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Superheating control using an adaptive PID controller 过热控制采用自适应PID控制器
Pub Date : 2014-01-23 DOI: 10.1080/10789669.2013.874842
A. Maia, Juan C. Horta-Gutierrez, R. Koury, L. Machado
Electronic expansion valves have been used to replace conventional expansion devices in many refrigeration systems. Electronically controlled valves respond more rapidly to changes in operating conditions and improve the steady-state superheating. These valves are usually used with an automatic controller that regulates the superheating at the evaporator outlet. The controller gains (Kp, Ti, and Td) must be properly tuned for efficient operation. However, these controllers can result in poor performance because they have been poorly tuned or put into operation using factory tuning. For refrigeration systems that are subject to large changes in operating conditions, the controller gains should be adjusted for each change to improve the system performance. Within this context, we developed an adaptive Proportional-Integral-Derivative controller (PID controller) in this study to regulate the degree of superheating. A dynamic model obtained from experimental tests was used in the controller design. The controller effectiveness was evaluated using computer simulations and experimental tests. In comparison to a nonadaptive PID controller, the adaptive controller provided better disturbance rejection and set-point tracking and was able to control the superheating more efficiently, demanding less servomotor effort.
在许多制冷系统中,电子膨胀阀已被用来取代传统的膨胀装置。电子控制阀对操作条件的变化反应更迅速,并改善了稳态过热。这些阀门通常与自动控制器一起使用,以调节蒸发器出口的过热。控制器增益(Kp, Ti和Td)必须适当调整以有效运行。然而,这些控制器可能会导致较差的性能,因为它们没有经过很好的调优或使用工厂调优投入运行。对于运行条件变化较大的制冷系统,应根据每次变化调整控制器增益,以提高系统性能。在此背景下,我们在本研究中开发了一种自适应比例-积分-导数控制器(PID控制器)来调节过热程度。采用实验测试得到的动态模型进行控制器设计。通过计算机仿真和实验验证了控制器的有效性。与非自适应PID控制器相比,自适应控制器提供了更好的抗扰性和设定点跟踪,能够更有效地控制过热,对伺服电机的要求更小。
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引用次数: 9
Comparison of performance characteristics of SCR and ECM controlled series fan powered terminal units 可控硅与ECM控制串联风机供电终端的性能特性比较
Pub Date : 2014-01-16 DOI: 10.1080/10789669.2013.850959
D. O’Neal, J. Edmondson, Peng Yin
Airflow, efficiency, power, and power quality characteristics were evaluated for two variable air volume series fan powered terminal units. The power and power quality data included real power, power/airflow, apparent power, harmonic frequencies, and total harmonic distortion. Each unit had the same sized primary air inlet and were provided by the same manufacturer. One unit had a motor controlled by a silicon controlled rectifier and the other had an electronically commutated motor. Data were collected at a fixed downstream static pressure and a range of upstream static pressures, primary inlet damper positions, and input controller voltages. Both controllers maintained a nearly constant fan airflow as the primary air was varied. Fan/motor efficiencies were low (below 35%) and increased with fan static pressures. The electronically commutated motor unit had efficiencies as much as four times higher than the silicon controlled rectifier controlled unit which was reflected in much lower power draws. The electronically commuted fan/motor unit had the lowest apparent power at airflows below approximately 1000 ft3/min (0.47 m3/s). For both units, the total power harmonic distortion was less than 1%. The performance data indicated a major advantage of units with electronically commutated motors.
对两个可变风量系列风扇驱动的终端单元的气流、效率、功率和电能质量特性进行了评估。功率和电能质量数据包括实际功率、功率/气流、视在功率、谐波频率和总谐波失真。每个机组都有相同尺寸的一次进气口,并由同一制造商提供。一个单元有一个由可控硅整流器控制的电机,另一个单元有一个电子换向电机。在固定的下游静压和一系列上游静压、主入口阻尼器位置和输入控制器电压下收集数据。当一次空气变化时,两个控制器都保持一个几乎恒定的风扇气流。风扇/电机效率很低(低于35%),并且随着风扇静压的增加而增加。电子换向电机单元的效率是硅控制整流器控制单元的四倍,这反映在更低的功耗上。当气流低于约1000 ft3/min (0.47 m3/s)时,电子换向风扇/电机单元的视在功率最低。两个机组的总功率谐波畸变均小于1%。性能数据表明,具有电子换向电机的单位具有主要优势。
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引用次数: 3
Good design is only part of the story 好的设计只是故事的一部分
Pub Date : 2014-01-16 DOI: 10.1080/10789669.2014.870831
M. Cook
We spend a large proportion of our lives indoors and yet, many people do not realize the adverse effects that poor indoor air quality (IAQ) can have on our day-to-day well-being and productivity. W...
我们一生中有很大一部分时间是在室内度过的,然而,许多人并没有意识到室内空气质量差会对我们的日常健康和工作效率产生不利影响。W……
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引用次数: 2
Experimental investigation of aqueous LiBr solution absorber bundle with horizontal elliptical tubes 水平椭圆管LiBr水溶液吸收束的实验研究
Pub Date : 2014-01-16 DOI: 10.1080/10789669.2013.868288
M. H. Abyaneh, M. Saidi, Cyrus Aghanajafi
This article reports on the results of experimental studies on combined heat and mass transfer in the absorption of water vapor by aqueous LiBr solution under laminar falling film flow on the horizontal elliptical tube (HET) bundle. The performance of the absorber with HET has been calculated based on the measured parameters. The outputs are shown with respect to absorbent inlet mass concentration and Reynolds Number (Re), coolant inlet temperature and flow rate, and absorber vapor pressure. The results are compared with the published experimental results on absorber bundle with horizontal circular tubes (HCT). The results show that the heat and mass transfer coefficients enhanced on HET at aspect ratio (Ar ) > 1 with respect to HCT and improve with the increase of absorbent mass flow rate, absorber vapor pressure, coolant flow rate, and also with the decrease of absorbent concentration and coolant inlet temperature. Because of film thickness increasing and droplet flying off from the tube bundle, the maximum heat transfer coefficient is attained in an optimum absorbent mass flow rate around Re = 45. Finally, the empirical correlations for outside Sherwood number (Sh) and Nusselt number (Nu) are found to depend on the Re, Schmidt number (Sc), mass concentration and absorber vapor pressure.
本文报道了水平椭圆管束层流降膜流条件下LiBr水溶液吸收水蒸气的传热传质联合实验研究结果。根据所测得的参数,计算了含HET吸收体的性能。输出与吸收剂进口质量浓度和雷诺数(Re)、冷却剂进口温度和流量以及吸收剂蒸汽压力有关。结果与已发表的水平圆管吸收束的实验结果进行了比较。结果表明:当展弦比(Ar) > 1时,传热传质系数随吸收剂质量流量、吸收剂蒸气压、冷却剂流量的增加以及吸收剂浓度和冷却剂入口温度的降低而增大;由于膜厚的增加和液滴从管束中飞出,在Re = 45左右的最佳吸收质量流量时,换热系数达到最大。最后,发现外部Sherwood数(Sh)和Nusselt数(Nu)的经验相关关系依赖于Re、Schmidt数(Sc)、质量浓度和吸收剂蒸气压。
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引用次数: 0
The germicidal effects of microwave heating on microbes on evaporative humidifier elements 微波加热对蒸发式加湿器元件上微生物的杀菌效果
Pub Date : 2014-01-16 DOI: 10.1080/10789669.2013.862137
Yoonkyung Kang, S. Kato
To identify the germicidal effects of microwave radiation for evaporative humidifiers, we measured the germicidal effects of fungal spores of Fusarium solani and vegetative cells and spores of the bacterium Bacillus subtilis using a mock-up system. The germicidal effect was compared to the output powers, irradiation times, and water contents of the element to establish effective disinfection conditions of humidifier element surfaces. The results demonstrated that the fungal and bacterial strains were inhibited at 1200 W for 20 min, except for the B. subtilis spores under the nonoperation condition involving water spray and the blower. In general, the germicidal effects appear to be stronger on the upper portion of the elements than on the lower portion. The germicidal effect was stronger at higher output power and longer exposure time under wet conditions. To achieve a uniform disinfection on the element faces, it is necessary to consider variations of these methods to produce a uniform heating pattern.
为了确定微波辐射对蒸发式加湿器的杀菌效果,我们使用模拟系统测量了番茄镰刀菌的真菌孢子和枯草芽孢杆菌的营养细胞和孢子的杀菌效果。通过对加湿器元件输出功率、辐照次数和含水量的比较,确定加湿器元件表面的有效消毒条件。结果表明,除水喷雾和鼓风机非操作条件下对枯草芽孢杆菌孢子有抑制作用外,真菌和细菌菌株在1200 W下被抑制20 min。一般来说,元素上部的杀菌效果似乎比下部强。在潮湿条件下,较高的输出功率和较长的曝光时间杀菌效果较好。为了实现元件表面的均匀消毒,有必要考虑这些方法的变化,以产生均匀的加热模式。
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引用次数: 4
An optimal control strategy based on virtual flow measuring for variable flow primary pumping 基于虚拟流量测量的变流量一次泵优化控制策略
Pub Date : 2014-01-08 DOI: 10.1080/10789669.2013.874245
Huojun Yang, Yifin Shi, Josephine Lau, Tian C. Zhang
A virtual flow measuring is integrated with the best efficiency staging and the loop differential pressure (DP) reset method to unleash pump power saving potentials from a variable flow primary pump system. Based on the measured pump head, speed, and power, the virtual measuring determines the pump operation condition in an accurate and fast way. The pump operation parameters are then used to realize the best efficiency staging and the loop DP reset control, which calculate the optimal number of operating pumps and each pump's speed respectively. Simulation shows that this control strategy is most energy efficient, and it saves on pump energy consumption by 74.8% compared with a constant flow pumping system. The experiment from a retrofitted two-pump system also shows that the control strategy provided 64.5% pump energy saving over the original constant flow system. In addition, this control strategy requires a lower initial cost, simplifies the implementation process, makes system operation more reliable and stable, and reduces maintenance demands.
虚拟流量测量与最佳效率分级和循环压差(DP)重置方法相结合,从可变流量主泵系统中释放出泵的节能潜力。虚拟测量以被测的泵扬程、转速和功率为基础,准确、快速地确定泵的运行状态。然后利用泵的运行参数实现最佳效率分期和循环DP复位控制,分别计算出泵的最佳运行数量和每台泵的转速。仿真结果表明,该控制策略是最节能的,与恒流量泵系统相比,可节省74.8%的泵能耗。改造后的双泵系统实验也表明,该控制策略比原恒流系统节能64.5%。此外,该控制策略初始成本较低,简化了实施过程,使系统运行更加可靠和稳定,减少了维护需求。
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引用次数: 7
Stability and accuracy of variable air volume box control at low flows. Part 1: Laboratory test setup and variable air volume sensor test 小流量时变风量箱控制的稳定性和准确性。第1部分:实验室试验装置和可变风量传感器试验
Pub Date : 2014-01-01 DOI: 10.1080/10789669.2013.790736
Ran Liu, Jin Wen, Xiaohui Zhou, C. Klaassen
Variable air volume systems with direct digital controllers have been widely adopted in the HVAC system of commercial, industrial, and large residential buildings because they provide better energy efficiency and occupant comfort. Normally, a variable air volume terminal unit defines a minimum airflow rate to satisfy the space ventilation requirement and/or the proper operation of a terminal heating coil, if so equipped. However, it has been found that variable air volume terminal units often fail to perform as expected at the minimum airflow range (below 500 fpm [2.5 m/s]). Under such a flow range, the embedded airflow sensor becomes inaccurate, and the designed minimum airflow rate is less than the minimum controllable airflow rate. This results in a series of problems, including lack of ventilation, uneven airflow control, reduced damper and operator life, and energy waste. Through designed laboratory and field tests, this study (ASRHAE Research Project RP-1353) aims to identify the major factors that cause inaccuracy and instability issues in variable air volume terminal units and the relationship between the major factors and performance of the airflow sensor, controller, and terminal unit system. Laboratory tests performed in this study included a variable air volume sensor test, controller test, and system test. Four variable air volume boxes from three manufacturers and four controllers from four manufacturers were tested systematically. Two identical test beds with high accuracy (±0.5%) reference airflow meters were designed and constructed in the test facility. The size of the reference airflow measuring stations was carefully selected to provide maximum airflow measuring accuracy and maximum available system pressure drop. This article describes the laboratory test setup and summarizes the variable air volume sensor test results. A companion article summarizes the controller test, system test, and field test results. From the variable air volume sensor test, three factors, namely, inlet conditions, low variable air volume damper positions, and low airflow rates, are identified as strongly impacting variable air volume terminal unit performance.
具有直接数字控制器的变风量系统在商业、工业和大型住宅的暖通空调系统中被广泛采用,因为它们提供了更好的能源效率和居住者舒适度。通常,可变风量终端装置定义了一个最小气流率,以满足空间通风要求和/或终端加热盘管的正常运行(如果配备了)。然而,研究发现,在最小气流范围(低于500 fpm [2.5 m/s])下,变风量终端机组往往不能达到预期效果。在此流量范围下,嵌入式气流传感器变得不准确,设计的最小流量小于最小可控流量。这导致了一系列的问题,包括缺乏通风,气流控制不均匀,减少了阻尼器和操作人员的寿命,以及能源浪费。本研究(ASRHAE研究项目RP-1353)旨在通过设计的实验室和现场测试,确定导致变风量终端单元不准确和不稳定问题的主要因素,以及主要因素与气流传感器、控制器和终端单元系统性能之间的关系。本研究进行的实验室测试包括可变风量传感器测试、控制器测试和系统测试。系统测试了来自三家厂家的四个可变风量箱和四个厂家的四个控制器。在试验装置中设计并建造了两个相同的试验台,试验台采用高精度(±0.5%)参考气流计。参考气流测量站的尺寸经过精心选择,以提供最大的气流测量精度和最大可用的系统压降。本文介绍了实验室测试设置,总结了变风量传感器的测试结果。配套文章总结了控制器测试、系统测试和现场测试结果。从变风量传感器试验中,确定了进口条件、低变风量阻尼器位置和低气流率三个因素对变风量终端机组性能的影响较大。
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引用次数: 14
Stability and accuracy of variable air volume box control at low flows. Part 2: Controller test, system test, and field test 小流量时变风量箱控制的稳定性和准确性。第2部分:控制器测试、系统测试和现场测试
Pub Date : 2014-01-01 DOI: 10.1080/10789669.2013.794087
Ran Liu, Jin Wen, Xiaohui Zhou, C. Klaassen, Adam Regnier
This article with its companion paper (Liu et al. 2013), summarizes the findings of ASHRAE Research Project 1353 (Stability and Accuracy of VAV Box Control at Low Flows). This project aims to identify the major factors that cause the airflow measurement in a variable air volume system to be inaccurate and unstable, especially at low airflow conditions. Both a laboratory test (including variable air volume sensor test, controller test, and system test) and field test were conducted; the companion work discussed the variable air volume sensor test. In this article, findings from the controller test, system test, and field test are summarized. The controller tests involved testing of four controllers from four different manufacturers. Testing was performed for accuracy, stability, resolution, and ambient temperature effect. For the system test, the variable air volume box and the controller were operated together and tested as terminal unit systems. Two terminal units were tested, and it was found that the performance of a variable air volume terminal unit is highly dependent upon on controller performance. Zeroing and balancing at a low airflow rate 560 fpm (2.84 m/s) or 200 cfm (0.09 m3/s) for an 8-in. (0.2-m) box were effective for achieving high system accuracy at low airflow ranges. For the field tests, five variable air volume terminal units were tested in real commercial buildings. It was found that system balancing was not always an effective way to reduce the variable air volume airflow sensor error in the field due to the uncertainty of reference airflow measurement methods commonly adopted in the field testing and balancing process.
本文及其配套论文(Liu et al. 2013)总结了ASHRAE研究项目1353(低流量下变风箱控制的稳定性和准确性)的研究结果。本项目旨在确定导致变风量系统中气流测量不准确和不稳定的主要因素,特别是在低气流条件下。进行了实验室测试(包括变风量传感器测试、控制器测试和系统测试)和现场测试;配套工作讨论了变风量传感器的试验。在本文中,总结了控制器测试、系统测试和现场测试的结果。控制器测试包括对来自四个不同制造商的四个控制器进行测试。对准确度、稳定性、分辨率和环境温度影响进行了测试。在系统测试中,将变风量箱与控制器作为终端单元系统一起运行并进行测试。对两个终端单元进行了测试,发现变风量终端单元的性能高度依赖于控制器的性能。调零和平衡在低气流速率560 fpm(2.84米/秒)或200 cfm(0.09立方米/秒)为8英寸。(0.2 m)箱在低气流范围内有效地实现了高系统精度。在现场试验中,在实际商业建筑中对5台变风量终端进行了试验。研究发现,由于现场测试和平衡过程中常用的参考气流测量方法的不确定性,系统平衡并不总是减少现场变风量气流传感器误差的有效方法。
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引用次数: 12
Investigation on variable flow control in existing water-cooled chiller plant of high-rise commercial building in subtropical climate 亚热带气候下高层商业建筑既有水冷机组变流量控制研究
Pub Date : 2014-01-01 DOI: 10.1080/10789669.2013.822253
K. F. Fong, C. K. Lee, T. Chow
An all-variable-speed chiller plant has been advocated so that the chillers and their associated pumps can work at reduced speed during part-load conditions for energy saving purposes. In this new building project, the savings merit is certainly attractive. However, an existing chiller plant or retrofit project, which is constrained by the performance of installed equipment and the configuration of a hydronic circuit, may not benefit from the an ideal extent of savings. As such, an existing chiller plant serving a typical commercial building was used to evaluate this. Through year-round dynamic simulation, it is found that there were about 5%, 6%, and 8% energy savings of the whole chiller plant when applying variable flow control on secondary chilled water pumps only, both primary and secondary chilled water pumps, and all chilled and condenser water pumps, respectively. If constant-speed centrifugal chillers were substituted by the variable-speed ones, an additional 4% savings could be achieved, which was, however, less than that incurred from the associated pumps. The payback periods of different variable flow control strategies were well below 1 year, indicating the techno-economical feasibility for wider application in existing chiller plants in subtropical climates.
提倡采用全变速冷水机组,以便冷水机组及其配套泵在部分负荷条件下以减速工作,以达到节能目的。在这个新建筑项目中,节约的优点当然很有吸引力。然而,现有的冷水机组或改造项目,由于受到已安装设备性能和水力回路配置的限制,可能无法从理想的节约程度中受益。因此,一个现有的冷水机组服务于一个典型的商业建筑被用来评估这一点。通过全年动态仿真,发现仅对二次冷冻水泵、一次和二次冷冻水泵均采用变流量控制、所有冷冻水泵和凝汽器水泵均采用变流量控制时,整个冷水机组分别节能5%、6%和8%左右。如果等速离心冷却器被变速冷却器所取代,可以额外节省4%,然而,这比相关泵所产生的要少。不同变流量控制策略的投资回收期均在1年以下,表明在现有的亚热带气候条件下的冷水机组中广泛应用的技术经济可行性。
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引用次数: 5
Removal characteristics of particulate matter with different return air system designs in a nonunidirectional cleanroom for integrated circuit (Ic) testing processes 集成电路(Ic)测试过程非单向洁净室中不同回风系统设计的颗粒物去除特性
Pub Date : 2014-01-01 DOI: 10.1080/10789669.2013.840523
Shih-cheng Hu, Y. Shiue, A. Shiue, Ming-Heng Tsai
In a conventional arrangement of the airflow pathway in nonunidirectional airflow cleanrooms with wall return schemes, the supply air is introduced from ceiling air grills and the return air, close and vertical to the floor, is extracted from the wall air grills. However, such a wall return ventilation system is theoretically not an optimal design for removing heat and particles released from processing machinery. The conventional wall return system currently used in cleanrooms aims to create an environment with diluted particle concentration in which downward cold supply air from ceiling filters encounters upward air currents generated by drifted particles from processing machinery. To solve the problem, we introduced a new design called fan dry coil units (FDCUs). In this article, we compare the performances of both innovative and traditional ventilation systems in a full-scale cleanroom. For each return air ventilation system, we investigated the effects of air change rates on the removal of 0.1∼5 μm particles. Based on the results, it is noted that the FDCU-return system eliminates about 60% more particles from the cleanrooms, compared with conventional wall-return system.
在采用壁式回风方案的非单向气流洁净室中,传统的气流路径安排是,送风从天花板的风格栅引入,回风从壁式风格栅中提取,贴近地面并垂直于地面。然而,这种壁式回风系统在理论上并不是去除加工机械释放的热量和颗粒的最佳设计。目前在洁净室中使用的传统墙壁回风系统旨在创造一个颗粒浓度被稀释的环境,在这个环境中,从天花板过滤器向下的冷送风遇到由加工机械产生的悬浮颗粒向上产生的气流。为了解决这个问题,我们引入了一种新的设计,称为风机干盘管单元(fdcu)。在本文中,我们比较了创新和传统通风系统在全尺寸洁净室中的性能。对于每个回风通风系统,我们研究了换气率对去除0.1 ~ 5 μm颗粒的影响。结果表明,与传统的壁式回流系统相比,fdcu -回程系统从洁净室中去除的颗粒约多60%。
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引用次数: 4
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HVAC&R Research
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