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2006 IEEE International Conference on Automation Science and Engineering最新文献

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Heuristic Methods to Solve the Alternative Subgraphs Assembly Line Balancing Problem 求解备选子图装配线平衡问题的启发式方法
Pub Date : 2006-10-08 DOI: 10.1109/COASE.2006.326932
Liliana Capacho, R. Pastor, O. Guschinskaya, A. Dolgui
This paper studies the performance of a group of heuristic methods developed to solve the alternative subgraphs assembly line balancing problem. This problem implies selecting an assembly subgraph for each subassembly that allows alternatives and assigning the tasks to the workstations, simultaneously. A computational experiment is carried out to analyse and compare the efficiency of the proposed procedures considering medium and large scale problems. Test results are reported.
本文研究了一组求解备选子图装配线平衡问题的启发式方法的性能。这个问题意味着为每个允许替代的子组件选择一个组装子图,并同时将任务分配给工作站。通过计算实验,分析和比较了所提方法在考虑中、大规模问题时的效率。报告测试结果。
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引用次数: 12
Multi-Period Production Capacity Planning for Integrated Product and Production System Design 集成产品与生产系统设计的多周期产能规划
Pub Date : 2006-10-08 DOI: 10.1109/COASE.2006.326846
E. Kazancioglu, K. Saitou
This paper presents a simulation-based method to aid multi-period production capacity planning by quantifying the trade-off between product quality and production cost. The product quality is estimated as the statistical variation from the target performances obtained from the output tolerances of the production machines that manufacture the components. The production cost is estimated as the total cost of owning and operating a production facility during the planning horizon. Given demand forecasts in future production periods, a multi-objective genetic algorithm searches for the optimal types and quantity of the production machines to be purchased during each period, which simultaneously maximize the product quality and minimize the production cost during the entire planning horizon. Case studies on automotive valvetrain production are presented as a demonstration
本文提出了一种基于仿真的方法,通过量化产品质量与生产成本之间的权衡来辅助多周期产能规划。产品质量的估计是由制造部件的生产机器的输出公差得出的与目标性能的统计差异。生产成本估计为在规划期内拥有和运营生产设施的总成本。给定未来生产周期的需求预测,多目标遗传算法搜索各周期内采购生产机器的最优类型和数量,使整个计划周期内产品质量最大化,生产成本最小化。以汽车气门机构的生产为例进行了论证
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引用次数: 5
Introduction to Automated Material Handling Systems in LCD Panel Production Lines 液晶面板生产线自动化物料搬运系统介绍
Pub Date : 2006-10-08 DOI: 10.1109/COASE.2006.326884
Y. Jang, G. Choi
This paper introduces widely used current automated material handling systems in thin-film-transistor liquid-crystal-display (TFT-LCD) panel manufacturing systems. The automated material handling system (AMHS) in this paper refers to a hardware system that transports discrete parts from one processing machine to another. The TFT-LCD panel industry has been one of the fastest growing industries in the last decade. In particular, the process equipment for the TFT-LCD has undergone significant improvement, making technology innovations possible. However, the AMHS equipment has not had much improvement and in fact most of the current TFT-LCD factories use the same AMHS concept they used 10 years ago. Now, the role of the AMHS in TFT-LCD production lines becomes more important as production efficiency becomes a primary determinant of competitiveness. Therefore, TFT-LCD manufacturers are trying to increase their productivity by adopting an efficient material handling method and technology
本文介绍了目前在薄膜晶体管液晶显示器(TFT-LCD)面板制造系统中广泛应用的自动化物料搬运系统。本文中的自动化物料搬运系统(AMHS)是指将离散零件从一台加工机运送到另一台加工机的硬件系统。TFT-LCD面板产业是近十年来发展最快的产业之一。特别是,TFT-LCD的工艺设备有了显著的改进,使技术创新成为可能。然而,AMHS设备并没有太大的改进,事实上,目前大多数TFT-LCD工厂都使用与10年前相同的AMHS概念。现在,AMHS在TFT-LCD生产线中的作用变得更加重要,因为生产效率成为竞争力的主要决定因素。因此,TFT-LCD制造商正试图通过采用高效的材料处理方法和技术来提高生产率
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引用次数: 23
A Model for Industry-University Collaborative Research: Transforming Specific Problem Solution into Broad Design Methodologies 产学研合作研究模式:将具体问题解决方案转化为广泛的设计方法
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326965
J. Wen
Industrial collaboration can be an important dimension of university research; it provides real world problem motivation and application, as well as the resource and support to conduct the research. Working with industry, however, also presents many challenges, not the least of which is being able to balance and satisfy both the goal of the company (to solve a specific problem) and the mission of a research university (to foster broader intellectual advancement). In this lecture we will talk about the model developed at the Center for Automation Technologies and Systems (CATS) at Rensselaer Polytechnic Institute (RPI) for successfully transforming specific problem solutions into broad design methodologies. In addition we will discuss the important role of government funding agencies to facilitate this process as well as issues such as intellectual property (IP), transfer of technologies, and licensing. Two examples of the execution of our industry-university collaboration model will be presented: cycle time reduction in electronic packaging machines and automated manufacturing of membrane electrode assembly in fuel cells. In both examples, we conducted applied research and developed prototype systems at CATS to demonstrate feasibility, and then assisted the companies to transfer the technologies into their production systems. At the same time, the companies assisted us to obtain government funding to conduct more fundamental research, which in turn is producing additional IP that the university can now license. The electronic packaging machine research has motivated our research in opto-mechatronics systems, which takes into account the interaction of mechanical, electrical, and optical subsystems at the early stage of product development to attain unique functionality and performance. The fuel cell manufacturing research has led to our broader focus on fuel cell stack assembly and design for assembly. he was a system engineer at Fisher Controls where he developed a plant-wide coordination control system for pulp and paper plants. From 1985-1988, he was a member of technical staff at the Jet Propulsion Laboratory where he developed new modeling and control algorithms for large space structures and space robots. Since 1988, he has been with Rensselaer Polytechnic Institute where he is currently a professor in the Department of Electrical, Computer, and Systems Engineering with a joint appointment in the and has received eleven NASA Tech Brief Awards. His research interest lies in the general area of modeling and control of high performance motion systems, model reduction for complex dynamical systems, and network based control including congestion regulation …
产业合作可以成为大学研究的一个重要维度;它提供了现实世界的问题动机和应用,以及进行研究的资源和支持。然而,与工业界合作也带来了许多挑战,其中最重要的是能够平衡和满足公司的目标(解决特定问题)和研究型大学的使命(促进更广泛的知识进步)。在本讲座中,我们将讨论伦斯勒理工学院(RPI)自动化技术和系统中心(CATS)开发的模型,该模型成功地将特定问题的解决方案转化为广泛的设计方法。此外,我们将讨论政府资助机构在促进这一进程中的重要作用,以及知识产权(IP)、技术转让和许可等问题。我们将介绍两个产学体合作模式的执行例子:电子包装机的周期缩短和燃料电池膜电极组件的自动化制造。在这两个例子中,我们在CATS进行了应用研究和开发原型系统,以证明可行性,然后协助公司将技术转移到他们的生产系统中。与此同时,这些公司帮助我们获得政府资助,进行更多的基础研究,这反过来又产生了更多的知识产权,大学现在可以授权。电子包装机的研究激发了我们在光机电一体化系统的研究,它在产品开发的早期阶段考虑到机械、电气和光学子系统的相互作用,以获得独特的功能和性能。燃料电池制造的研究使我们更广泛地关注燃料电池堆的组装和组装设计。他是Fisher Controls的系统工程师,在那里他为纸浆和造纸厂开发了一个全厂协调控制系统。从1985年到1988年,他是喷气推进实验室的技术人员,在那里他为大型空间结构和空间机器人开发了新的建模和控制算法。自1988年以来,他一直在伦斯勒理工学院工作,目前是电气、计算机和系统工程系的教授,并获得了11项NASA技术简报奖。他的研究兴趣集中在高性能运动系统的建模和控制,复杂动态系统的模型简化,以及基于网络的控制,包括拥塞调节。
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引用次数: 0
An Application of Particle Swarm Optimization Algorithm to Permutation Flowshop Scheduling Problems to Minimize Makespan, Total Flowtime and Completion Time Variance 粒子群优化算法在最大完工时间、总流程时间和完工时间方差最小的置换流水车间调度问题中的应用
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326934
S. Chandrasekaran, R. Suresh, S. Ponnambalam, N. Vijayakumar
The problem of scheduling in flowshops with the objective of minimizing makespan, total flowtime and completion time variation is studied in this paper. A simple discrete version of particle swarm optimization algorithm (PSO) is proposed for solving the set of benchmark flowshop scheduling problems proposed by Taillard (1993). The obtained results are better when compared with the results published in the literature.
研究了以最大完工时间、总流程时间和完工时间变化最小为目标的流水车间调度问题。针对Taillard(1993)提出的一组基准流水车间调度问题,提出了一种简单的离散粒子群优化算法(PSO)。所得结果与已发表的文献结果进行了比较。
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引用次数: 6
Optimal Polynomial Complexity Deadlock Avoidance Policies for Manufacturing Systems with Flexible Routings 柔性路由制造系统的最优多项式复杂度死锁避免策略
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326923
K. Xing, Feng Tian, Hongbin Xu, Baosheng Hu
This paper addresses the deadlock avoidance problems in automated manufacturing systems with flexible routings. A deadlock in the systems is characterized as a saturated perfect resource-transition circuit in the system Petri net models. For a large subclass of automated manufacturing systems with flexible routings and without center resources, the optimal deadlock avoidance policies with real-time polynomial complexity are obtained. Then, with a result on the design of optimal deadlock avoidance policies for automated manufacturing systems, a method for synthesizing a suboptimal polynomial time complexity deadlock avoidance policy for general automated manufacturing systems is presented.
研究了具有柔性路由的自动化制造系统中的死锁避免问题。在系统Petri网模型中,系统中的死锁被描述为一个饱和的完美资源转换电路。针对一大类具有柔性路由且无中心资源的自动化制造系统,给出了具有实时多项式复杂度的最优死锁避免策略。然后,根据自动化制造系统最优死锁避免策略的设计结果,提出了一种合成一般自动化制造系统次优多项式时间复杂度死锁避免策略的方法。
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引用次数: 3
A fast rescheduling method in semiconductor manufacturing allowing for tardiness and scheduling stability 半导体制造中一种考虑延迟性和调度稳定性的快速重调度方法
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326862
Mingang Cheng, M. Sugi, J. Ota, Masashi Yamamoto, Hiroki Ito, Kazuyoshi Inoue
In semiconductor manufacturing, rescheduling problems are extremely difficult to solve in real time due to the high frequency of disturbances that occur approximately every minute. This paper proposes a new approach to online manufacturing rescheduling. Unlike the traditional methods to have a scheduling process again, we (1) revise the existing schedule to keep high schedule stability based on message passing rescheduling with operation sorting; and (2) during the manufacturing process, improve the performance of the revised schedule with the introduction of a quick local search on semi-critical paths. In actual problems with about 200,000 processes, this method can effectively accommodate disturbances in less than 1 second, and a better schedule can be obtained in less than 1 minute. This method has been demonstrated to be more effective than conventional dispatching-rule methods, some of which have been actually applied in many facilities, because it offers higher schedule stability and fewer violations of due dates
在半导体制造中,由于几乎每分钟都会发生高频率的干扰,重新调度问题非常难以实时解决。本文提出了一种在线制造调度的新方法。与传统的重新调度方法不同,我们(1)基于带操作排序的消息传递重调度,对已有的调度进行修正以保持较高的调度稳定性;(2)在制造过程中,通过引入半关键路径上的快速局部搜索来提高改进后的计划的性能。在约20万个进程的实际问题中,该方法可以在1秒内有效地适应干扰,在1分钟内得到较好的调度结果。这种方法已被证明比传统的调度规则方法更有效,因为它提供了更高的调度稳定性和更少的到期日期违规。传统的调度规则方法中的一些实际上已在许多设施中得到应用
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引用次数: 6
Fuzzy Model Predictive Control for a Comfort Air-Conditioning System 舒适空调系统的模糊模型预测控制
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326937
Yonghong Huang, Nianping Li, Yixun Yi, Jihong Zhan
Predictive control strategy is presented for a comfort air-conditioning system concerning energy performance and indoor comfort requirements. Predicted mean vote (PMV) index was incorporated into the control strategy to assess thermal comfort level. First-order linear reference trajectory was selected for the controlled variable PMV. And a zero-order Takagi-Sugeno fuzzy model, being linearized in real-time around the current operating point, was adopted as the predictive model. The experiment results indicate that the proposed techniques can save energy and improve indoor comfort significantly for air conditioning systems compared to the conventional PID control technique.
针对某型舒适空调系统,提出了一种兼顾节能性能和室内舒适性要求的预测控制策略。将预测平均投票(PMV)指数纳入控制策略,评价热舒适水平。控制变量PMV选择一阶线性参考轨迹。采用围绕当前工作点实时线性化的零阶Takagi-Sugeno模糊模型作为预测模型。实验结果表明,与传统的PID控制技术相比,所提出的技术可以显著节约能源,提高空调系统的室内舒适度。
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引用次数: 10
Two-Instant Reallocation in Two-Echelon Spare Parts Inventory Systems 两级备件库存系统中的双瞬间再分配
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326905
Huawei Song, H. Lau
In this paper, we study the problem of deciding when and how to perform reallocation of existing spare parts in a multi-echelon reparable item inventory system. We present a mathematical model that solves the problem when there are two reallocation instants, in response to the open challenge post by Cao and Silver(2005) to consider two or more possible reallocations within a replenishment cycle
本文研究了在多级可修理物品库存系统中,决定何时及如何对现有备件进行再分配的问题。为了回应Cao和Silver(2005)提出的在一个补给周期内考虑两个或更多可能的再分配的公开挑战,我们提出了一个数学模型来解决有两个再分配时刻的问题
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引用次数: 0
Design of Dynamic Systems Based on Dynamic Fault Trees and Neural Networks 基于动态故障树和神经网络的动态系统设计
Pub Date : 2006-10-01 DOI: 10.1109/COASE.2006.326866
Zhong-wang Zhou, Zhiqiang Yan, Jinglun Zhou, G. Jin, Doudou Dong, Zhengqiang Pan
Reliability design of static systems has been widely developed in recent years. Fault trees (FT), genetic algorithms (GA) and neural networks (NN) are among the most common methodologies used in such tasks. However, because of the complex behavior of dynamic systems, less attention has been paid on their design. With the thorough research into dynamic fault trees (DFT) and neural networks, which could be used in reliability analysis of dynamic systems, the design of dynamic systems becomes possible. In this paper, a hierarchically modular design method based on DFT and NN are proposed to solve this problem. Fault tree of the system is constructed, a linear-time modular method is performed to find out all the static and dynamic subtrees and the reliability demand of each subtree could be determined. Then the static subtrees are optimized using traditional methods, and each dynamic subtree are mapped into feed-forward recursive neural networks, which could be trained to obtain the optimal design parameters
静态系统的可靠性设计近年来得到了广泛的发展。故障树(FT)、遗传算法(GA)和神经网络(NN)是此类任务中最常用的方法。然而,由于动态系统的复杂行为,对其设计的关注较少。随着动态故障树(DFT)和神经网络在动态系统可靠性分析中的深入研究,动态系统的设计成为可能。本文提出了一种基于离散傅里叶变换和神经网络的分层模块化设计方法。构造了系统的故障树,采用线性时间模块化方法找出了系统的静态和动态子树,并确定了各子树的可靠性需求。然后利用传统方法对静态子树进行优化,将每个动态子树映射到前馈递归神经网络中,通过训练得到最优设计参数
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引用次数: 0
期刊
2006 IEEE International Conference on Automation Science and Engineering
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