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Atomistic analysis of nano He bubble evolution in Al: considering stress triaxiality and Lode parameter effects 铝中纳米氦气泡演化的原子分析:考虑应力三轴性和洛德参数效应
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-30 DOI: 10.1016/j.engfracmech.2024.110527
The He bubble is of utmost importance for understanding the dynamics and evaluating the performance of irradiated metals. This work systematically investigates the effect of the stress triaxiality and Lode parameter on the evolution of He bubble in Al via molecular dynamic simulations. Numerical results show that implanting He atoms into the cavity reduces the yield strength but boosts the ductility of the material, with this effect becoming more pronounced as both the stress triaxiality and Lode parameter decrease. One important discovery is the He bubble fragmentation under low stress triaxiality, and the underlying mechanism mediated by dislocation slip and surface diffusion is clearly revealed. Conversely, the He bubble tends to coalesce under high stress triaxiality, and the coalescence strain increases with the increasing He concentration. Additionally, the heuristic applications of coalescence onset criteria for He bubble are explored. The extended Thomason criterion, considering the hardening effect, provides qualitatively acceptable predictions.
氦气泡对于了解辐照金属的动力学和评估其性能至关重要。这项研究通过分子动力学模拟,系统地研究了应力三轴性和 Lode 参数对铝中 He 气泡演化的影响。数值结果表明,将 He 原子植入空腔会降低材料的屈服强度,但会提高材料的延展性。一个重要的发现是,在低应力三轴度条件下,氦气泡会碎裂,并清楚地揭示了由位错滑移和表面扩散介导的潜在机制。相反,在高应力三轴度条件下,氦气泡趋于凝聚,且凝聚应变随氦气浓度的增加而增大。此外,还探讨了 He 气泡凝聚起始准则的启发式应用。考虑到硬化效应的扩展托马森准则提供了质量上可以接受的预测。
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引用次数: 0
Experimental study on the macroscopic and mesoscopic mechanical characteristics of deep damaged and fractured rock 深层受损断裂岩石的宏观和中观力学特性实验研究
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-30 DOI: 10.1016/j.engfracmech.2024.110529
Most of the rock surrounding deep roadways is in a fractured state; fractured rock has significant rheological properties, and the time-dependent mechanical properties of fractured rock affect excavation construction, support design, and long-term stability of deep roadways. Triaxial compression and mercury intrusion tests are conducted on the bearing characteristics of severely damaged and fractured rock samples, indicating the strength degradation properties of these samples. The evolution of the internal pore structure in damaged and fractured rock samples is analyzed in relation to changes in unloading points (pre-peak stage, peak point, and post-peak stage), leading to the establishment of a quantitative evaluation index for rock damage based on the porosity evolution. Short-term rheological testing is performed on rock samples with varying degrees of damage and fracture, demonstrating the evolution of creep and stress relaxation characteristics. The findings contribute to a deeper theoretical understanding of the post-peak mechanical properties of coal and rock masses, which hold significant theoretical implications and can inform research on long-term stability in underground engineering applications, such as deeply buried roadways, tunnels, and chambers.
深层道路周围的岩石大多处于断裂状态;断裂岩石具有显著的流变特性,断裂岩石随时间变化的机械特性会影响深层道路的开挖施工、支护设计和长期稳定性。对严重破坏和断裂岩石样本的承载特性进行了三轴压缩和汞侵入试验,显示了这些样本的强度退化特性。分析了受损和断裂岩石样本内部孔隙结构的演变与卸载点(峰前阶段、峰值点和峰值后阶段)变化的关系,从而建立了基于孔隙率演变的岩石受损定量评价指标。对不同程度损伤和断裂的岩石样本进行了短期流变测试,展示了蠕变和应力松弛特性的演变。这些发现有助于加深对煤和岩体峰值后力学特性的理论理解,具有重要的理论意义,并可为地下工程应用(如深埋巷道、隧道和硐室)的长期稳定性研究提供参考。
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引用次数: 0
Determination of the plastic J integral of ductile material using the XFEM with only Heaviside function and variable-node elements 使用仅带 Heaviside 函数和变节点元素的 XFEM 确定韧性材料的塑性 J 积分
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-29 DOI: 10.1016/j.engfracmech.2024.110524
In this paper, the extended finite element method (XFEM) with only Heaviside function is proposed for the elastic–plastic fracture mechanics (EPFM) modeling. The proposed method removes tip enrichment functions depending on the polar coordinates at the crack front, and a step function only determined by the level set function is utilized to track the crack front. To alleviate the volumetric locking phenomena caused by the plastic incompressibility, the B-bar method is incorporated into the three dimensional (3D) XFEM program. Therefore, the fully integration scheme can be chosen to ensure the accuracy when addressing large plastic deformation in EPFM analysis. Additionally, the material tangent stiffness matrix of Ramberg-Osgood constitutive is given, and the local refinement technique using variable-node elements is adopted to reduce the number of elements and nodes for efficient analysis. A Newton-Raphson iterative algorithm is developed to solve the nonlinear algebraic equations caused by material nonlinearity. Several numerical examples including the determination of crack opening displacement, and the fully plastic J integral in the ductile materials are presented to test the performance of the proposed method. Comparisons with the results from the existing methodologies show that the new enrichment scheme can save computational cost and obtain sufficient accuracy even in the case of 3D curved crack.
本文提出了仅使用 Heaviside 函数的扩展有限元法(XFEM),用于弹塑性断裂力学(EPFM)建模。该方法去除了裂纹前沿极坐标的尖端富集函数,并利用仅由水平集函数决定的阶跃函数来跟踪裂纹前沿。为了减轻塑性不可压缩性引起的体积锁定现象,B-bar 方法被纳入了三维 (3D) XFEM 程序。因此,在 EPFM 分析中处理大塑性变形时,可以选择完全积分方案来确保精度。此外,还给出了 Ramberg-Osgood 构造的材料切线刚度矩阵,并采用变节点元素局部细化技术来减少元素和节点数量,从而实现高效分析。开发了牛顿-拉夫逊迭代算法来求解材料非线性引起的非线性代数方程。为了测试所提方法的性能,介绍了几个数值实例,包括裂缝张开位移的确定和韧性材料中的全塑性 J 积分。与现有方法的结果比较表明,新的富集方案可以节省计算成本,即使在三维弯曲裂纹的情况下也能获得足够的精度。
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引用次数: 0
Reactive molecular dynamics of the fracture behavior in geopolymer: Crack angle effect 土工聚合物断裂行为的反应分子动力学:裂缝角度效应
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-29 DOI: 10.1016/j.engfracmech.2024.110521
Reactive molecular dynamics was applied in this study to construct the sodium aluminosilicate hydrate (N-A-S-H) and tensile fracture models with various crack angles. The impact of crack angle on the behavior of N-A-S-H fractures was explored while considering structural mechanical properties and energy evolution. Furthermore, the fracture toughness and brittleness index for various crack angle models were calculated. The findings indicated that the ultimate strength and elastic modulus of the fracture models grew linearly with the increase in crack angle. The fracture toughness value progressively grew while the model’s elastic energy efficiency and new surface energy efficiency decreased simultaneously. The 45° crack model possessed the largest oblique crack development surface in the fracture process due to the coupling effect of tensile and shear stress. Its elastic energy efficiency decreased as well the most, while the new surface energy efficiency increased and the fracture toughness value dropped sharply. It is crucial to place a stronger emphasis on spotting cracks both in the in-service structures or structures being demolished. This ensures optimal performance and safety by enabling more effective adjustments to the direction of external forces and energy input.
本研究应用反应分子动力学构建了不同裂缝角度的水合铝硅酸钠(N-A-S-H)和拉伸断裂模型。在考虑结构力学特性和能量演化的同时,探讨了裂缝角度对 N-A-S-H 断裂行为的影响。此外,还计算了各种裂缝角度模型的断裂韧性和脆性指数。研究结果表明,随着裂缝角度的增大,断裂模型的极限强度和弹性模量呈线性增长。在断裂韧性值逐渐增加的同时,模型的弹性能效和新表面能效也在降低。由于拉应力和剪应力的耦合效应,45°裂纹模型在断裂过程中具有最大的斜裂纹发展面。其弹性能效下降幅度也最大,而新表面能效上升,断裂韧性值急剧下降。因此,无论是在使用中的结构还是正在拆除的结构,都必须更加重视发现裂缝。这样可以更有效地调整外力和能量输入的方向,从而确保最佳性能和安全性。
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引用次数: 0
A novel fatigue life model for MCrAlY coated superalloys considering interfacial microstructure evolution 考虑界面微结构演变的 MCrAlY 涂层超合金新型疲劳寿命模型
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-29 DOI: 10.1016/j.engfracmech.2024.110528
MCrAlY coatings, extensively utilized for safeguarding turbine blades against oxidation and erosion, encounter impediments due to inter-diffusion between the coating and substrate, thereby exacerbating fatigue life degradation at elevated temperatures. In this study, we introduce a novel approach involving the modification of critical depth in interfacial strain energy density to elucidate the impact of interfacial microstructure evolution on mechanical properties. Building upon this concept, we propose a fatigue life prediction model, which incorporates the dynamic evolution of interfacial structure and mechanical characteristics. Validation against empirical data underscores the commendable precision of the model. Our inquiry not only advances the comprehension of mechanical-chemical coupled behaviors but also yields significant insights for the optimization and maintenance of turbine blades.
MCrAlY 涂层被广泛用于保护涡轮叶片免受氧化和侵蚀,但由于涂层与基体之间存在相互扩散,因此在高温条件下会加剧疲劳寿命衰减。在本研究中,我们引入了一种新方法,通过改变界面应变能密度的临界深度来阐明界面微结构演变对机械性能的影响。基于这一概念,我们提出了一种疲劳寿命预测模型,其中包含了界面结构和机械特性的动态演变。根据经验数据进行的验证强调了该模型值得称道的精确性。我们的研究不仅促进了对机械-化学耦合行为的理解,还为涡轮叶片的优化和维护提供了重要启示。
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引用次数: 0
Fracture strength analysis of large-size and thin photovoltaic monocrystalline silicon wafers 大尺寸和薄型光伏单晶硅片的断裂强度分析
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-26 DOI: 10.1016/j.engfracmech.2024.110523
Diamond wire slicing technology is the main method to manufacture the substrate of the monocrystalline silicon-based solar cells. With the development of technology, the size and thickness of monocrystalline silicon wafer are respectively getting larger and thinner, which cause an increase in silicon wafer fracture probability during wafer processing and post-processing. And the change of the sawing speed, saw wire diameter and abrasive size also affect the wafer’s surface characteristics, thereby affect its fracture strength. In this paper, monocrystalline silicon wafer with large size of 210 mm × 210 mm was taken as the research object, 4-point bending test was carried out on each series of silicon wafers. The load–displacement curves during bending test were collected, and the fracture stress values were calculated by finite element method. The characteristic fracture strength and Weibull modulus of each series of silicon wafers were obtained through the statistical analysis of the data using Weibull distribution function. The effect of the silicon wafer thickness, the position of the silicon wafer in the silicon brick (usage time of the saw wire varies), and the bending test direction on the fracture characteristics was analyzed. The results showed that the increase of thickness increase the characteristic fracture strength of silicon wafer. The characteristic fracture strength of the front wafers (sawn by the fresh wire) is the smallest, while the characteristic fracture strength of the middle wafers and the rear wafers (sawn by the worn wire) are similar. The characteristic fracture strength of bending in the direction of perpendicular to the saw marks is 2–3 times that of bending in the direction of parallel to the saw marks. The reason of the difference of characteristic fracture strength was analyzed based on the surface morphology, roughness, and the saw marks of silicon wafer. In this paper, the fracture characteristics of large size monocrystalline silicon wafer are studied to provide fracture data support for industry production. The mechanism and main effect factors of silicon wafer fracture are revealed, which provides directions for improving the sawing quality and reducing the fracture probability during wafer production process and post-processing.
金刚线切片技术是制造单晶硅太阳能电池衬底的主要方法。随着技术的发展,单晶硅片的尺寸和厚度分别越来越大和越来越薄,导致硅片在加工和后处理过程中的断裂概率增加。而锯切速度、锯丝直径和磨料尺寸的变化也会影响硅片的表面特性,从而影响其断裂强度。本文以 210 mm × 210 mm 的大尺寸单晶硅片为研究对象,对各系列硅片进行了四点弯曲试验。收集了弯曲试验过程中的载荷-位移曲线,并用有限元法计算了断裂应力值。利用 Weibull 分布函数对数据进行统计分析,得出了各系列硅片的特征断裂强度和 Weibull 模量。分析了硅片厚度、硅片在硅砖中的位置(锯丝使用时间不同)和弯曲测试方向对断裂特性的影响。结果表明,厚度增加会提高硅片的特征断裂强度。前硅片(由新鲜锯丝锯开)的特征断裂强度最小,而中间硅片和后硅片(由磨损锯丝锯开)的特征断裂强度相近。垂直于锯痕方向弯曲的特征断裂强度是平行于锯痕方向弯曲的 2-3 倍。根据硅片的表面形态、粗糙度和锯痕,分析了特征断裂强度不同的原因。本文研究了大尺寸单晶硅片的断裂特性,为工业生产提供断裂数据支持。揭示了硅片断裂的机理和主要影响因素,为在硅片生产过程和后处理中提高锯切质量和降低断裂概率提供了方向。
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引用次数: 0
Fracture mechanisms of Al-steel resistance spot welds: The role of intermetallic compound phases 铝钢电阻点焊的断裂机理:金属间化合物相的作用
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-24 DOI: 10.1016/j.engfracmech.2024.110520
This study explores the mechanical and metallographic characteristics of Al-Steel dissimilar resistance spot welds (RSW), with a particular focus on the intermetallic compound (IMC) phases and their impact on fracture mechanisms. Detailed metallographic analyses and novel miniature lap shear tests with in-situ Digital Image Correlation techniques were conducted to observe the crack propagation behavior. The findings revealed that the IMC phases significantly influence the crack path and fracture mechanisms, leading to variations in fracture energy. Specifically, three distinct IMC phases were identified at the weld interface, each exhibiting unique structural and mechanical properties, with corresponding fracture energies of approximately 0.03 kJ/m2, 1.1 kJ/m2, and 7.5 kJ/m2. These variations highlight the critical role of the IMC phase in determining the fracture behavior of the weld. The study further supported the development and validation of a finite element (FE) model, incorporating a Cohesive Zone Model to simulate debonding behavior and the Hosford-Mean fracture criterion to predict ductile fracture in the Al fusion zone, thereby successfully linking local material characteristics to mechanical properties.
本研究探讨了铝钢异种电阻点焊 (RSW) 的机械和金相特征,尤其关注金属间化合物 (IMC) 相及其对断裂机制的影响。为观察裂纹扩展行为,采用原位数字图像相关技术进行了详细的金相分析和新型微型搭接剪切试验。研究结果表明,IMC 相对裂纹路径和断裂机制有显著影响,从而导致断裂能量的变化。具体来说,在焊接界面上发现了三种不同的 IMC 相,每种相都具有独特的结构和机械性能,相应的断裂能分别约为 0.03 kJ/m2、1.1 kJ/m2 和 7.5 kJ/m2。这些变化凸显了 IMC 相在决定焊缝断裂行为中的关键作用。研究进一步支持了有限元 (FE) 模型的开发和验证,该模型结合了用于模拟脱粘行为的粘合区模型和用于预测铝熔合区韧性断裂的 Hosford-Mean 断裂准则,从而成功地将局部材料特性与机械性能联系起来。
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引用次数: 0
A new approach to multiaxial fatigue life prediction: A multi-dimensional multi-scale composite neural network with multi-depth 多轴疲劳寿命预测新方法:具有多深度的多维多尺度复合神经网络
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-24 DOI: 10.1016/j.engfracmech.2024.110501
Many multiaxial fatigue life prediction methods tend to increase additional parameters and model depth as the complexity of the loading path increases. This leads to issues such as poor model robustness, limited flexibility, and single-dimensional approaches. In this study, a multi-dimensional multi-scale composite neural network with multi-depth is proposed to address these challenges and enhance prediction accuracy. Initially, physical and sensitive features serve as input data for the proposed model, to enhance the richness of input features. Subsequently, a multi-dimensional feature extraction module is deployed to extract feature information from the composite data. To process these features, an improved multi-domain query cascaded transformer network (IMQCT) is employed as the feature processing module of the proposed model. The proposed model is verified to have better prediction accuracy and extrapolation capability by using experimental data from nine materials and comparing its performance with six machine learning models.
随着加载路径复杂性的增加,许多多轴疲劳寿命预测方法倾向于增加附加参数和模型深度。这就导致了模型鲁棒性差、灵活性有限、方法单一等问题。本研究提出了一种具有多深度的多维多尺度复合神经网络,以应对这些挑战并提高预测精度。首先,物理和敏感特征作为拟议模型的输入数据,以增强输入特征的丰富性。随后,部署一个多维特征提取模块,从复合数据中提取特征信息。为了处理这些特征,拟议模型采用了改进的多域查询级联变换器网络(IMQCT)作为特征处理模块。通过使用九种材料的实验数据以及与六种机器学习模型的性能比较,验证了所提出的模型具有更好的预测准确性和外推能力。
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引用次数: 0
Numerical study of the effects of loading parameters on high-energy gas fracture propagation in layered rocks with peridynamics 加载参数对层状岩石中高能气体裂缝扩展的围动力学影响的数值研究
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-22 DOI: 10.1016/j.engfracmech.2024.110516
The objective of this study is to investigate the influence of loading parameters on the propagation pattern of high-energy gas fractures in layered rock formations. To this end, a peridynamic model for brittle rock accounting for material heterogeneity was proposed. The ability of the model to simulate dynamic fractures was validated through laboratory experiments, and the homogeneity coefficient for the critical elongation rate was calibrated. On this basis, a numerical model of high-energy gas fracturing in layered rocks containing interfaces was constructed. Simulations were conducted to analyse high-energy gas fracturing from cylindrical intact boreholes and perforated boreholes under varying loading parameters. The results indicate that as the loading rate increases, the number of radial fractures surrounding the borehole gradually increases, whereas the influence of in-situ stress on fracture propagation diminishes. When the loading rate is fixed, both an increase in the peak pressure and a decrease in the decay rate are conducive to enhancing the propagation length of fractures. The propagation speed of fractures significantly decreases when they reach an interface but recovers after they penetrate it. Fractures tend to penetrate an interface when the angle of approach is closer to a right angle, and the direction of fracture propagation can be controlled through a perforation design. These findings provide valuable insights into the selection and optimization of loading parameters for reservoir stimulation via high-energy gas fracturing.
本研究旨在探讨加载参数对层状岩层中高能气体裂缝传播模式的影响。为此,提出了一个考虑材料异质性的脆性岩围岩动力学模型。通过实验室实验验证了该模型模拟动态裂缝的能力,并校准了临界伸长率的均质系数。在此基础上,构建了含有界面的层状岩石中高能气体压裂的数值模型。模拟分析了圆柱形完整钻孔和穿孔钻孔在不同加载参数下的高能气体压裂情况。结果表明,随着加载速率的增加,井眼周围的径向裂缝数量逐渐增加,而原位应力对裂缝扩展的影响则逐渐减小。当加载速率固定时,峰值压力的增加和衰减速率的降低都有利于增加裂缝的扩展长度。裂缝的传播速度在到达界面时会明显下降,但在穿透界面后又会恢复。当接近角接近直角时,裂缝倾向于穿透界面,裂缝的传播方向可以通过穿孔设计来控制。这些发现为选择和优化高能气体压裂储层增产参数提供了宝贵的见解。
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引用次数: 0
The mechanism and prevention of rockburst induced by the instability of the composite hard-roof coal structure and roof fractures 复合硬顶煤结构和顶板断裂失稳诱发岩爆的机理及预防措施
IF 4.7 2区 工程技术 Q1 MECHANICS Pub Date : 2024-09-21 DOI: 10.1016/j.engfracmech.2024.110512
Despite the implementation of prevention and control measures, rockburst still occur. The characteristics of composite coal were analyzed by combining monitoring and early warning means. Two types of composite coal in the hard roof were distinguished based on their distinct initiation and destruction processes despite experiencing the same rockburst event. Rockburst caused by structural instability was studied in different mining stages, and the following conclusions were considered. 1) The mechanical model of the instability of composite coal in hard roof was established for different mining stages to reveal rockburst mechanisms. The high-speed advance of working faces changed the fractured structure of upper hard rocks in the pressure-relief protection range. The sudden fracture of long cantilever structures caused dynamic load disturbance to high-stress coal, which resulted in rockburst in the insufficient mining stage. The failure and deformation of coal under high-stress static loads created conditions for the instability and fractures of roof. The disturbance of low hard rock strata aggravated the deformations of damaged coal. Therefore, rockburst appeared in the full mining stage. 2) Structural instability and roof fracture caused by different factors were the main causes of rockburst for composite coal in hard roof in different mining stages. Relevant prevention and control measures were formulated to ensure the safety of working faces, which provided references for the prevention and control of rockburst in working faces under similar conditions.
尽管采取了预防和控制措施,岩爆仍时有发生。结合监测和预警手段,分析了复合煤的特征。根据硬顶板中两种复合煤的不同引发和破坏过程,区分了两种类型的复合煤,尽管它们经历了相同的岩爆事件。对不同开采阶段由结构失稳引起的岩爆进行了研究,并得出以下结论。1) 建立了不同开采阶段硬顶复合煤失稳力学模型,揭示了岩爆机理。工作面的高速推进改变了降压保护范围内上部硬岩的断裂结构。长悬臂结构的突然断裂对高应力煤造成了动载荷扰动,导致了不充分开采阶段的岩爆。在高应力静载荷作用下,煤的破坏和变形为顶板失稳和断裂创造了条件。低硬岩层的扰动加剧了受损煤炭的变形。因此,在全面开采阶段出现了岩爆。2)不同因素造成的结构失稳和顶板断裂是硬顶板复合煤在不同开采阶段发生岩爆的主要原因。为确保工作面的安全,制定了相关的防治措施,为类似条件下工作面岩爆的防治提供了参考。
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引用次数: 0
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Engineering Fracture Mechanics
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