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Volume 6: 25th Design for Manufacturing and the Life Cycle Conference (DFMLC)最新文献

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Design for Flexibility: A Graph Coloring Technique to Study Design Changes in the Tethered Economy World 灵活设计:一种研究束缚经济世界中设计变化的图形着色技术
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22559
Spenser Estrada, Emilyn Green, S. Jahanbekam, S. Behdad
Digitization, connected networks, embedded software, and smart devices have resulted in a major paradigm shift in business models. Transformative service-based business models are dominating the market, where advancement in technology has paved the way for offering not only a set of new services but also altering product functionalities and services over time. This paradigm shift calls for new design approaches. Designers should be able to design flexible products and services that can adapt to a wide range of consumer needs over time. To address the need for designing for flexibility, the objective of this study is to develop a graph coloring technique that can model changes in the functional requirements of a product and determine the minimum number of physical parts needed to meet future functionalities. This technique relies on vertex labeling by the designer and the construction of a core graph combining key elements of all desired iterations, which is then colored by label. One numerical example and one real-world example are provided to show the application of the proposed model.
数字化、互联网络、嵌入式软件和智能设备导致了商业模式的重大范式转变。基于变革性服务的商业模式正在主导市场,技术的进步不仅为提供一系列新服务铺平了道路,而且还随着时间的推移改变了产品的功能和服务。这种范式转变需要新的设计方法。随着时间的推移,设计师应该能够设计灵活的产品和服务,以适应广泛的消费者需求。为了解决灵活性设计的需要,本研究的目的是开发一种图形着色技术,该技术可以模拟产品功能需求的变化,并确定满足未来功能所需的最小物理部件数量。该技术依赖于设计人员对顶点进行标记,并构建一个结合所有期望迭代的关键元素的核心图,然后通过标签对其进行着色。给出了一个数值算例和一个实际算例来说明该模型的应用。
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引用次数: 0
Temperature Control to Increase Inter-Layer Bonding Strength in Fused Deposition Modelling 温度控制提高层间结合强度在熔融沉积建模
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22342
Raoul Kumrai-Woodruff, Qing Wang
Fused Deposition Modelling (FDM) provides opportunities for new development in numerous areas. Z-directional anisotropic strength caused by weak inter-layer bonding has been recognized as the reason for limited industry adoption of FDM. This paper aims to investigate increasing the Z-directional strength of Acrylonitrile Butadiene Styrene (ABS) using a temperature controlled print environment. The ambient temperature during printing was increased to reduce heat transfer from the print, thereby encouraging more polymer chain inter-diffusion between layers. Dogbone specimens were printed at ambient print temperatures between 24.8°C and 71.2°C and tensile tests were performed. A thermal camera was used to identify heat loss in the FDM process. Ultimate tensile strength was found to increase by a maximum of 104% compared to open enclosure printing. A stylus profiler and scanning electron microscopy were used to compare the quality of the inter-layer bonds, suggesting that additional polymer inter-diffusion occurred at hotter ambient temperatures. A weak positive relationship was found between ambient air temperature and inter-layer part strength. Further experimentation could provide scope to determine an ideal ambient print temperature that is likely to be dependent on print settings and the printer used.
熔融沉积建模(FDM)为许多领域的新发展提供了机会。层间键合弱导致的z向各向异性强度被认为是FDM工业应用有限的原因。本文旨在研究使用温度控制打印环境来提高丙烯腈-丁二烯-苯乙烯(ABS)的z向强度。在打印过程中,提高环境温度以减少从打印中传递的热量,从而促进更多的聚合物链在层之间的相互扩散。在24.8°C到71.2°C的环境打印温度下打印狗骨样品,并进行拉伸测试。热像仪用于识别FDM过程中的热损失。与开壳印刷相比,极限拉伸强度增加了104%。用手写笔谱仪和扫描电子显微镜比较了层间键的质量,表明在较高的环境温度下发生了额外的聚合物间扩散。环境温度与层间部件强度呈弱正相关。进一步的实验可以为确定理想的环境打印温度提供范围,该温度可能取决于打印设置和所使用的打印机。
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引用次数: 2
A Literature Review of Design Decision Making in Disruptive Technological Innovations of New Products 新产品颠覆性技术创新中的设计决策研究综述
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22093
M. Nikolaev, C. Fortin
This paper reviews the information available on specifics of the design decision-making process for the case of disruptive technological innovations associated with new products and systems. It defines the term “disruptive technological innovation,” provides with the explanation of decision-making methodology peculiarities for this type of innovation, and describes currently existing techniques and tools to support design decision making in case of disruptive technological innovations. The current paper relates to decision making in systems engineering and design, and therefore deals with the design decision making. The terms “disruptive technologies” and “disruptive innovations” appeared at the end of the 1990s. Researchers frequently mention disruptive innovations and technologies in the description of technical products for different industries: aircraft, automotive, food, petroleum, etc. A disruptive technological innovation is defined as a combination of disruptive technology and disruptive innovation. A new product can be relatively a simple device like an unmanned aerial vehicle and a smartphone, or a complex system like a modern aerospace vehicle or a space information network. Being an innovative developed product, it possesses peculiarities influencing the product development phase of the product lifecycle design decision-making process and accompanying supporting techniques and tools. This review investigates the specifics of design decision making of disruptive technologically innovative products that influence different stages of the product development phase in their product lifecycles. The paper combines aspects of systems engineering with innovation theory, key elements of the design of complex systems, and highlights the product development phase of the product lifecycle design decision-making process.
本文回顾了与新产品和新系统相关的破坏性技术创新案例中设计决策过程的具体信息。它定义了术语“颠覆性技术创新”,提供了对这类创新的决策方法特点的解释,并描述了在颠覆性技术创新的情况下支持设计决策的现有技术和工具。本论文涉及系统工程与设计中的决策,因此涉及设计决策。“颠覆性技术”和“颠覆性创新”这两个术语出现在上世纪90年代末。研究人员在描述不同行业的技术产品时经常提到颠覆性创新和技术:飞机、汽车、食品、石油等。颠覆性技术创新被定义为颠覆性技术与颠覆性创新的结合。新产品可以是相对简单的设备,如无人机和智能手机,也可以是复杂的系统,如现代航空航天飞行器或空间信息网络。作为一种创新开发的产品,它具有影响产品生命周期设计决策过程的产品开发阶段及其配套技术和工具的特殊性。本文研究了颠覆性技术创新产品的设计决策对其产品生命周期中产品开发阶段不同阶段的影响。本文将系统工程的各个方面与创新理论、复杂系统设计的关键要素相结合,重点介绍了产品生命周期设计决策过程中的产品开发阶段。
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引用次数: 0
Switching From Petroleum- to Bio-Based Plastics: Visualization Tools to Screen Sustainable Material Alternatives During the Design Process 从石油基塑料到生物基塑料的转换:在设计过程中筛选可持续材料替代品的可视化工具
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22429
Michael Saidani, Erik Pan, Harrison M. Kim
The recent development in technology has made bio-based plastics an increasingly attractive alternative to petroleum-based plastics to tackle plastic pollution. However, currently, bio-based plastics have not been widely adopted in the design and manufacturing of new products. To advocate the use of bio-based plastics, this paper proposes two visualization-based tools to educate designers and engineers about the availabilities and the properties of different bio-based plastics. After analyzing the literature on visual tools for sustainable design and material selection, two new prototype tools for screening bio-plastic alternatives are designed with the advice and support of the engineers of a major U.S. manufacturer of agricultural equipment. Surveys and focus groups with the manufacturer’s engineers are conducted to improve the tools, and a first case study is completed to examine their usefulness.
近年来技术的发展使得生物基塑料越来越成为石油基塑料的替代品,以解决塑料污染问题。然而,目前生物基塑料在新产品的设计和制造中还没有得到广泛的应用。为了提倡使用生物基塑料,本文提出了两个基于可视化的工具来教育设计师和工程师关于不同生物基塑料的可用性和性能。在分析了可持续设计和材料选择的可视化工具的文献之后,在美国一家主要农业设备制造商的工程师的建议和支持下,设计了两种筛选生物塑料替代品的新原型工具。与制造商的工程师一起进行调查和焦点小组,以改进工具,并完成第一个案例研究,以检查它们的实用性。
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引用次数: 2
Injury Prevention by Design: Measuring Greenhouse Worker Social Sustainability for Redesigned Equipment 通过设计预防伤害:测量温室工人对重新设计设备的社会可持续性
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22059
Andrew Klesmith, Abigail R. Clarke-Sather, K. Schofield
The greenhouse industry is a multibillion-dollar sector of U.S. agricultural production. Greenhouse workers often experience hazardous working conditions placing them at risk for injury. These injuries include but are not limited to mechanized operations causing machine and tool related injuries, on-site shipping and loading practices placing excessive strain on a worker’s body, working from height leading to slips and falls, and a strenuous indoor working environment exceeding workers’ physical capabilities. This project focused on identifying greenhouse worker injury trends using workers’ compensation data from the Midwest region and observing and interviewing workers at one specific greenhouse company host site. Physical exertion, lifting and handling, and falls were all high value workers’ compensation problems for Midwestern regional greenhouses. A new piece of equipment and process was designed to prevent worker injury identified within the host site. The baseline risk from the original equipment was compared to the new equipment using a newly proposed indicator of social sustainability based on a validated safety professional tool, the risk assessment matrix (RAM), was utilized. The RAM found a reduction in risk between the original and new equipment. The new equipment design and process exhibited improvement in six out of the eleven hazards identified in the RAM. These improvements addressed lifting and handling concerns. Combining workers’ compensation data analysis, on-site observation, and worker interviews together was an effective method to rapidly deploy and design safer and thus more socially sustainable equipment for greenhouse workers.
温室产业是美国农业生产中价值数十亿美元的部门。温室工人经常经历危险的工作条件,使他们有受伤的危险。这些伤害包括但不限于机械化操作造成的机器和工具相关伤害,现场运输和装载操作对工人身体造成过度压力,从高处工作导致滑倒和摔倒,以及超出工人身体能力的艰苦室内工作环境。本项目侧重于利用中西部地区的工人赔偿数据来确定温室工人受伤趋势,并在一个特定的温室公司所在地观察和采访工人。体力消耗、搬运和摔倒都是中西部地区温室工人的高价值赔偿问题。设计了一种新的设备和工艺,以防止在主现场发现的工人受伤。使用基于经过验证的安全专业工具风险评估矩阵(RAM)的新提出的社会可持续性指标,将原始设备的基线风险与新设备进行比较。RAM发现原始设备和新设备之间的风险降低了。新设备的设计和工艺在RAM中确定的11个危害中有6个得到了改善。这些改进解决了提升和处理问题。将工人薪酬数据分析、现场观察和工人访谈相结合,是快速部署和设计更安全、更具社会可持续性的温室工人设备的有效方法。
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引用次数: 0
Basic Performance of Natural Fiber Bevel Gears Made From Only Bamboo Fibers Extracted With a Machining Center 加工中心提取竹纤维制备天然纤维锥齿轮的基本性能
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22236
T. Kawabata, T. Hirogaki, E. Aoyama, Masao Nakagawa, H. Nobe
Metal gears can transmit large torque. The disadvantages associated with metal gears are the noise produced and necessity of lubricants. Plastic gears are advantageous because they are lightweight and can be used without lubricants. However, plastic gears have relatively low strengths and damaging environmental effects. We propose the development of a new type of gear that overcomes the disadvantages associated with metal and plastic gears whilst maintaining their advantages. To address environmental issues within manufacturing, it is particularly important to utilize sustainable and reproducible natural materials. Therefore, we devised a method for extracting high-quality and high-precision bamboo fibers using a machining center. Bamboo bevel gears, which are complex-shaped mechanical elements, were manufactured using the hot-pressing method. This paper outlines the performance and characteristics of the molded bamboo bevel gears. We investigated the degree of burning and strength of the bamboo fiber gears at various cutting and forming conditions. The results demonstrated that the degree of burning (black color) did not affect the gear strength, and the gear strength was at a maximum when the fiber length was 50% of the module size.
金属齿轮可以传递大扭矩。与金属齿轮相关的缺点是产生的噪音和润滑剂的必要性。塑料齿轮是有利的,因为它们很轻,可以不使用润滑剂。然而,塑料齿轮具有相对较低的强度和破坏性的环境影响。我们建议开发一种新型齿轮,克服与金属和塑料齿轮相关的缺点,同时保持其优势。为了解决制造业中的环境问题,利用可持续和可再生的天然材料尤为重要。因此,我们设计了一种利用加工中心提取高质量、高精度竹纤维的方法。竹制锥齿轮是一种形状复杂的机械部件,采用热压成形的方法进行了加工。本文概述了竹材模压伞齿轮的性能和特点。研究了竹纤维齿轮在不同切削和成型条件下的燃烧程度和强度。结果表明:烧成程度(黑色)对齿轮强度没有影响,当纤维长度为模组尺寸的50%时,齿轮强度达到最大值。
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引用次数: 0
Investigating Cyber-Physical Threats of Numerically Controlled Manufacturing Processes 调查数控制造过程的网络物理威胁
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22324
Joseph R. Piacenza, K. Faller, B. Regez, Luisfernando Gomez
Motivated by cyber-physical vulnerabilities in precision manufacturing processes, there is a need to externally examine the operational performance of Computer Numerically Controlled (CNC) manufacturing systems. The overarching objective of this work is to design and fabricate a proof-of-concept CNC machine evaluation device, ultimately re-configurable to the mill and lathe machine classes. This device will assist in identifying potential cyber-physical security threats in manufacturing systems by identifying perturbations, outside the expected variations of machining processes, and comparing the desired command inputted into the numerical controller and the actual machine performance (e.g., tool displacement, frequency). In this directed research, a device design is presented based on specific performance requirements provided by the project sponsor. The first design iteration is tested on a Kuka KR 6 R700 series robotic arm, and machine movement comparisons are performed ex-situ using Keyence laser measurement sensors. Data acquisition is performed with a Raspberry Pi 4 microcomputer, controlled by custom, cross-platform Python code, and includes a touch screen human-computer interface. A device design adapted for a CNC mill is also presented, and the Haas TM-2 is used as a case study, which can be operated by technicians to check CNC machine accuracy, as needed, before a critical manufacturing process.
由于精密制造过程中的网络物理漏洞,需要从外部检查计算机数控(CNC)制造系统的运行性能。这项工作的总体目标是设计和制造一个概念验证的数控机床评估装置,最终可重新配置到铣床和车床机床类。该设备将通过识别加工过程预期变化之外的扰动,并将输入到数控系统的所需命令与实际机器性能(例如,刀具位移,频率)进行比较,帮助识别制造系统中潜在的网络物理安全威胁。在这项定向研究中,根据项目发起人提供的具体性能要求,提出了设备设计。第一次设计迭代在Kuka KR 6 R700系列机械臂上进行了测试,并使用Keyence激光测量传感器进行了机器运动对比。数据采集由Raspberry Pi 4微型计算机执行,由定制的跨平台Python代码控制,并包括触摸屏人机界面。还介绍了一种适用于数控铣床的设备设计,并以哈斯TM-2为例进行了研究,技术人员可以根据需要在关键制造过程之前检查数控机床的精度。
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引用次数: 0
A Decision-Making Approach for Procuring Custom-Made Machineries and Components 定制机械及零部件采购的决策方法
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22292
M. Mandolini, C. Favi, F. Campi, M. Germani
The paper wants to improve the procurement processes for custom-made machineries and components. Indeed, the current methods and software platforms adopted by industries for purchasing machineries do not consider value generated through the entire lifecycle. Furthermore, the purchasing process of custom-made components from external suppliers is often and still characterized by several negotiation activities. This paper wants to improve this context by proposing two approaches to fostering the procurement processes. The first objective is to define an approach for standardizing the method for configuring machineries to be supplied from suppliers and to establish an approach for estimating their costs. The most important benefits of such an approach consist of (i) machinery selection based on the Total Value of Ownership (TVO), and (ii) optimized suppliers’ selection by strengthening relationships between customers and suppliers. The second objective is to define a method and a software platform for managing the procurement phase of custom-made components. The most important benefits of this approach consist of (i) the standardization of procurement policies for custom and standard components, and (ii) the faster budgeting process. Future work consists of defining a reference model for gathering primary data required for TVO computation and defining standard agreements between suppliers and customers.
本文希望改进定制机械和部件的采购流程。事实上,目前工业采购机械所采用的方法和软件平台并没有考虑到整个生命周期产生的价值。此外,从外部供应商购买定制部件的过程经常而且仍然以若干谈判活动为特点。本文希望通过提出促进采购过程的两种方法来改善这种情况。第一个目标是确定一种方法,使从供应商处供应的机器的配置方法标准化,并建立一种估计其成本的方法。这种方法最重要的好处包括:(i)基于所有权总价值(TVO)的机械选择,以及(ii)通过加强客户和供应商之间的关系来优化供应商选择。第二个目标是定义一种方法和软件平台来管理定制组件的采购阶段。这种方法最重要的好处包括:(1)使定制和标准部件的采购政策标准化,以及(2)加快预算编制过程。未来的工作包括定义一个参考模型,用于收集TVO计算所需的原始数据,并定义供应商和客户之间的标准协议。
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引用次数: 0
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Volume 6: 25th Design for Manufacturing and the Life Cycle Conference (DFMLC)
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