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Multi-element organic-inorganic flame retardants for enhancing the flame retardancy, reducing smoke and toxicity of epoxy resins 多元素有机-无机阻燃剂,用于增强环氧树脂的阻燃性,降低烟雾和毒性
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-04-08 DOI: 10.1177/09540083231170048
Huaiyin Liu, Junwei Li, Jichang Sun, Haihan Zhao, Jing Wu, Yun Zheng, Penglun Zheng
Epoxy resins (EP) have been commonly used, but their poor flame retardant properties have prevented their widespread use. In order to improve the flame retardant properties of EP, an organic-inorganic composite flame retardant (HKDC) containing multi-element P/N/Si was successfully synthesized in this work using a typical aldehyde amine condensation reaction. This flame retardant utilizes the synergistic effect of multiple elements to simultaneously perform the flame retardant function of each element, and it can achieve excellent flame retardant effect by using low addition amount in EP. At the same time, this flame retardant can not only reduce the migration of molecules through the structure of inorganic substances, but also the C = C reaction in EP can form large molecules and increase the compactness with the EP matrix. The flame retardants were then quantified by measuring their flame retardant properties, combustion behavior and thermal stability. When the flame retardant HKDC is added, the flame retardant performance of EP is improved and the vertical combustion test achieves a V-0 rating. Most importantly, the addition of flame retardant HKDC effectively suppressed the toxic gas and smoke emissions of EP, with TSP values much lower than those of pure EP, and CO and CO2 emissions were suppressed.
环氧树脂(EP)已被广泛使用,但其较差的阻燃性能阻碍了其广泛使用。为了改善EP的阻燃性能,本工作采用典型的醛胺缩合反应成功合成了一种含有多元素P/N/Si的有机-无机复合阻燃剂(HKDC)。该阻燃剂利用多种元素的协同作用,同时发挥各元素的阻燃作用,在EP中使用低添加量,可以获得优异的阻燃效果。同时,这种阻燃剂不仅可以减少分子通过无机物质结构的迁移,而且EP中的C=C反应可以形成大分子,增加与EP基体的紧密性。然后通过测量阻燃剂的阻燃性能、燃烧行为和热稳定性来量化阻燃剂。当添加阻燃剂HKDC时,EP的阻燃性能得到改善,垂直燃烧试验达到V-0等级。最重要的是,阻燃剂HKDC的加入有效地抑制了EP的有毒气体和烟雾排放,TSP值远低于纯EP,CO和CO2的排放也得到了抑制。
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引用次数: 2
Synthesis and characterization of a novel P/N containing flame retardant and its effect on flame-retardancy, thermal and mechanical properties of epoxy/clay nanocomposites 新型含P/N阻燃剂的合成、表征及其对环氧/粘土纳米复合材料的阻燃性能、热性能和力学性能的影响
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-04-07 DOI: 10.1177/09540083231169166
V. Soni, Jai Bhagwan Dahiya
A P/N containing flame retardant DOPO-QN was synthesized by a reaction between 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and 8-hydroxyquinoline (QN). Its chemical structure was characterized by Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR) like 1H, 13C, 31P NMR, and high-resolution mass spectrometry (HRMS) techniques. The synthesized DOPO-QN was employed as an additive type flame retardant in combination with clay nanomer 1.34TCN (NC) in diglycidyl ether of bisphenol A/4,4ʹ-diaminodiphenlsulfone (DGEBA/DDS) to synthesize epoxy thermosets. The fire behavior of synthesized epoxy thermosets was studied by UL-94, limiting oxygen index (LOI), and cone calorimeter tests. The EP/DOPO-QN (1.5%P)/NC sample passed the UL-94 test with a V-0 rating and LOI value of 26.5%. A decrease in peak heat released, carbon monoxide, and carbon dioxide emissions was observed in the cone calorimeter test. Thermogravimetric analysis (TGA) of epoxy thermosets showed an increase in thermal stability at a higher temperature range on the formation of nanocomposites. Also, a remarkable improvement in storage modulus was observed for the EP/DOPO-QN (1.5%P)/NC sample containing 2.0% NC in dynamic mechanical analysis (DMA).
通过9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)与8-羟基喹啉(QN)的反应,合成了一种含P/N的阻燃剂DOPO-QN。通过傅立叶变换红外光谱(FTIR)、核磁共振(NMR)(如1H、13C、31P NMR)和高分辨率质谱(HRMS)技术对其化学结构进行了表征。将合成的DOPO-QN作为添加剂型阻燃剂,与粘土纳米单体1.34TCN(NC)在双酚A/4,4-二氨基二苯砜二缩水甘油醚(DGEBA/DDS)中结合,合成环氧热固性树脂。通过UL-94、极限氧指数(LOI)和锥形量热计测试,研究了合成的环氧热固性树脂的阻燃性能。EP/DOP-QN(1.5%P)/NC样品通过了UL-94测试,V-0评级和LOI值为26.5%。在锥形量热计测试中观察到峰值释放热量、一氧化碳和二氧化碳排放量减少。环氧热固性树脂的热重分析(TGA)表明,在更高的温度范围内,纳米复合材料的热稳定性增加。此外,在动态力学分析(DMA)中,对于含有2.0%NC的EP/DOPO-QN(1.5%P)/NC样品,观察到储能模量的显著提高。
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引用次数: 2
A review of polymers, fibre additives and fibre treatment techniques used in rotational moulding processing 聚合物、纤维添加剂和纤维处理技术在旋转模塑加工中的应用综述
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-04-01 DOI: 10.1177/09540083221130420
P. Khanna, P. Ramkumar, Nikita Gupta
The current study reviews the viability of various fibre-polymer composites and treatment techniques along with the intricacy involved in improving the rotational moulding process. It is a method used in the manufacturing of hollow plastic items free from stress. As the rotational moulding process has gained prominence in a variety of crucial applications in recent years, a detailed analysis of this technique is important. For this reason, an exhaustive review of various fibres and polymers used in rotational moulding along with different pre-treatment techniques for improving the processability has been carried out and categorised into three sections. The first section deals with the type of polymers which are used for the process along with their nature and suitability for rotational moulding. The second section deals with the study of different fibres that have been blended with the polymers. The last section of the review discusses the different fibre treatment techniques which can be used to improve polymer-fibre compatibility. From a wide range of polymers used, it has been observed that the ease of processability of linear low-density polyethylene makes it the most suitable grade for rotational moulding. It can also be noticed that artificial fibres provide good mechanical properties compared to natural fibres but being eco-friendly and having low cost, natural fibres are more vital in the application. It is evident from the review that fibre pre-treatment enhances the polymer-fibre compatibility which improves the mechanical properties of the rotationally moulded products. Further, it can be concluded from the literature review that an adequate variety of polymer and fibre along with fibre treatment techniques can make an important contribution to the rotational moulding process.
目前的研究综述了各种纤维-聚合物复合材料的可行性和处理技术,以及改进旋转成型工艺的复杂性。这是一种用于制造无应力中空塑料制品的方法。近年来,随着旋转成型工艺在各种关键应用中的突出地位,对该技术的详细分析非常重要。因此,我们对用于旋转成型的各种纤维和聚合物以及用于提高可加工性的不同预处理技术进行了详尽的综述,并将其分为三部分。第一节介绍了用于该工艺的聚合物类型,以及它们的性质和旋转成型的适用性。第二部分介绍了与聚合物共混的不同纤维的研究。综述的最后一节讨论了可用于改善聚合物纤维相容性的不同纤维处理技术。从广泛使用的聚合物中,已经观察到线性低密度聚乙烯的易加工性使其成为最适合旋转成型的等级。还可以注意到,与天然纤维相比,人造纤维提供了良好的机械性能,但由于环保和成本低,天然纤维在应用中更为重要。从综述中可以明显看出,纤维预处理增强了聚合物纤维的相容性,从而提高了旋转成型产品的机械性能。此外,从文献综述中可以得出结论,适当种类的聚合物和纤维以及纤维处理技术可以对旋转成型过程做出重要贡献。
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引用次数: 0
Phthalonitrile resin reinforced silane surface modified boron carbide: Efficient neutrons screening and exceptional thermal properties 邻苯二腈树脂增强硅烷表面改性碳化硼:有效的中子屏蔽和特殊的热性能
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-27 DOI: 10.1177/09540083231166849
S. Abdous, M. Derradji, Oussama Mehelli, Karim Khiari, Mohamed Elamine Kadi, Abdelmalek Habes, Noureddine Ramdani, Abdeljalil Zegaoui, Wen-ben Liu
The design of lightweight neutron shields has been restricted for quite some time to the use of epoxy thermosets as the main building blocks. Meanwhile, the recent developments in the field of polymers suggest otherwise. Indeed, the phthalonitrile (PN) resins have taken the lead over traditional thermosets in many demanding applications. Therefore, in a vision to introduce newer matrices with better performances and to further expand the applications of the PN resins into the nuclear field, the neutron shielding efficiency along with the thermal resistance performances of the neat PN polymer and its subsequent silane surface-modified B4C-reinforced composites were investigated. The neutron shielding measurements were performed using an optimized experimental setup at the NUR research reactor in Algiers. The neat PN polymer displayed better thermal neutron screening performances than the epoxy and benzoxazine, with a macroscopic cross-section (Σ) of a 1.936 cm−1, equivalent to a mean free path (λ) of 0.358 cm. The effect of the particle amount was also studied to maximize the shielding ability of the developed materials. For instance, the PN composite containing 20 wt. % of B4C displayed an outstanding screening ratio of about 99.8% for a sample thickness of 13 mm. Finally, the remarkable findings were put into context by providing multifaceted comparisons with the available shielding materials.
一段时间以来,轻质中子屏蔽的设计一直局限于使用环氧热固性树脂作为主要构件。与此同时,聚合物领域的最新发展表明情况并非如此。事实上,邻苯二甲腈(PN)树脂在许多要求苛刻的应用中已经领先于传统热固性树脂。因此,为了引入性能更好的新型基体,并进一步扩大PN树脂在核领域的应用,研究了纯PN聚合物及其随后的硅烷表面改性B4C增强复合材料的中子屏蔽效率和热阻性能。中子屏蔽测量是在阿尔及尔的NUR研究反应堆使用优化的实验装置进行的。纯PN聚合物表现出比环氧树脂和苯并恶嗪更好的热中子屏蔽性能,宏观截面(∑)为1.936 cm−1,相当于0.358 cm的平均自由程(λ)。还研究了颗粒量的影响,以最大限度地提高所开发材料的屏蔽能力。例如,对于13mm的样品厚度,含有20wt.%B4C的PN复合材料显示出约99.8%的出色筛选率。最后,通过与现有屏蔽材料进行多方面的比较,将这些显著的发现付诸实践。
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引用次数: 1
Phthalide cardo chain extended imine skeletal linked maleimido end capped nanotitania reinforced novel polybenzoxazine (nTiO2/PBZ) hybrid nanocomposites 邻苯二甲酸链延伸亚胺骨架连接马来胺端盖纳米二氧化钛增强新型聚苯并恶嗪(nTiO2/PBZ)杂化纳米复合材料
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-14 DOI: 10.1177/09540083231162516
V. Arivalagan, M. Meera, Devaraj Stephen, M. Soundarrajan, . SGGunasekaran
A new class of nanotitania reinforced polybenzoxazine (nTiO2/PBZ) hybrid nanocomposites was synthesized using newly designed phthalide cardo chain extended imine skeletal linked maleimido end capped polybenzoxazine (PHM-PBZ) and nTiO2 through in-situ sol-gel method. The formation of hybrid nanocomposites was confirmed by NMR and FT-IR spectra. The structurally stable nTiO2 present in the nTiO2/PBZ hybrids accounted their exceptional thermal stability and good char yield. The restricted motion of flexible polymeric chain resulted from the inclusion of nTiO2 in the PBZ system increased the glass transition temperature (T g ) to a higher percentage than that of neat PBZ system. With the successive enhancement in the incorporation of nTiO2, the synthesized nanocomposites exhibited better thermal stability, higher flame retardancy and lesser water absorption behaviour than the of neat PBZ. The sequential increments in the loading level of nTiO2 onto the PBZ matrices caused the lower value of dielectric constant than that of neat PBZ. The homogeneity and successful dispersion of the nTiO2 fillers in the PBZ matrix were ascertained from the strong fluorescent emissions observed in the wavelength range of 300–550 nm through optical studies. Scanning electron microscope and transmission electron microscopic micrographs evidenced the successful incorporation of nTiO2 as can be seen from the different morphology at the nanoscale level in the PBZ matrix. This kind of structurally designed nTiO2/PBZ nanocomposites may find multifaceted applications in the form of adhesives, encapsulants, matrices and sealants and in the fields of automobile and microelectronics applications for better performance and longevity.
以新设计的邻苯二甲酸酯-卡多链亚胺骨架连接马来酰亚胺端基封端的聚苯并恶嗪(PHM-PBZ)和纳米二氧化钛为原料,采用原位溶胶-凝胶法合成了一类新型纳米二氧化钛增强聚苯并恶津(nTiO2/PBZ)杂化纳米复合材料。通过NMR和FT-IR光谱证实了杂化纳米复合材料的形成。存在于nTiO2/PBZ杂化物中的结构稳定的nTiO2解释了它们优异的热稳定性和良好的焦炭产率。由于在PBZ体系中包含nTiO2,柔性聚合物链的受限运动使玻璃化转变温度(Tg)比纯PBZ体系提高了更高的百分比。随着nTiO2掺入量的不断增加,合成的纳米复合材料表现出比纯PBZ更好的热稳定性、更高的阻燃性和更小的吸水性。nTiO2在PBZ基质上的负载水平的顺序增加导致介电常数的值低于纯PBZ的介电常数。通过光学研究,从300–550 nm波长范围内观察到的强荧光发射中确定了nTiO2填料在PBZ基体中的均匀性和成功分散性。扫描电子显微镜和透射电子显微镜显微照片证明了nTiO2的成功掺入,这可以从PBZ基质中纳米级的不同形态中看出。这种结构设计的nTiO2/PBZ纳米复合材料可以以粘合剂、密封剂、基质和密封剂的形式在汽车和微电子应用领域找到多方面的应用,以获得更好的性能和寿命。
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引用次数: 0
Preparation and electrochemical properties of thieno-[3,4-b] pyrazine conjugated polymer composite supercapacitor carbon powder electrode materials for Li-organic battery 噻吩并[3,4-b]吡嗪共轭聚合物复合超级电容器碳粉电极材料的制备及电化学性能
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-14 DOI: 10.1177/09540083231163582
Xin Yue, Jinsheng Zhao
In this work, two D-A monomers 2,3-di(5-methylfuran-2-yl)-5,7-di(thiophene-2-yl) thiopheno[3,4-b] pyrazine (MFTTP) and 2,3-di(5-methylfuran-2-yl)-5,7-di(4-methoxythiophen-2-yl) thiopheno [3,4-b] pyrazine (MFMOTTP) were first obtained by Stille Coupling reaction, and then the corresponding composites were obtained by in-situ oxidative polymerization method with supercapacitor carbon. The surface morphology, chemical structure, and the element valence states of two materials were characterized by scanning electron microscopy, infrared and XPS, respectively. The specific surface areas of PMFTTP@SC and PMFMOTTP@SC are measured as 756.5 and 954.9 m2/g, respectively. The CV curves were used to determine the initial oxidative and initial reduction potentials, both polymers have a narrow band gap with Eg values below 1.5 eV, electron clouds in the HOMO and LUMO orbits of the polymer are mainly distributed on the aromatic rings of the polymer backbone. Polymer composite materials were used as the anode materials and the lithium sheets were used as counter electrode, and then lithium ion batteries are assembled. The first discharge specific capacities of PMFTTP@SC and PMFMOTTP@SC are 741.9 and 951.3 mAh/g at a current density of 100 mA/g, and as the electrodes are activated in the subsequent cycles, their coulomb efficiencies can reach more than 92% from the third cycle. In contrast, PMFMOTTP with methoxy-thiophene as the donor unit has higher conductivity and lower corresponding impedance due to its stronger electron donating ability and abundant pore structure, which is also more conducive to the lithiation/delithiation redox process.
本工作首先通过Stille偶联反应获得了两种D-A单体2,3-二(5-甲基呋喃-2-基)-5,7-二(噻吩-2-基)噻吩并[3,4-b]吡嗪(MFTTP)和2,3-双(5-甲基糠醛-2-基)-5,7-二(4-甲氧基噻吩-2-基]噻吩并[3,4-b]吡嗪(MFMOTTP),然后用超级电容器碳原位氧化聚合法获得了相应的复合材料。分别用扫描电子显微镜、红外光谱和XPS对两种材料的表面形貌、化学结构和元素价态进行了表征。的比表面积PMFTTP@SC和PMFMOTTP@SC测量值分别为756.5和954.9m2/g。CV曲线用于确定初始氧化电位和初始还原电位,两种聚合物都具有窄带隙,Eg值低于1.5eV,聚合物的HOMO和LUMO轨道中的电子云主要分布在聚合物骨架的芳香环上。将聚合物复合材料用作阳极材料,将锂片用作对电极,然后组装锂离子电池。第一次放电比容量PMFTTP@SC和PMFMOTTP@SC在100mA/g的电流密度下分别为741.9和951.3mAh/g,并且随着电极在随后的循环中被激活,它们的库仑效率从第三次循环起可以达到92%以上。相反,以甲氧基噻吩为给体单元的PMFMOTTP由于其更强的给电子能力和丰富的孔结构,具有更高的电导率和更低的相应阻抗,这也更有利于锂化/脱锂氧化还原过程。
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引用次数: 0
Binary Resin-Curing Agent Systems for Fabricating Epoxy and Graphene Oxide-loaded Epoxy Films 制备环氧和氧化石墨烯负载环氧薄膜的二元树脂-固化剂体系
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-10 DOI: 10.1177/09540083231162513
Aziz Ahmadi-khaneghah, Sara Khosravi-ardakani, Abolfazl Jahani, Hossein Behniafar
In this research, diglycidyl ethers of bisphenol-A (BADGE) and polyethylene glycol (PEGDGE) were binarily cured with a mixture of diamine curing agents including isophorone diamine and polyethylene glycol diamine (PEGDA) in the absence/presence of aminated graphene oxide nanoplatelets (AGNPs, 0.5 wt.%). Four molar ratios of diglycidyl ethers and curing agents were used stoichiometrically in isothermal curing systems. The films prepared from the epoxy networks were entirely strong and pliable. All epoxy thermosets were evaluated using field emission-scanning electron microscopy (FE-SEM), Fourier transform infrared (FT-IR) spectroscopy, X-ray diffraction (XRD), and diffuse reflectance-ultraviolet/visible spectroscopy (DR-UV/vis). The absorption coefficients of the epoxy and AGNPs-loaded epoxy materials decreased with increasing the molar ratio of PEGDGE resin and polyethylene glycol diamine curing agent. According to dynamic mechanical analysis no phase heterogeneity occurred in the structure of the prepared thermostats. When the thermoset materials were loaded by AGNPs filler, the peaks associated with alpha relaxations shifted to higher temperatures. Moreover, thermogravimetric analysis demonstrated that the thermal stability of the prepared epoxy thermosets slightly increased after the addition of the nanoplatelets. In addition, the thermal resistance of the prepared thermosets decreased to some extent by increasing the participation rate of monomers containing polyoxyethylene. Graphical Abstract
在本研究中,在不存在/存在胺化氧化石墨烯纳米片(AGNPs,0.5wt.%)的情况下,用包括异佛尔酮二胺和聚乙二醇二胺(PEGDA)的二胺固化剂的混合物对双酚A(BADGE)和聚乙二醇(PEGDGE)的二缩水甘油醚进行二元固化系统。由环氧网络制备的薄膜是完全坚固和柔韧的。使用场发射扫描电子显微镜(FE-SEM)、傅立叶变换红外(FT-IR)光谱、X射线衍射(XRD)和漫反射紫外/可见光谱(DR-UV/vis)对所有环氧热固性材料进行评估。环氧树脂和AGNPs负载的环氧材料的吸收系数随着PEGDGE树脂和聚乙二醇二胺固化剂的摩尔比的增加而降低。根据动态力学分析,制备的恒温器的结构中没有出现相不均匀性。当热固性材料由AGNPs填料负载时,与α弛豫相关的峰转移到更高的温度。此外,热重分析表明,添加纳米片后,制备的环氧热固性树脂的热稳定性略有提高。此外,通过提高含聚氧乙烯单体的参与率,制备的热固性树脂的热阻在一定程度上降低。图形摘要
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引用次数: 0
Carboxyl-functionalized nanocellulose/sulfonated poly(aryl ether ether ketone ketone) composites for proton exchange membrane by electrospinning 静电纺丝法制备羧基官能化纳米纤维素/磺化聚芳醚酮质子交换膜复合材料
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-06 DOI: 10.1177/09540083231162515
Xiaohui Guo, Xue Yang, Wanli Liu, Shuai Zheng, Yuanrui Wang, Wei Hu, Baijun Liu
A novel nanocomposite proton-exchange membrane (PEM) was obtained by combined electrospinning and solution casting of a composite solution of sulfophenylated poly(ether ether ketone ketone) (SP-PEEKK) and maleic anhydride modified nanocellulose (MN). SP-PEEKK was prepared by polymerization between phenyl hydroquinone and 1,4-bis(4-fluorobenzoyl)benzene followed by post-sulfonation. Nanocellulose (NCC) was prepared by the acid treatment of MCC with sulfuric acid, and MN with carboxyl group was obtained by modifying NCC with maleic anhydride. PEMs with 2% MN (MN2) showed a water uptake of 28% at 100°C, which was higher than that of MN0 (with 0% MN content). MN2 possessed a high tensile strength of 48.7 MPa, Young’s modulus of 1.3 GPa, and elongation at break of 34%, which was 54%, 21%, and 16% higher than those of MN0, respectively. Thus, the ordered distributed of MN was illustrated to be the effective reinforcing material for SP-PEEKK membranes because of the strong interface between the hydroxyl group of rigid MN and the sulfonic acid group of SP-PEEKK. MN2 also had a substantially higher proton conductivity of 0.09 S cm−1 at 90°C than MN0 (0.037 S cm−1). Therefore, combined electrospinning and solution casting was found to be a promising choice to improve the proton conductivity of nanocomposite PEMs, as promoted by the three-dimensional hydrogen bond-proton-transport network formed by the well-oriented MN in SPEEKK produced by the electrospinning.
将磺基苯基化聚醚醚酮(SP-PEEKK)和马来酸酐改性纳米纤维素(MN)的复合溶液通过静电纺丝和溶液浇铸相结合,制备了一种新型纳米复合质子交换膜(PEM)。SP-PEEKK是由苯基对苯二酚和1,4-双(4-氟苯甲酰基)苯聚合,然后进行后磺化制备的。用硫酸对MCC进行酸处理制备了纳米纤维素(NCC),并用马来酸酐对其进行改性,得到了具有羧基的MN。含2%MN的PEMs(MN2)在100°C下的吸水率为28%,高于MN0(含0%MN)。MN2具有48.7MPa的高拉伸强度、1.3GPa的杨氏模量和34%的断裂伸长率,分别比MN0高54%、21%和16%。因此,由于刚性MN的羟基和SP-PEEKK的磺酸基之间的强界面,MN的有序分布被证明是SP-PEEKK的膜的有效增强材料。在90°C下,MN2的质子传导率也显著高于MN0(0.037 S cm−1),为0.09 S cm−。因此,电纺丝和溶液浇铸相结合是提高纳米复合PEM质子导电性的一种很有前途的选择,这得益于电纺丝产生的SPEEKK中取向良好的MN形成的三维氢键质子传输网络。
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引用次数: 0
Structural transformation and performance analysis of PPS-based bag filters in coal-fired power plants 燃煤电厂pps袋式除尘器结构改造及性能分析
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-05 DOI: 10.1177/09540083231162511
Weilong Cai, Wei Wang, Z. Zheng, Jingyun Zhang, Hong Cao, Jianying Huang, Bing Zhang, Y. Lai
Owing to the complicated environments, the service life of bag-filter or electrostatic-bag composite precipitators with polyphenylene sulfide (PPS) is greatly deviated from the ideal time. In this paper, the structural transformation of PPS-based bag filter materials collected from the coal-fired power plants with different loading units were investigated systematically. As the SO2 content increases, the surface evolution of PPS fibers from smoothness to crack occurs. An opposite trend is observed for melting point and cross breaking strength. The major reason for the failure of PPS-based bag filters is that working temperature (T) often passes through acid dew gas point (Ta), and the SO3 would be produced during the condensing of H2SO4 when T is lower than Ta. The SO3 with strong oxidation would attack the weak C-S bonds of PPS, resulting in the oxidation or even sulfonation of PPS-based bag filters. This work discloses the actual structural evolution of PPS and some corresponding rules under the complicated corrosive gases with high temperatures, which provides a guidance for prolonging the service life of PPS-based bag filters during the usage of coal-fired power plants.
由于环境复杂,聚苯硫醚(PPS)布袋除尘器或静电布袋复合除尘器的使用寿命与理想使用寿命相差很大。本文系统地研究了燃煤电厂不同装载机组收集的pps基袋式滤料的结构变化。随着SO2含量的增加,PPS纤维表面由光滑向裂纹演化。熔点和交叉断裂强度则呈现相反的趋势。pps布袋除尘器失效的主要原因是工作温度T经常经过酸露气点Ta,当T低于Ta时,H2SO4冷凝时会产生SO3。具有强氧化作用的SO3会攻击PPS的弱C-S键,导致PPS基袋式过滤器被氧化甚至磺化。本工作揭示了高温复杂腐蚀气体作用下PPS的实际结构演变及相应规律,为燃煤电厂使用过程中延长PPS布袋除尘器的使用寿命提供了指导。
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引用次数: 1
Soluble imide oligomers containing benzoxazole structures 含苯并恶唑结构的可溶性亚胺低聚物
IF 2.1 4区 化学 Q2 Materials Science Pub Date : 2023-03-04 DOI: 10.1177/09540083231161413
Yujing Xiang, Xiangsheng Meng, Xianwei Wang, Xianming Li, Aimin Chen
A series of soluble thermosetting polyimide resins containing benzoxazole structure were synthesized by two-step polymerization using 4-phenylethynylphthalic anhydride (4-PEPA) as the end-capping reagent, 2-(4-aminophenyl)-5-aminobenzoxazole (BOA) and 3,4′-diaminodiphenyl ether (3,4′-ODA) as the aromatic diamines, and 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA) as the aromatic dianhydride. The imide oligomers were characterized by employing Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), solubility tests and rheological measurements. Thermosetting polyimides derived from the imide oligomers were then produced via a thermal cross-linking reaction of the phenylethynyl group. The thermal and mechanical properties of the thermosets were studied using thermogravimetric analysis (TGA), dynamic mechanical thermal analysis (DMA), and mechanical property measurements. The effects of chemical architectures and molecular weights of the imide oligomers on processability, thermostability and mechanical properties were systematically investigated. The results showed that all the copolymerized imide oligomers possessed good solubility in organic and low melt viscosity, and the corresponding thermosets exhibited high glass transition temperature (up to 401°C) and 5% weight-loss temperature (up to 533°C) in an air atmosphere while excellent mechanical properties (flexural strength up to 217 MPa and elongation at break up to 11.2%). With the increase of the concentration of the benzoxazole group, the imide oligomers of PI-X-2 (-O-, -BO-, -B-) exhibited less solubility and higher minimum melt viscosity but improved glass transition temperature after curing and mechanical properties of their thermosets.
以4-苯基乙炔基邻苯二甲酸酐(4-PEPA)为封端剂,2-(4-氨基苯基)-5-氨基苯并恶唑(BOA)和3,4′-二氨基二苯醚(3,4′-ODA)为芳香族二胺,4,4′-(六氟异亚丙基)二苯甲酸酐(6FDA)作为芳香族二酐。采用傅立叶变换红外光谱(FTIR)、差示扫描量热法(DSC)、溶解度测试和流变学测量对酰亚胺低聚物进行了表征。然后通过苯乙炔基的热交联反应制备衍生自酰亚胺低聚物的热固性聚酰亚胺。使用热重分析(TGA)、动态机械热分析(DMA)和机械性能测量对热固性材料的热性能和机械性能进行了研究。系统地研究了酰亚胺低聚物的化学结构和分子量对其加工性能、热稳定性和力学性能的影响。结果表明,所有共聚酰亚胺低聚物均具有良好的有机溶解性和较低的熔体粘度,相应的热固性树脂在空气气氛中表现出高的玻璃化转变温度(高达401°C)和5%的失重温度(高至533°C),同时具有优异的机械性能(弯曲强度高达217MPa,断裂伸长率高达11.2%),PI-X-2(-O-,-BO-,-B-)的酰亚胺低聚物表现出较小的溶解度和较高的最小熔体粘度,但在固化后改善了玻璃化转变温度和它们的热固性材料的机械性能。
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引用次数: 0
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High Performance Polymers
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