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Volume 6: 25th Design for Manufacturing and the Life Cycle Conference (DFMLC)最新文献

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Additive Manufacturing Adaptiveness Analysis Using Fuzzy Bayesian Network 基于模糊贝叶斯网络的增材制造自适应分析
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22535
Liting Jing, Junfeng Ma
Additive manufacturing (AM) is a revolutionary manufacturing technology that can produce products in a layer by layer manner. Because of its significant merits in complex geometry and fast fabrication, AM has received worldwide attentions from both industries and academia. Although extensive studies have been conducted on the aspects of process design, prototyping, quality control and reliability, the study of adopting AM in the application is still not fully investigated, which motives this study. In order to close this gap, this study proposes a fuzzy Bayesian Network based approach to discover the applicability of AM. Twelve features of AM applicability obtained from existing literature have been considered in the analysis; fuzzy linguistic description was used to capture the users’ perception; fuzzy Bayesian Network based causation model was developed to study the AM’s adaptiveness. The jet engine blade case study was applied to demonstrate the applicability of the proposed approach. The results showed that fuzzy Bayesian Network based causation approach is able to provide the robust and reliable results of applicability analysis and could also be extended to other risk assessment related design decision making process.
增材制造(AM)是一种革命性的制造技术,可以逐层生产产品。由于其在复杂几何形状和快速制造方面的显著优点,增材制造受到了全世界工业界和学术界的关注。虽然在工艺设计、原型设计、质量控制和可靠性方面进行了广泛的研究,但在应用中采用增材制造的研究仍然没有得到充分的研究,这也是本研究的动机。为了缩小这一差距,本研究提出了一种基于模糊贝叶斯网络的方法来发现AM的适用性。在分析中考虑了现有文献中得出的调幅适用性的十二个特征;采用模糊语言描述捕捉用户感知;建立了基于模糊贝叶斯网络的因果关系模型,研究了AM的自适应性。以喷气发动机叶片为例,验证了该方法的适用性。结果表明,基于模糊贝叶斯网络的因果关系方法能够提供稳健可靠的适用性分析结果,并可推广到其他与风险评估相关的设计决策过程中。
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引用次数: 0
Design and Development of Hardware to Analyze and Categorize the Condition of Batteries With the Aim of Enabling Their Re-Use 设计和开发用于分析电池状况并对其进行分类的硬件,以实现电池的再利用
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22321
Andrew Wilson, Qing Wang
This paper covers the design and implementation of an accurate, yet flexible test system for Lithium-Ion batteries. The system makes use of linear charge and discharge circuitry to ensure a low noise control, and can support the simultaneous and independent testing of six cells. The system is controlled and data collected by specialist MatLab© software with a user-friendly GUI. Experimental data is processed within the same environment to obtain the desired information. The system makes use of Full Cycle Coulomb Counting and Pulsed DC Load Analysis to obtain estimates for the State of Health (SoH) and State of Charge (SoC) of various cells, and to examine the effect of different use cases on cell performance through repeated testing.
本文介绍了一种精确而灵活的锂离子电池测试系统的设计和实施。该系统利用线性充放电电路确保低噪音控制,可支持同时独立测试六个电池。系统由带有用户友好图形用户界面的 MatLab© 专业软件进行控制和数据收集。实验数据在同一环境下处理,以获得所需的信息。该系统利用全周期库仑计数和脉冲直流负载分析来估算各种电池的健康状况(SoH)和充电状态(SoC),并通过反复测试来检验不同使用情况对电池性能的影响。
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引用次数: 0
Monitoring Method for Laser Via Hole Processing of Printed Circuit Boards Based on Two-Color Method With a High-Speed Video Camera 基于双色法高速摄像机的印刷电路板激光通孔加工监控方法
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22125
W. Nakagawa, R. Yamaguchi, T. Hirogaki, E. Aoyama
A build-up process is used to manufacture printed wiring boards (PWBs) for high-density circuits. Presently, CO2 laser beams are used to drill blind via holes (BVHs) that connect copper foils. The Cu-direct drilling process has received considerable attention but is problematic because it produces a copper overhang due to the complex processing phenomena. This report focuses on monitoring scattered matter by Cu-direct laser drilling with a high-speed camera and clarifying the factors related to processing quality while verifying the results by CFD (Computational Fluid Dinamics) analysis. Previous research has shown that processing progress can be made from temperature information using the two-color image method that can measure temperature without contact. However, the two-color image method generates noise in the temperature range (500–3000 °C) which is treated in this research. Filtering was possible by using the RGB data of each pixel on the image. By focusing on laser fluence, it became possible to estimate the laser irradiation time that can guarantee the quality in the drilled hole (BVH) in single pulse continuous irradiation.
堆积过程用于制造高密度电路的印刷线路板(pwb)。目前,CO2激光束被用来钻盲通孔(BVHs)连接铜箔。铜直接钻井工艺受到了广泛的关注,但由于复杂的加工现象,它会产生铜突出,因此存在问题。本文采用高速摄像机对Cu-direct激光钻孔散射物进行监测,阐明影响加工质量的因素,并通过CFD (Computational Fluid dynamics)分析对结果进行验证。以往的研究表明,使用双色图像方法可以对温度信息进行处理,这种方法可以实现无接触测量温度。然而,双色图像方法在温度范围(500-3000℃)内产生噪声,本研究对其进行了处理。通过使用图像上每个像素的RGB数据可以进行过滤。通过对激光能量通量的关注,可以估算出单脉冲连续照射时保证钻孔质量的激光照射时间。
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引用次数: 0
Mission-Level Optimization: Complex Systems Design for Highly Stochastic Life Cycle Use Case Scenarios 任务级优化:高度随机生命周期用例场景下的复杂系统设计
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22454
Brian Chell, Steven Hoffenson, Benjamin Kruse, M. Blackburn
Mission engineering is a growing field with many practical opportunities and challenges. The goal of mission engineering is to increase system effectiveness, reduce life cycle costs, and aid in communicating system capabilities to key stakeholders. Optimizing system designs for their mission context is important to achieving these goals. However, system optimization is generally done using multiple key performance indicators (KPIs), which are not always directly representative of, nor easily translatable to, mission success. This paper introduces, motivates, and proposes a new approach for performing mission-level optimization (MLO), where the objective is to design systems that maximize the probability of mission success over the system life cycle. This builds on previous literature related to mission engineering, modeling, and analysis, as well as optimization under uncertainty. MLO problems are unique in their high levels of design, operational, and environmental uncertainty, as well as the single binary objective representing mission success or failure. By optimizing for mission success, designers can account for large numbers of KPIs and external factors when determining the best possible system design.
任务工程是一个不断发展的领域,有许多实际的机会和挑战。任务工程的目标是提高系统有效性,降低生命周期成本,并帮助与关键利益相关者沟通系统能力。根据任务环境优化系统设计对于实现这些目标非常重要。然而,系统优化通常使用多个关键性能指标(kpi)来完成,这些指标并不总是直接代表任务成功,也不容易转化为任务成功。本文介绍、激励并提出了一种执行任务级优化(MLO)的新方法,其目标是设计在系统生命周期内使任务成功概率最大化的系统。这建立在先前与任务工程、建模和分析以及不确定性下的优化相关的文献的基础上。MLO问题的独特之处在于其高水平的设计、操作和环境不确定性,以及代表任务成功或失败的单一二元目标。通过优化任务成功,设计师可以在决定最佳系统设计时考虑大量kpi和外部因素。
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引用次数: 0
Consideration of Social Impacts During the Early Stages of Product Development for Sustainable Design 在可持续设计的产品开发的早期阶段考虑社会影响
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22237
H. Jia, C. Mattson, Gabrielle Johnson
Besides the explicit economic and environmental impacts, the product development process also produces an implicit social value — known as social impact. To help product designers better understand and plan for the social impact that their product may have, we present a social impact checklist table. This checklist table was constructed after a simple study was conducted on the design and reuse of corrugated cardboard. The checklist table provides the designer the opportunity to more deeply consider eleven social impact categories, map those categories to key indicators, and ultimately design parameters that influence social impact. We introduce this checklist table at the early stages of the product development process, aiming to make the otherwise implicit notion of social impact more explicit and recognizable. The checklist table has the potential to make the social dimension of sustainability more accessible to design engineers; they can then better conceive of sustainable solutions and create products that generate positive social impact.
除了明确的经济和环境影响外,产品开发过程还会产生隐性的社会价值,即社会影响。为了帮助产品设计师更好地理解和规划他们的产品可能产生的社会影响,我们提供了一个社会影响清单表。在对瓦楞纸板的设计和再利用进行了简单的研究后,构建了这个清单表。清单表为设计师提供了更深入地考虑11个社会影响类别的机会,将这些类别映射到关键指标,并最终设计影响社会影响的参数。我们在产品开发过程的早期阶段引入了这个清单表,旨在使原本隐含的社会影响概念更加明确和可识别。清单表有可能使设计工程师更容易了解可持续性的社会维度;然后,他们可以更好地构思可持续的解决方案,并创造出能够产生积极社会影响的产品。
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引用次数: 2
Milling Simulation-Based Method to Evaluate Manufacturability of Machine Parts 基于铣削仿真的机械零件可制造性评价方法
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22124
M. Inui, Tong Zhang, Nobuyuki Umezu
The designers of mechanical products are generally not experts in machining. Therefore, they often design parts with inherent machining difficulties. Although various design for manufacturability tools have been developed to avoid such problems, their use in practice remains limited due to their lack of versatility. We develop a novel piece of software that can automatically detect difficult-to-machine shapes in a part. Using this software, the designer can determine which shapes are difficult to produce using conventional cutting by themselves, and can modify the shape on the spot. In the Internet-based part manufacturing business, the same software can be used to check whether the given part can be produced using the standard milling operations predetermined in a company. Our system is based on “milling simulation”. It detects any shapes that cannot be produced using the prepared cutting tools by executing the milling simulations with the tools, and then visualizing shapes that remain unmachined after all simulations. In this study, the acceleration of the processing is realized using graphics processing unit technology, and it is possible to extract difficult-to-machine shapes in several minutes using a standard PC.
机械产品的设计者一般都不是机械加工方面的专家。因此,他们经常设计具有固有加工困难的零件。尽管已经开发了各种可制造性工具的设计来避免这些问题,但由于缺乏通用性,它们在实践中的使用仍然受到限制。我们开发了一种新颖的软件,可以自动检测零件中难以加工的形状。利用该软件,设计师可以自行确定哪些形状难以用常规切割方式生产,并可以现场修改形状。在基于互联网的零件制造业务中,可以使用相同的软件来检查是否可以使用公司预定的标准铣削操作来生产给定的零件。我们的系统是基于“铣削模拟”。它通过使用刀具执行铣削模拟来检测任何无法使用准备好的切削工具生产的形状,然后在所有模拟后将未加工的形状可视化。在本研究中,使用图形处理单元技术实现了处理的加速,并且可以在几分钟内使用标准PC提取难以加工的形状。
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引用次数: 0
A Blockchain-Based Traceability System for Waste Management in Smart Cities 基于区块链的智能城市废物管理可追溯系统
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22553
Praveen Kumare Gopalakrishnan, John Hall, S. Behdad
Waste tracking is becoming an important concern for developed countries as well as developing regions, where municipalities aim to assure proper waste management considering environmental and economic objectives. Waste tracking is important not only for a transparent reporting system compatible with environmental regulations but also for economically viable waste collection and recovery solutions. In this paper, a waste tracking system based on the blockchain technology is introduced where different entities involved in the system will be able to retrieve required data from the platform and decide on their level of contributions. The conventional technologies do not provide a sufficient level of transparency and coordination among different entities. With the introduction of blockchain as a tamper-proof technology, municipalities can enhance the efficiency of their waste management efforts. The proposed blockchain technology can connect proper stakeholders towards collaboration and sharing information. The concept of a smart contract for waste management is discussed and further, a decision-making framework is developed to guide users of the system select proper services available to them, depending on the level of data sharing, cost, reliability, and the security level that they expect from the system.
废物追踪正在成为发达国家和发展中区域的一个重要问题,这些国家的市政当局力求确保考虑到环境和经济目标的适当废物管理。废物追踪不仅对符合环境法规的透明报告系统很重要,而且对经济上可行的废物收集和回收解决方案也很重要。本文介绍了一种基于区块链技术的废物跟踪系统,系统中涉及的不同实体将能够从平台检索所需的数据,并决定他们的贡献水平。传统技术不能在不同实体之间提供足够的透明度和协调。随着区块链作为一种防篡改技术的引入,市政当局可以提高其废物管理工作的效率。提出的区块链技术可以连接适当的利益相关者进行协作和共享信息。讨论了废物管理智能合约的概念,并进一步开发了决策框架,以指导系统的用户根据数据共享水平、成本、可靠性和他们期望从系统中获得的安全级别,选择适合他们的服务。
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引用次数: 6
Optimized Design and Performance Study of High Speed Five-Axis Machine Tools 高速五轴机床的优化设计与性能研究
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22253
T. Chan, Jyun-Sian Yang
With the development of machine tools trending toward high precision, intelligence, multi-axis, and high speed, the improvement of the processing performance and rigidity of the machine is considerably important. The objective of this study is to design of a high-speed five-axis moving-column machine tool and perform structural analysis and optimization. We study the static and dynamic characteristics of the five-axis machine tool, design and improve the mechanical structure, and optimize the structural configuration of the machine. The entire machine structure is further analyzed and enhanced to improve its static and dynamic characteristics, including static rigidity, modal, transient, and spectral response characteristics. The static and dynamic characteristics of the machine structure directly affect the machine processing performance, and further affect the work piece precision machined by the tool. Through this study, the design technology for speed, accuracy, and surface roughness of the machine tool are further improved.
随着机床向高精度、智能化、多轴、高速方向发展,提高机床的加工性能和刚度显得尤为重要。本研究的目的是设计一种高速五轴动柱机床,并进行结构分析和优化。研究了五轴机床的静态和动态特性,设计和改进了机械结构,优化了机床的结构配置。进一步对整机结构进行分析和增强,以改善其静、动态特性,包括静刚度、模态、瞬态和频谱响应特性。机床结构的静态和动态特性直接影响机床的加工性能,进而影响刀具加工的工件精度。通过本文的研究,进一步提高了机床的速度、精度和表面粗糙度的设计技术。
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引用次数: 1
Alignment of a Collaborative Resistance Model With a Change Management Process in Industry: A Case Study on Production Automation 协同抵抗模型与工业变革管理过程的一致性:以生产自动化为例
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22183
Nicole Zero, J. Summers
Current research and literature lack the discussion of how production automation is introduced to existing lines from the perspective of change management. This paper presents a case study conducted to understand the change management process for a large-scale automation implementation in a manufacturing environment producing highly complex products. Through a series of fifteen semi-structured interviews of eight engineers from three functional backgrounds, a process model was created to understand how the company of study introduced a new automation system into their existing production line, while also noting obstacles identified in the process. This process model illustrates the duration, sequencing, teaming, and complexity of the project. This model is compared to other change process models found in literature to understand critical elements found within change management. The process that was revealed in the case study appeared to contain some elements of a design process as compared to traditional change management processes found in literature. Finally, a collaborative resistance model is applied to the process model to identify and estimate the resistance for each task in the process. Based on the objective analysis of the collaborative situations, the areas of highest resistance are identified. By comparing the resistance model to the interview data, the results show that the resistance model does identify the challenges found in interviews. This means that the resistance model has the potential to identify obstacles within the process and open the opportunity to mitigate those challenges before they are encountered within the process.
目前的研究和文献缺乏对如何从变更管理的角度将生产自动化引入现有生产线的讨论。本文提出了一个案例研究,旨在了解在生产高度复杂产品的制造环境中大规模自动化实施的变更管理过程。通过对来自三个职能背景的8名工程师进行15次半结构化访谈,创建了一个流程模型,以了解所研究的公司如何将新的自动化系统引入其现有生产线,同时也注意到该过程中发现的障碍。这个过程模型说明了项目的持续时间、顺序、团队和复杂性。将此模型与文献中发现的其他变更过程模型进行比较,以了解变更管理中的关键元素。与文献中发现的传统变更管理过程相比,案例研究中揭示的过程似乎包含了设计过程的一些元素。最后,将协作阻力模型应用到流程模型中,以识别和估计流程中每个任务的阻力。基于对协作情况的客观分析,确定了阻力最大的区域。通过将阻力模型与访谈数据进行比较,结果表明阻力模型确实识别了访谈中发现的挑战。这意味着阻力模型有可能识别流程中的障碍,并在流程中遇到这些挑战之前为减轻这些挑战提供机会。
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引用次数: 1
Machine-Specific Energy Estimation Using the Unit Process Life Cycle Inventory (UPLCI) Model 使用单元过程生命周期清单(UPLCI)模型的机器特定能量估计
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22483
Johan Thoft Krogshave, Till Boettjer, Devarajan Ramanujan
This paper discusses a method for machine-specific energy estimation in milling processes using the unit process life cycle inventory (UPLCI) model. To this end, we develop a standard methodology for constructing an adjusted UPLCI model that includes adjustment factors for uncertainties in machine tool specifications and the specific cutting energy of a workpiece material. The adjustment factors are calculated through experimental measurement of energy consumption for a standard test part on a specific machine tool. To validate the adjusted UPLCI model, we conducted a case study which experimentally measured the energy consumption for machining three parts made of Aluminum 6082 on a Chevalier QP2040-L three-axis vertical milling machine. Results show that the UPLCI model consistently overestimated the total energy consumption for machining the three parts and had significant estimation errors (314%, 499%, 286%). The largest sources of error in the UPLCI model were from overestimating the idle and basic power consumption of the machine tool. The adjusted UPLCI model significantly reduced the estimation errors for the same tests (27%, 0.3%, 36%).
本文讨论了一种基于单位过程生命周期清单(UPLCI)模型的铣削过程中特定机器能量估计方法。为此,我们开发了一种标准方法来构建一个调整后的UPLCI模型,该模型包括机床规格和工件材料的特定切削能量的不确定性的调整因素。通过对特定机床上标准试验件的能耗进行实验测量,计算出调整系数。为了验证调整后的UPLCI模型,我们进行了一个案例研究,实验测量了在Chevalier QP2040-L三轴立式铣床上加工铝6082三个零件的能耗。结果表明,UPLCI模型对三种零件加工的总能耗均有较大的估计误差(分别为314%、499%和286%)。UPLCI模型最大的误差来源是高估了机床的空闲和基本功率消耗。调整后的UPLCI模型显著降低了相同测试的估计误差(27%,0.3%,36%)。
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引用次数: 2
期刊
Volume 6: 25th Design for Manufacturing and the Life Cycle Conference (DFMLC)
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