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Thermal deformation analysis of motorized spindle base on thermo-solid structure coupling theory 基于热固耦合结构理论的电动主轴基座热变形分析
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-09-05 DOI: 10.1007/s00231-024-03519-3
Yan Li, Kejun Wu, Nan Wang, Zhuo Wang, Wenqiang Li, Mohan Lei

Machining different types of complex parts requires changing speed of the motorized spindle to accommodate the various processes, resulting in temperature rise or decline and then causing thermal deformation of machine tool, which plays a significant impact on the machining accuracy of the parts. According to the Law of Conservation of Energy and Fourier's Law of Heat Conduction, the heat transfer mechanism of the motorized spindle is investigated. Based on the thermo-solid structure coupling theory, the analytic models of the temperature field and thermal deformation for the motorized spindle are established, and the thermal hysteresis phenomenon is explored by means of the case studies. The characteristic experiments were carried out under variable working conditions and the model parameters were identified using Genetic Algorithm (GA). The accuracy and effectiveness of the proposed models for predicting temperature and thermal deformation of the spindle are validated which is applicable to compensate the thermal errors. Moreover, compared with data-driven modeling approach, our study needs lesser data for parameter identification, greatly saving the computation time in modeling.

在加工不同类型的复杂零件时,需要改变电主轴的转速以适应各种加工过程,从而导致温度升高或降低,进而引起机床的热变形,这对零件的加工精度有很大影响。根据能量守恒定律和傅里叶热传导定律,研究了电主轴的传热机理。基于热固结构耦合理论,建立了电主轴的温度场和热变形解析模型,并通过实例研究探讨了热滞后现象。在不同工况下进行了特征实验,并利用遗传算法(GA)确定了模型参数。验证了所提模型在预测主轴温度和热变形方面的准确性和有效性,该模型可用于补偿热误差。此外,与数据驱动建模方法相比,我们的研究需要较少的数据来确定参数,大大节省了建模的计算时间。
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引用次数: 0
Bee bread: sorption isotherms, thermodynamic characteristics of moisture adsorption and evaluation of adsorbed water 蜜蜂面包:吸附等温线、水分吸附的热力学特性和吸附水的评估
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-09-03 DOI: 10.1007/s00231-024-03518-4
Ceren Mutlu

Bee bread is a value-added apiculture product produced from bee pollen by mixed lactic acid fermentation. Although many studies focused on the bioactive components and health effects of the bee bread, there is no study concerned with understanding its moisture adsorption properties. Herein, it was aimed to evaluate moisture adsorption properties and thermodynamics of bee bread using different sorption models at 25 and 35 °C. The water adsorption of bee bread had Type II characteristics, and the monolayer moisture content was calculated with BET, GAB, and Caurie models between 3.58 and 5.80 g/100 g. The Peleg and Caurie models ensured better prediction for adsorption. The stability of bee bread was high at 25 °C according to the smaller ratio of Type III to Type II-bound water. The entropy of adsorption was 16.01–25.78 kJ/mol.K and it decreased with the moisture adsorption. Besides, the moisture adsorption needs external energy from the environment because of ∆G > 0.

蜜蜂面包是一种通过混合乳酸发酵法从蜂花粉中生产出来的高附加值养蜂产品。虽然许多研究都集中在蜜蜂面包的生物活性成分和对健康的影响上,但还没有研究对其水分吸附特性进行了解。本文旨在利用不同的吸附模型评估蜜蜂面包在 25 和 35 °C条件下的水分吸附特性和热力学。蜜蜂面包的水分吸附具有 II 型特征,用 BET、GAB 和 Caurie 模型计算的单层含水量在 3.58 至 5.80 克/100 克之间。由于 III 型与 II 型结合水的比例较小,因此蜜蜂面包在 25 °C 时的稳定性较高。吸附熵为 16.01-25.78 kJ/mol.K,随着水分的吸附而降低。此外,由于 ∆G > 0,水分吸附需要来自环境的外部能量。
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引用次数: 0
A numerical study of liquid water distribution and transport in PEM fuel cell using Cathode-Anode model 利用阴极-阳极模型对 PEM 燃料电池中的液态水分布和传输进行数值研究
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-09-02 DOI: 10.1007/s00231-024-03515-7
Navdeep Malik, N. Allwyn Blessing Johnson, Sarit K. Das

The performance of a PEM fuel cell that uses hydrogen as the fuel and pure oxygen as the oxidant strongly depends on water management, which has been primarily studied in a single-channel domain. Therefore, there is a need to examine water distribution throughout the entire fuel cell domain, including both the anode and cathode sides. Liquid water can cause flooding in the gas diffusion layer, catalyst layer, and channels, reducing the active surface area of the catalyst and, consequently, the reaction rate. Phase transfer between liquid water and water vapor influences the buildup of liquid water in these domains. In the present work, a three-dimensional, non-isothermal, two-phase numerical model incorporating both the cathode and anode domains has been developed to study water distribution. This model includes water phase transition in the gas diffusion layer, catalyst layer, and channels. The mixed flow distributor is used to analyze water formation and distribution throughout the domain. The study shows that using pure oxygen at the inlet increases the ohmic region in the polarization curve and decreases concentration losses, which could be important for applications such as spacecraft. Additionally, the effects of liquid water accumulation in the porous layers on reactant transport and cell performance are investigated.

以氢为燃料、纯氧为氧化剂的 PEM 燃料电池的性能在很大程度上取决于水管理,而水管理主要是在单通道领域进行研究。因此,有必要研究水在整个燃料电池领域的分布情况,包括阳极和阴极两侧。液态水会造成气体扩散层、催化剂层和通道的水浸,从而减少催化剂的活性表面积,进而降低反应速率。液态水和水蒸气之间的相转移会影响液态水在这些区域的积聚。在本研究中,我们建立了一个包含阴极和阳极域的三维、非等温、两相数值模型来研究水的分布。该模型包括气体扩散层、催化剂层和通道中的水相转变。混流分配器用于分析水在整个域中的形成和分布。研究表明,在入口处使用纯氧可增加极化曲线中的欧姆区,减少浓度损失,这对航天器等应用非常重要。此外,还研究了液态水在多孔层中的积聚对反应物传输和电池性能的影响。
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引用次数: 0
Experimental analysis of transient and steady-state heat transfer from an impinging jet to a moving plate 撞击喷流到移动板的瞬态和稳态传热实验分析
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-09-02 DOI: 10.1007/s00231-024-03517-5
Celal Kistak, Ali Taskiran, Nevin Celik

In this study, the transient and steady-state heat transfer caused by an air jet impinging on a heated plate moving back and forth in the horizontal direction is investigated experimentally. The jet flow issuing form nozzle of various geometry (circular, triangle, square) is impinged on rough and smooth surfaces. In addition, Reynolds number (jet velocity), distance between the nozzle and the plate, plate velocity and stroke are considered as independent parameters that could affect the heat transfer.The optimum number of experiments is determined with the help of Taguchi design of experiment method. The transient and steady-state heat transfer are analyzed by means a high-technology thermal camera. Local and average Nusselt numbers representing the heat transfer characteristics are calculated in response to the variable parameters. Comparative graphs and ANOVA test results are presented and evaluated in order to determine the effects of parameters on heat transfer. As a result, it has been seen that Reynolds number (82%) is the most dominant parameter affecting heat transfer. Other parameters are listed as nozzle geometry (7.6%), surface roughness (4.9%), plate velocity (1%), stroke (0.6%) and nozzle-plate distance (0.1%) according to their degree of effect.

本研究通过实验研究了空气射流撞击沿水平方向来回移动的加热板所引起的瞬态和稳态传热。不同几何形状(圆形、三角形、方形)的喷嘴喷出的气流冲击粗糙和光滑的表面。此外,雷诺数(射流速度)、喷嘴与板之间的距离、板速度和冲程都被视为可能影响传热的独立参数。通过高科技热像仪分析了瞬态和稳态传热。根据变量参数计算出代表传热特性的局部和平均努塞尔特数。为了确定参数对传热的影响,对比较图和方差分析测试结果进行了展示和评估。结果表明,雷诺数(82%)是影响传热的最主要参数。其他参数按影响程度分别为喷嘴几何形状(7.6%)、表面粗糙度(4.9%)、板速(1%)、冲程(0.6%)和喷嘴-板距离(0.1%)。
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引用次数: 0
Assessment of carrier agents in terms of physicochemical, energy analyses and bioactive constituents of blackberry (Rubus fruticosus L.) powder processed by convective and hybrid drying methods 从物理化学、能量分析和生物活性成分的角度对采用对流和混合干燥法加工的黑莓(Rubus fruticosus L.)粉末的载体剂进行评估
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-24 DOI: 10.1007/s00231-024-03516-6
Samet Kaya Dursun, Muhammed Taşova, Emircan Dinçer, Mehmet Emin İşbilir

In this study, the effect of maltodextrin, powdered sugar, and corn starch carrier agents used at different ratios (5% and 10%) in the convective dryer at 65 ºC and hybrid dryer (microwave + convective) at 350 W + 65 ºC to produce blackberry powder was investigated. Drying kinetics, energy analyses, physical, flow properties, and biochemical analyses of blackberry powder production processes were investigated. Drying rates in drying processes varied between 0.0052–0.0477 g moisture/g dry matter minute. Effective moisture diffusion values were determined between 3.36 × 10–8-2.57 × 10–7 m2/s. Specific moisture absorption rate and specific energy consumption values were found to vary between 0.0019–0.0034 kg/kWh and 237.15–530.00 kWh/kg, respectively. Tapped density was determined in the range of 1.666–2.765 g/ml, while bulk density was determined in the range of 1.319–1.937 g/ml. The wettability values of blackberry powders were found to vary between 2.00–27.67 s. Drying processes did not preserve the color values of fresh blackberry puree (p < 0.05). In bioactive findings, total phenol content values were 16.756–25.876 µg GAE/g−1 dw, total monomeric anthocyanin values were 229–1.469 µg cy−3-glu/g−1 dw, total flavonoid values 3.958–5.080 mg KE/kg dw and total antioxidant activity values 406–500 µmol TE/g−1 dw.

本研究调查了在 65 ºC 对流干燥器和 350 W + 65 ºC 混合干燥器(微波 + 对流)中以不同比例(5% 和 10%)使用麦芽糊精、糖粉和玉米淀粉载体剂生产黑莓粉的效果。研究了黑莓粉生产过程的干燥动力学、能量分析、物理、流动特性和生化分析。干燥过程中的干燥速率在 0.0052-0.0477 克水分/克干物质分钟之间变化。有效水分扩散值介于 3.36 × 10-8-2.57 × 10-7 m2/s 之间。比吸湿率和比能耗值分别介于 0.0019-0.0034 kg/kWh 和 237.15-530.00 kWh/kg 之间。测定的敲击密度范围为 1.666-2.765 克/毫升,而体积密度范围为 1.319-1.937 克/毫升。黑莓粉的润湿值在 2.00-27.67 秒之间变化。干燥过程并不能保持新鲜黑莓泥的颜色值(p < 0.05)。在生物活性方面,总酚含量值为 16.756-25.876 µg GAE/g-1 dw,单体花青素总值为 229-1.469 µg cy-3-glu/g-1 dw,总黄酮值为 3.958-5.080 mg KE/kg dw,总抗氧化活性值为 406-500 µmol TE/g-1 dw。
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引用次数: 0
Cattaneo-Christov and Darcy-Forchheimer heat flux on Reiner-Philippoff fluid with Velocity and Thermal Slip Boundary Condition under heat Sink/Source 热沉/热源条件下具有速度和热滑移边界条件的 Reiner-Philippoff 流体上的 Cattaneo-Christov 和 Darcy-Forchheimer 热通量
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-23 DOI: 10.1007/s00231-024-03512-w
Sanaullah Warraich, Nadia Ayub, Fatima Qadeer, Irfan Umar

Reiner–Philippoff (RP) fluid flow above a heated sheet concluded the model of Cattaneo–Christov heat flux for Darcy-Forchheimer is implemented in this work. The influences of thermal radiation, heat source/sink, velocity, and thermal slip boundary conditions are also deliberated. The transformations are used to convert obtained partial differential equations into a set of ordinary differential equations, and they are solved numerically using the shooting method (RK-4) solver with the help of the computational software MATLAB. The dimensionless temperature and velocity numbers are further developed. More engineering curiosity of local Nusselt and Skin frictions are tabulated, depicted, and interpreted. The study presents graphical and tabular illustrations depicting flow parameters, velocity profiles, and temperature profiles. Key conclusions drawn include, When the inertia coefficient ({F}_{r}) increases, the velocity field (f^{prime}(eta )) decreases. Analytical calculations are performed for the flow of a Reiner-Philippoff fluid over a shrinking sheet, considering influences such as thermal radiation, velocity slip, and temperature fluctuations. Increased heat absorption correlates with higher Nusselt numbers, whereas temperature generation lowers wall temperatures. The skin friction magnitude gradually increases in the order of dilatant, viscous, and pseudo-plastic fluids, respectively.

本研究采用达西-福克海默(Darcy-Forchheimer)的卡塔尼奥-克里斯托夫(Cattaneo-Christov)热通量模型,研究了加热片上的莱纳-菲利波夫(RP)流体流动。此外,还讨论了热辐射、热源/散热、速度和热滑移边界条件的影响。利用变换将得到的偏微分方程转换为常微分方程组,并在计算软件 MATLAB 的帮助下使用射击法(RK-4)求解器对其进行数值求解。无量纲温度数和速度数得到了进一步发展。对局部努赛尔特摩擦和蒙皮摩擦的更多工程特性进行了制表、描述和解释。研究以图形和表格的形式描述了流动参数、速度剖面和温度剖面。得出的主要结论包括:当惯性系数 ({F}_{r}) 增加时,速度场 (f^{prime}(eta )) 减小。考虑到热辐射、速度滑移和温度波动等影响因素,对收缩片上的莱纳-菲利波夫流体流动进行了分析计算。吸热的增加与较高的努塞尔特数相关,而温度的产生降低了壁面温度。表皮摩擦力大小分别按照膨胀流体、粘性流体和假塑性流体的顺序逐渐增大。
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引用次数: 0
Enhanced CeO2 evaporation from refractory crucibles (Mo, Ta, W) 增强耐火坩埚(钼、钽、钨)中 CeO2 的蒸发能力
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-13 DOI: 10.1007/s00231-024-03513-9
N. N. Antonov, A. V. Gavrikov, S. D. Kuzmichev, A. D. Melnikov, V. P. Smirnov, R. A. Usmanov, L. S. Volkov

The study is devoted to enhanced CeO2 evaporation in the temperature range between 2130 and 2650 K from refractory crucibles made of different materials: molybdenum, tantalum, and tungsten. The composition datum of vapor and films deposited on collectors receiving evaporation products were obtained by quadrupole mass spectroscopy and by energy-dispersive X-ray spectroscopy. One of approximation coefficients of the temperature dependence of CeO2 vapor in the range between 2150 and 2220 K was measured. The study is of interest for a variety of technologies utilizing refractory oxide evaporation with high productivity, including the plasma mass separation methods.

该研究致力于在 2130 至 2650 K 的温度范围内,从不同材料(钼、钽和钨)制成的耐火坩埚中强化 CeO2 蒸发。通过四极质谱法和能量色散 X 射线光谱法获得了蒸发产物收集器上沉积的蒸气和薄膜的成分数据。测量了 2150 至 2220 K 范围内 CeO2 蒸汽与温度关系的近似系数之一。这项研究对利用高生产率耐火氧化物蒸发的各种技术(包括等离子体质量分离方法)具有重要意义。
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引用次数: 0
Theoretical analysis of hot oil carrying in hydrostatic bearing 静压轴承中的热油携带理论分析
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-13 DOI: 10.1007/s00231-024-03514-8
Zhang Yanqin, Jin Shi, Jiang Jinming, Long Dunyao

Through the analysis of hot oil carrying theory, the problem of oil film heat accumulation in hydrostatic bearing can be revealed, so as to avoid serious lubrication failure caused by heat accumulation. In this paper, the hot oil carrying factor is defined and the mathematical model of the thermal oil carrying characteristics of the oil film is established by taking the beveled double rectangular oil pad hydrostatic bearing as the object, and the hot oil carrying law under different working conditions is obtained by changing the inclination angle of the beveled oil pad at 0.0230°, 0.0250° and 0.0280°, respectively. Theoretical calculations and simulation studies show that within the range of the circumferential inclination of the oil pad with better dynamic pressure effect of the bearing, the inclination has little effect on the oil film hot oil carrying. When the speed of the workbench is lower than 10r/min, no oil film hot oil carrying phenomenon occurs. When the speed is in the range of 10r/min-100r/min, a part of the load will cause the phenomenon of oil film hot oil carrying. And when the speed exceeds 100r/min, the heat accumulation of the oil film is the most serious at this time. There are many reasons for the lubrication failure of hydrostatic bearings, and hot oil carrying is a new research direction, this paper starts from the oil film heating mechanism of beveled oil pads hydrostatic bearings, and describes the phenomenon of hot oil carrying.

通过对热油携带理论的分析,可以揭示静压轴承中的油膜热积聚问题,从而避免热积聚导致的严重润滑故障。本文以斜面双矩形油垫静压轴承为研究对象,定义了热油携带系数,建立了油膜热油携带特性的数学模型,并通过改变斜面油垫的倾角分别为 0.0230°、0.0250°和 0.0280°,得到了不同工况下的热油携带规律。理论计算和仿真研究表明,在轴承动压效果较好的油垫圆周倾角范围内,倾角对油膜热油承载影响不大。当工作台转速低于 10r/min 时,不会出现油膜热油携带现象。当转速在 10r/min-100r/min 之间时,部分载荷会导致油膜热油携带现象。而当转速超过 100r/min 时,此时的油膜积热现象最为严重。静压轴承润滑失效的原因有很多,热油携带是一个新的研究方向,本文从斜面油垫静压轴承的油膜发热机理入手,阐述了热油携带现象。
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引用次数: 0
PLC and SCADA based temperature control of heat exchanger system through fractional order PID controller using metaheuristic optimization techniques 利用元启发式优化技术,通过分数阶 PID 控制器实现基于 PLC 和 SCADA 的热交换器系统温度控制
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-06 DOI: 10.1007/s00231-024-03509-5
Basant Tomar, Narendra Kumar, Mini Sreejeth

SCADA systems play an important role in tracking the behaviour of critical process variables and connecting geographically dispersed subsystems at the industrial plant level. This article presents a PLC and SCADA-based control framework to automate and supervise the temperature control processes in the heat exchanger plant. The OMRON (NX1P2-9024DT1) PLC is interfaced with the Wonderware InTouch SCADA system to gather data, create a simulated temperature control prototype and carry out the necessary control operations within the heat exchanger plant. The PLC controls the entire process and programming of PLC is done using Sysmac studio automation software using the ladder programming language. The proposed system controls the temperature of the heat exchanger system through PID and Fractional Order PID (P ({text{I}}^{uplambda }{text{D}}^{upmu })) controllers with Integral Anti-windup technique. Various control strategies like Cascade Control, Feedforward Control and Smith Predictor for time delayed process are discussed for controlling the temperature of the process. The performance of both PID and fractional order PID controllers is optimized using adaptive heuristic optimization techniques like Genetic Algorithm (GA), Ant Colony Optimization (ACO) and Particle Swarm Optimization (PSO). In control system design and analysis, the calculated performance indices are used as quantitative measures for evaluating the performance of a system. The combined form of temperature controller with Cascade control, Feedforward control and dead-time compensator is modelled and examined for simulation using MATLAB. Simulation and real-time experimentation analysis of the developed controllers are executed with metaheuristic optimization techniques based on different performance indices like ISE, IAE and ITAE.

SCADA 系统在跟踪关键过程变量的行为以及连接分散在各地的工业工厂级子系统方面发挥着重要作用。本文介绍了一种基于 PLC 和 SCADA 的控制框架,用于自动监控热交换器工厂的温度控制过程。OMRON (NX1P2-9024DT1) PLC 与 Wonderware InTouch SCADA 系统相连接,用于收集数据、创建模拟温度控制原型并在热交换器工厂内执行必要的控制操作。PLC 控制整个过程,PLC 的编程使用 Sysmac studio 自动化软件,使用梯形图编程语言。提议的系统通过 PID 和分数阶 PID (P ({text{I}}^{uplambda }{text{D}}^{upmu })) 控制器以及积分防倒转技术来控制热交换器系统的温度。讨论了用于控制过程温度的各种控制策略,如级联控制、前馈控制和时延过程的史密斯预测器。利用遗传算法 (GA)、蚁群优化 (ACO) 和粒子群优化 (PSO) 等自适应启发式优化技术,对 PID 和分数阶 PID 控制器的性能进行了优化。在控制系统设计和分析中,计算出的性能指标被用作评估系统性能的量化指标。使用 MATLAB 对带有级联控制、前馈控制和死区时间补偿器的组合形式温度控制器进行了建模和仿真检查。根据不同的性能指标,如 ISE、IAE 和 ITAE,利用元搜索优化技术对所开发的控制器进行了仿真和实时实验分析。
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引用次数: 0
Numerical simulation of heat transfer performance and convective vortex evolution in a phase change thermal storage device with dispersed heat sources 对带有分散热源的相变蓄热装置的传热性能和对流漩涡演化进行数值模拟
IF 2.2 4区 工程技术 Q3 MECHANICS Pub Date : 2024-08-06 DOI: 10.1007/s00231-024-03507-7
Jianlong Zi, Wei Long, Yunlong Liu, Tingting Lin

A numerical model based on the enthalpy method for solidification/melting that incorporates liquid-phase convection was established for a shell-and-tube phase-change thermal energy storage device with dispersed heat sources. This model optimized the heat source structure and simulated the phase change process, thermal storage performance, and evolution and effects of convection-induced vortices. To overcome the limitations of melting blind spots in traditional inner-tube heat sources, a dispersed heating approach was introduced to optimize the heat source distribution on the inner and outer tubes without changing the heat exchange area. The optimal heat source model demonstrated superior heat transfer performance, featuring an inner-tube top heat source and three uniformly distributed outer-tube bottom heat sources at a dispersion angle of 60°. It reduced the complete melting time by 70.88% compared to the inner-tube heat source alone and by 51.99% compared to the outer-tube bottom heat source. The dispersed heat sources effectively utilized the natural convection benefits at the upper inner side and enhanced the heat transfer at the lower sections to address the melting blind spots of the central heat source, thereby improving the uniformity of the process. The enhancement in heat transfer within the dispersed heat source model is primarily due to the optimized heat source distribution, which facilitates a more dispersed and uniform vortex evolution during the phase change. This promotes the development of the liquid-solid interface and reduces the mutual interference in convection vortex expansion. Hence, the internal heat transfer rate and thermal storage capacity of the system are improved.

针对具有分散热源的壳管式相变热能储存装置,建立了一个基于凝固/熔化焓法的数值模型,其中包含液相对流。该模型优化了热源结构,模拟了相变过程、热存储性能以及对流引起的涡流的演变和影响。为了克服传统内管热源存在熔化盲点的局限性,研究人员引入了一种分散加热方法,在不改变热交换面积的情况下优化热源在内外管上的分布。最佳热源模型显示出卓越的传热性能,其特点是一个内管顶部热源和三个均匀分布的外管底部热源,分散角为 60°。与单独使用内管热源相比,完全熔化时间缩短了 70.88%,与使用外管底部热源相比,完全熔化时间缩短了 51.99%。分散热源有效利用了内侧上部的自然对流优势,并增强了下部的热传递,解决了中央热源的熔化盲点,从而提高了工艺的均匀性。分散热源模型传热效果的增强主要归功于优化的热源分布,这有利于在相变过程中形成更加分散和均匀的涡流演化。这促进了液固界面的发展,减少了对流涡旋扩展的相互干扰。因此,系统的内部传热速率和蓄热能力都得到了提高。
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引用次数: 0
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Heat and Mass Transfer
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