和气交替水(GAW)方案的累计产油量分别为4.28 MMMSTB、3.29 MMMSTB和3.15 MMMSTB,增量采收率分别为38%、6%和1%。注气、注WAG和注GAW的累计产水量分别为2.65 MMMSTB、6.52 MMMSTB和6.90 MMMSTB,分别减少了64%、10%和5%的采出水。经济分析表明,注气方案是该油田的最佳替代方案,其内部收益率为19.26%,而WAG和GAW方案的内部收益率分别为12.09%和11.22%。此外,在15%的贴现率下,注气方案的最佳效果是盈利指数(PI)大于1,净现值(NPV)为正,而所有其他注气方案的净现值均为负,PI小于1。已经探索了将油田从注水改为注气的可能性,因此,在开始任何提高采收率的方案之前,应该评估其他替代方案。
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引用次数: 1
Realtime Aaquisition of Formation Pressure Data For Reservoir Characterization and Safe Drilling 实时获取地层压力数据用于储层表征和安全钻井
Pub Date : 2019-08-05 DOI: 10.2118/198771-MS
Loretta Umeonaku, Philip Adegboye, Emmanuel Ubadigha, Hamza Ibrahim, Francis Anwana, Gabriel Omale
Formation Pressure data is a key parameter for in-depth characterization of a reservoir's potential and capacity to produce hydrocarbon. Pressure data are analyzed to confirm fluid interface, fluid type as well as to understand reservoir connectivity/isolation and compartmentalization if any, needed to finalise on the completion strategy to be utilized for optimal production. Acquisition of this data while drilling provides early and reliable information for decision making in optimising the drilling process. This paper demonstrates the use of Formation Pressure While Drilling (FPWD) tool to acquire formation pressure data. It examines the successful wellsite execution of FPWD service deployed in 3 deepwater wells in the Gulf of Guinea. It discusses operational sequence, quality of the results and how the operator utilized acquired data. In Well A, the test objective was to establish reservoir connectivity between a producer and an injector. For Well B, acquired pressure data was crucial in finalizing completion strategy. Well C shows how the direct pressure measurements were utilized to update the mud program in real time while drilling. Finally, this paper reemphasizes the value of FPWD by outlining how acquired pressure data met clients objectives by providing valuable quality data which provided great insight in reservoir characterization and safely drilling the wells to Total Depth.
地层压力数据是深入表征储层产烃潜力和能力的关键参数。对压力数据进行分析,以确定流体界面、流体类型,并了解储层的连通性/隔离性和分区性(如果有的话),从而确定用于最佳生产的完井策略。在钻井过程中获取这些数据,为优化钻井过程的决策提供了早期和可靠的信息。本文演示了利用随钻地层压力(FPWD)工具获取地层压力数据。本研究考察了几内亚湾3口深水井中FPWD服务的成功现场执行情况。讨论了操作顺序、结果质量以及操作员如何利用获取的数据。在A井中,测试目标是在生产井和注入井之间建立储层连通性。对于B井来说,获得的压力数据对于确定完井策略至关重要。C井展示了如何利用直接压力测量在钻井过程中实时更新泥浆程序。最后,本文再次强调了FPWD的价值,概述了获得的压力数据如何通过提供有价值的高质量数据来满足客户的目标,这些数据为油藏特征和安全钻井达到总深度提供了很好的见解。
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引用次数: 0
Reservoir Navigation in Njaba Field – Challenges, Procedure and Results Njaba油田油藏导航——挑战、程序和结果
Pub Date : 2019-08-05 DOI: 10.2118/198786-MS
C. Ndokwu, K. Amadi, Oluwaseun Toyobo, Victor Okowi, I. Ajisafe, A. Inenemo
Due to the low oil price, Exploration and Production (E&P) companies are driven to reduce the cost per barrel of oil equivalent (BOE). The application of reservoir navigation services, in the placement of high angle and horizontal (HAHZ) wells in the sweet spot of reservoirs, has aided in meeting this economic need of the E&P, while also improving hydrocarbon recovery. Reservoir navigation services (RNS) can be regarded as another tool for improving the odds of success while drilling of HAHZ wells. This service involves the integration of real-time data (deep-reading azimuthal resistivity, gamma-ray, density image, resistivity image logs, near bit inclination and a fit for purpose rotary steerable system) to accurately position the well-bore relative to specific subsurface targets, while remaining within the constraints of the drilling and completion program. RNS also require a software package capable of pre-well modeling, displaying the acquired real-time data and interactively adapting the model to the real-time data. Geosteering in Njaba field involved a comprehensive pre-well planning, discussions, documentation and management approved decision-tree. Using three wells for this study, this paper describes the challenges, procedures and results of geosteering in Njaba Field located on-shore Niger-Delta. From different entry points, wells NJX1, NJX2, and NJX3 were planned to drain the same reservoir and optimize hydrocarbon recovery within the reservoir. Some of the challenges encountered includes geosteering the wellbore above a pre-determined production TVD hardline while simultaneously avoiding drilling into an overlying undulating shale cap rock, vertical seismic uncertainty and undulating formation boundaries.
由于低油价,勘探与生产(E&P)公司被迫降低每桶油当量(BOE)的成本。油藏导航服务的应用,即在油藏甜点位置放置高角度水平井(HAHZ),有助于满足勘探开发的经济需求,同时也提高了油气采收率。储层导航服务(RNS)可以被视为提高HAHZ井钻井成功率的另一种工具。该服务包括整合实时数据(深读方位电阻率、伽马射线、密度图像、电阻率图像测井、近钻头倾角和适合用途的旋转导向系统),以准确定位相对于特定地下目标的井筒,同时保持在钻井和完井计划的限制范围内。RNS还需要一个软件包,能够进行井前建模,显示获取的实时数据,并交互式地使模型适应实时数据。Njaba油田的地质导向包括全面的井前规划、讨论、文件和管理层批准的决策树。本文以三口井为例,介绍了位于尼日尔三角洲海岸的Njaba油田地质导向的挑战、步骤和结果。NJX1、NJX2和NJX3井计划从不同的入口点对同一储层进行泄油,并优化储层内的油气采收率。遇到的一些挑战包括在预先确定的生产TVD硬线上方进行地质导向,同时避免钻进上覆的起伏页岩盖层,垂直地震的不确定性和起伏的地层边界。
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引用次数: 1
Magnetic Resonance: Says it as it is! 磁共振:说的就是事实!
Pub Date : 2019-08-05 DOI: 10.2118/198739-MS
Stanley Oifoghe, Victor Okowi, Eziulo Ibe
Magnetic resonance (MR) is a very robust service that delivers several formation evaluation products. Both the wireline (WL) and logging-while-drilling (LWD) services deliver shale volume, porosity, permeability, viscosity, saturation and fluid typing. In addition to these, the WL service also delivers capillary pressure and grain size analysis. Although WL and LWD MR Services have different modes of acquisition, the result is usually the same. WL MR uses multiple frequencies, but LWD MR uses a single frequency. Multiple frequencies provide multiple magnetic field gradients that provide for more flexible hydrocarbon typing acquisition sequences, unlike the LWD MR single frequency that supplies a single hydrocarbon acquisition sequence. Dual Wait Time (DTW) analysis is the hydrocarbon typing technique for LWD MR, but the WL hydrocarbon typing has the flexibility to choose from a range of applications that includes two-dimensional MR mapping (2D MR), density multiple wait time (DMTW) analysis, multiple gradient inter-echo spacing (MGTE) analysis, simultaneous inversion of multiple echo trains (SIMET), and T1/T2 ratio (R-T2) analysis for gas reservoirs. Light hydrocarbons (gas) and Kaolinitic shales compromise the use of neutron-density and gamma ray models as bulk shale volume indicators. However, MR shale volume computation using clay-bound water (CBW), which is unaffected by the presence of gas or Kaolinitic shales. MR Logs can accurately determine porosity in complex lithologies and thin beds. Irreducible water saturation from MR is used to determine reservoir quality and productivity. In the industry today, MR logs are the most tolerant to environmental challenges. They are able to "say" the true state of the reservoir in the midst of environmental factors like the presence of gas, shales, and thin beds, which are known to adversely impact measurements from other conventional tools
磁共振(MR)是一种非常强大的服务,可以提供多种地层评估产品。电缆(WL)和随钻测井(LWD)服务都能提供页岩体积、孔隙度、渗透率、粘度、饱和度和流体类型。除此之外,WL服务还提供毛细管压力和粒度分析。虽然WL和LWD MR服务的采集模式不同,但结果通常是相同的。WL MR使用多个频率,而LWD MR使用单个频率。与LWD MR单频提供单一油气采集序列不同,多频率提供了多个磁场梯度,从而提供了更灵活的油气类型采集序列。双等待时间(DTW)分析是LWD MR的油气分型技术,但WL油气分型可以灵活地从一系列应用中进行选择,包括二维磁共振成像(2D MR)、密度倍数等待时间(DMTW)分析、多重梯度间回波间隔(MGTE)分析、多重回波序列同步反演(SIMET)和气藏T1/T2比(R-T2)分析。轻烃(天然气)和高岭石页岩在使用中子密度和伽马射线模型作为页岩体积指标时存在问题。然而,MR页岩体积计算使用的是粘土结合水(CBW),不受天然气或高岭石页岩存在的影响。MR测井可以准确测定复杂岩性和薄层的孔隙度。不可还原含水饱和度用于确定储层质量和产能。在当今的行业中,MR测井对环境挑战的耐受性最强。他们能够在环境因素中“说出”储层的真实状态,比如天然气、页岩和薄层的存在,这些因素都会对其他传统工具的测量产生不利影响
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引用次数: 0
Reducing Drilling Operations Cost Through Rental Inventory Management - A Case Study 通过租赁库存管理降低钻井作业成本-一个案例研究
Pub Date : 2019-08-05 DOI: 10.2118/198804-MS
O. Numbere, Prince Aigbedion, U. Okoli, Eleanor Okubor, Babatunde Olugbesan, Greg Ntiwunka
In a regime of volatile oil prices, it has become increasingly important to plan and deliver cost effective wells safely. Typically, this is achieved by optimizing technical details in planning and execution phase; however, an often-overlooked area of optimization is the management of rental tool inventory and the associated logistics. This area is usually subject to cost overruns due to insufficient tracking of equipment from mobilization through its use at the rigsite, resulting in late demobilization and incurring of additional cost by operators. To completely eliminate these unwanted costs, a web/intranet based, equipment tracking solution which interfaced with the existing enterprise resource planning (ERP) platform (for contracting and procurement information) was designed and implemented by Addax Petroleum Nigeria to track and monitor the movement of rented equipment between service providers, logistics base and operations base. It ensured the effective tracking of rented equipment upon mobilization up till demobilization; this helped to prevent cost overruns for rented equipment during the drilling campaign. Daily reports and notifications were also provided to all key personnel on rented equipment status and it ensured a collaborative workspace for drilling team members to manage rented equipment movement internally. The rentals inventory tracking application (RITA™) software was deployed during a six-month drilling campaign in 2017/2018. It provided comprehensive tracking for equipment mobilized to the rig, eliminating cost overruns on rental equipment throughout the project and cost savings of circa $1,000,000 during the six-month drilling campaign.
在油价波动的情况下,安全规划和交付具有成本效益的油井变得越来越重要。通常,这是通过优化计划和执行阶段的技术细节来实现的;然而,一个经常被忽视的优化领域是租赁工具库存和相关物流的管理。由于没有充分跟踪设备从动员到在现场使用的情况,这一领域的费用通常会超支,从而导致复员较晚,并使作业人员承担额外费用。为了彻底消除这些不必要的成本,Addax Petroleum Nigeria设计并实施了一个基于web/intranet的设备跟踪解决方案,该解决方案与现有的企业资源规划(ERP)平台(用于合同和采购信息)接口,以跟踪和监控服务提供商、物流基地和运营基地之间租用设备的移动情况。它确保从动员到复员期间有效跟踪租用的设备;这有助于防止钻井期间租用设备的成本超支。每天向所有关键人员提供租用设备状态的报告和通知,并确保钻井队成员在内部管理租用设备移动的协作工作空间。租赁库存跟踪应用程序(RITA™)软件在2017/2018年为期六个月的钻井活动中部署。它提供了对钻机设备的全面跟踪,消除了整个项目中租赁设备的成本超支,并在六个月的钻井活动中节省了约100万美元的成本。
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引用次数: 0
Production and Characterization of Tyrosinase Enzyme for Enhanced Treatment of Organic Pollutants in Petroleum Refinery Effluent 强化处理石油炼化废水中有机污染物酪氨酸酶的制备及特性研究
Pub Date : 2019-08-05 DOI: 10.2118/198791-MS
J. O. Osuoha, B. Abbey, E. Egwim, E. Nwaichi
One of the cruel environmental quagmires confronting the Petroleum industry is the high organic pollutant levels in the bio-treatment unit of its refinery wastewater treatment plants which is not in line with the design specification. High level of organic pollutants in discharged non-compliant effluents from petroleum refineries leads to varied environmental hazards. Wastewaters discharged from petroleum refineries are characterized by the presence of toxic pollutants like phenols, polycyclic aromatic hydrocarbons (PAHs), metal derivatives, etc. Numerous enzymes from plants, fungi and bacteria have been reported to be involved in the degradation of toxic organic pollutants but with limited field trials. The present study focuses on production and characterization of enzyme, tyrosinase expressed by native microorganisms in refinery wastewater and its application in the removal of organic pollutants from petroleum refinery effluents. A total of 10 microbial strains were identified and isolated from refinery wastewater and screened for expression of tyrosinase using standard microbiological methods. Among 10 isolates, 4 isolates; Bacilus subtilis, Verticillium sp., Penicillium sp. and Aspergillus flavus were selected for enzyme characterization and production based on the magnitude of the zone of clearance they produced. Tyrosinase was produced in broth and partially purified by ammonium sulfate precipitation, dialysis and Sephadex G-75. The purified enzyme was immobilized in sodium alginate and was used for the treatment of petroleum refinery wastewater. Results revealed that the immobilized enzyme significantly removed phenol and PAHs present in the wastewater by 95 %, and 89 % respectively. These findings highlight the viability of enzyme, tyrosinase, for the degradation of organic pollutants in petroleum-derived effluents.
石油工业面临的残酷的环境困境之一是其炼油厂废水处理厂生物处理单元中有机污染物含量高,不符合设计规范。炼油厂排放的不合规废水中有机污染物含量高,造成各种环境危害。炼油厂排放的废水以苯酚、多环芳烃(PAHs)、金属衍生物等有毒污染物为特征。据报道,来自植物、真菌和细菌的许多酶参与了有毒有机污染物的降解,但实地试验有限。本文主要研究了炼油废水中天然微生物表达酪氨酸酶的制备、表征及其在炼油废水中有机污染物去除中的应用。从炼油废水中分离鉴定10株微生物菌株,采用标准微生物学方法筛选酪氨酸酶的表达。10株中有4株;选择枯草芽孢杆菌、黄萎病杆菌、青霉菌和黄曲霉进行酶鉴定和生产,根据它们产生的清除区的大小。酪氨酸酶在肉汤中产生,经硫酸铵沉淀、透析和Sephadex G-75部分纯化。将纯化后的酶固定化在海藻酸钠中,用于石油炼制废水的处理。结果表明,固定化酶对废水中苯酚和多环芳烃的去除率分别为95%和89%。这些发现强调了酪氨酸酶在降解石油衍生废水中有机污染物方面的可行性。
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引用次数: 6
Predictive Data Analytics for Effective Electric Submersible Pump Management 有效的电潜泵管理预测数据分析
Pub Date : 2019-08-05 DOI: 10.2118/198759-MS
S. Sherif, Omisore Adenike, Eremiokhale Obehi, A. Funso, Blankson Eyituoyo
Electrical Submersible Pump (ESP) failures cause disruptions that lead to production deferement besides the cost of interventions/workovers post failure. The service life of an ESP is difficult to predict as it is affected by several factors which include reservoir characteristics, pump operating conditions and even the installation procedure. Measurement and monitoring of both dynamic and static ESP parameters play a critical role in extending the run-life. However, due to the complex nature of ESP failures, it can be difficult to identify anomalies by simply trending data. Notable progress has been made in the past years with respect to the development of systems for monitoring but most operators are yet to fully leverage on a system that will allow for proactive ESP health condition monitoring. In this paper, generalized machine-learning techniques and information acquired through real-time streaming was used to predict impending failures. This study applies Principal Component Analysis (PCA) on ESP intallations for a marginal field in the Niger Delta where production optimization and cost reduction are key to sustenance. Python was used for the data processing/statistical analysis and the algorithm development. The major objective of the PCA was to identify correlations in the dynamic ESP parameters: Intake Pressure, Intake Temperature, Discharge Pressure, Vibrations, Motor Temperature, Motor Current, Systems Current and Frequency recorded by the Variable Speed Drive (VSD) at regular intervals. Once the correlation/pattern was identified, the PCA approach found the directions of maximum variance in the high-dimensional data (in this study eight-dimensional) and projected it onto a smaller dimensional subspace while retaining most of the information. For each installation, a stable region for the operating frequency was identified and failed ESPs showed a clear drift from the stable region months before the failure occured, which was not apparent in the recorded parameters from the VSD. The paper describes how to use Machine Learning (ML) algorithms to predict an ESP's runlife bringing the industry a step closer to proactive ESP monitoring as opposed to the current reactive methods.
电潜泵(ESP)故障除了会导致干预/修井成本外,还会导致生产延迟。ESP的使用寿命受到多种因素的影响,包括储层特征、泵的运行条件,甚至是安装程序,因此很难预测。动态和静态ESP参数的测量和监测对延长ESP的使用寿命起着至关重要的作用。然而,由于ESP故障的复杂性,很难通过简单的趋势数据来识别异常。在过去的几年中,在监测系统的开发方面取得了显著的进展,但大多数运营商尚未充分利用能够主动监测ESP健康状况的系统。本文使用广义机器学习技术和实时流获取的信息来预测即将发生的故障。本研究将主成分分析(PCA)应用于尼日尔三角洲边缘油田的ESP安装,该油田的生产优化和成本降低是维持生产的关键。使用Python进行数据处理/统计分析和算法开发。PCA的主要目的是确定动态ESP参数之间的相关性:进气压力、进气温度、排气压力、振动、电机温度、电机电流、系统电流和频率,这些参数由变速驱动器(VSD)定期记录。一旦确定了相关性/模式,PCA方法在高维数据(在本研究中为8维)中找到最大方差的方向,并将其投影到更小的维度子空间中,同时保留大部分信息。对于每次安装,都确定了工作频率的稳定区域,失败的esp在故障发生前几个月就明显偏离了稳定区域,这在VSD记录的参数中并不明显。本文介绍了如何使用机器学习(ML)算法来预测ESP的运行寿命,从而使行业更接近主动ESP监测,而不是目前的被动方法。
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引用次数: 10
Predictive Models on Viable Options for Liquefied Petroleum Gas LPG Distribution: Case for a Small and Medium Scale Enterprise SME Commodity in Nigeria 液化石油气分销可行方案的预测模型:尼日利亚中小企业中小企业商品案例
Pub Date : 2019-08-05 DOI: 10.2118/198871-MS
Jacob B. Neeka, Uche Ikoku, Ere Iyalla, O. Joel, S. S. Ikiensikimama
Liquefied Petroleum Gas (LPG), a product of natural gas processing is a mixture of hydrocarbon gases mainly propane, butane, butylene and impurities such as Sulphur compounds. The production of LPG depends largely on available natural gas. Fortunately, Nigeria has proven gas reserves of over 189.27 Trillion Cubit Feet (TCF). However, LPG production in the country and its distribution especially in an emerging economy appeared to have limited growth over the last three decades. In this study, a stochastic model is applied to secondary historical and predictive data from 1994 – 2020, essentially on the production, consumption and streamline distribution pattern for the country. Certain assumptions were made including changes in the various stages in the production value chains (production, storage, distribution, pipeline infrastructure, and supply chains in-country.). Linear regression and correlation approaches were adopted using the models which agreed favorably with the plots from established data. It indicated that LPG consumption increases rapidly from 2016 upward following increases in infrastructural surplus, investment and awareness enlightenment initiatives. The results obtained indicated a strong correlation between demand-supply bond driven by market forces in the urban and suburban cities in-country. These indicators are reliable parameters for sustainable strategic planning, policy development and implementation for rapid economic recovery.
液化石油气(LPG)是天然气加工的产物,是主要由丙烷、丁烷、丁烯等碳氢化合物和硫等杂质组成的混合物。液化石油气的生产在很大程度上依赖于现有的天然气。幸运的是,尼日利亚已探明天然气储量超过189.27万亿立方英尺(TCF)。然而,在过去三十年中,该国的液化石油气生产及其分布(特别是在新兴经济体)似乎增长有限。在本研究中,随机模型应用于1994 - 2020年的次要历史和预测数据,主要是关于该国的生产,消费和流线分配模式。某些假设包括生产价值链各个阶段(生产、储存、分销、管道基础设施和国内供应链)的变化。采用线性回归和相关方法,模型与已有资料的图吻合较好。报告指出,随着基础设施过剩、投资和意识启蒙举措的增加,液化石油气消费量从2016年开始迅速增长。得到的结果表明,由市场力量驱动的城市和农村郊区城市的供求关系之间存在很强的相关性。这些指标是促进经济迅速复苏的可持续战略规划、政策制定和执行的可靠参数。
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引用次数: 0
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