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Structural Equation Modeling of Relationships Among Lean Operational, Financial Performance, and Customer Satisfaction 精益运营、财务绩效和客户满意度之间关系的结构方程建模
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.3016
Tsegaye Amare, Balkeshwar Singh, Guteta Kabeta, M. Jiru, H. Lemu
Objectives: The challenges of implementing a lean business system can be solved by Structural Equation Modeling. In this research, the link between lean operational, financial performance, and customer satisfaction has been investigated in the Akaki Basic Metal Industry in Ethiopia. Methods: A lean operational performance that met the needs of the industry was identified by conducting a structural survey questionnaire to collect feedback data from experts. The model was developed including 28 variables from the experts in the industry. The collected responses were tested for reliability and validity using Cronbach's alpha, composite reliability, convergent, and discriminant validity. Findings: From the use of Analysis of Moments and Structures (AMOS-SEM), the results confirmed that C.R. > 1.96, p < 0.001, and p < 0.05 on quality and delivery. This shows a significant positive direct effect on customer satisfaction by 25.8% on quality, 24.9% on delivery, and 10.3% on cost. Novelty: Even though LM has become a fundamental aspect of industrial manufacturing processes, lack of understanding (knowledge) and practicing how to implement the positive impact on lean operational, financial performance, and customer satisfaction are still not sufficiently exploited particularly in developing countries. This research adds values to the practical use of the concept by examining the relationship among lean operational, financial performance, and customer satisfaction within basic metal manufacturing industry in Ethiopia. In addition to this, the findings have demonstrated improved organizational performance through structural equation modeling. It also helps leaders to focus more on training employees on quality issues and developing an awareness of quality achievement as a core value in the industry. Keywords: Confirmatory factor analysis, Exploratory factor analysis, Lean operational performance, Structural equation modeling, Customer satisfaction
目标:实施精益业务系统所面临的挑战可以通过结构方程模型来解决。本研究调查了埃塞俄比亚 Akaki 基础金属工业中精益运营、财务绩效和客户满意度之间的联系。研究方法通过结构调查问卷收集专家反馈数据,确定了符合行业需求的精益运营绩效。从该行业的专家那里开发了一个包含 28 个变量的模型。利用克朗巴赫α、综合可靠性、收敛性和区分性对收集到的答复进行了可靠性和有效性测试。研究结果:通过使用矩与结构分析法(AMOS-SEM),结果证实在质量和交付方面,C.R. > 1.96,p < 0.001,p < 0.05。这表明,质量、交货和成本对客户满意度的直接影响分别为 25.8%、24.9% 和 10.3%。新颖性:尽管精益管理已成为工业制造流程的一个基本方面,但人们对如何实施精益管理对精益运营、财务绩效和客户满意度的积极影响还缺乏了解(知识)和实践,尤其是在发展中国家,这种影响还没有得到充分发挥。本研究通过考察埃塞俄比亚基础金属制造业的精益运营、财务绩效和客户满意度之间的关系,为这一概念的实际应用增添了价值。此外,研究结果还通过结构方程模型证明了组织绩效的提高。这也有助于领导者更加注重对员工进行质量问题培训,并将质量成就作为行业的核心价值来培养。关键词确认性因素分析 探索性因素分析 精益运营绩效 结构方程模型 客户满意度
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引用次数: 0
Enhancing Structural Performance: Fiber Reinforcement in Sintered Flyash Lightweight Concrete for Impact Resistance and Toughness 增强结构性能:烧结粉煤灰轻质混凝土中的纤维加固技术可提高抗冲击性和韧性
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.368
V. N. Ganesh, N. Divyah, R. Rajkumar
Objectives: The goal of this project is to better understand the interaction between fibers and concrete in order to produce Light Weight Aggregate Concrete (LWAC) with improved structural performance that is made from recycled materials, such as sintered flyash aggregate, and LWAC structures that are more resistant to impact loads and other dynamic forces. Methods: The sintered flyash aggregates are added as coarse aggregate to the concrete and basalt fiber (0.25% of mix) is used as a secondary reinforcement to improve the energy absorption, impact resistance and toughness behaviour. M30 grade of concrete was arrived after laboratory trials after which the mechanical properties were evaluated. The effect of drop impact load on slabs of size 300mm x 300mm x 50mm reinforced with two layers of bundled wire mesh was studied. The flexural properties of concrete reinforced with fiber prism of size 500mm x 100mm x 100mm were evaluated. Findings: With the addition of fiber, flexural toughness index and post-cracking toughness were increased notably on the initial deflections and cracks. The conventional fiber reinforced concrete exhibited a superior peak load capacity compared to normal weight concrete, with a measured increase of 7.5%. Conversely, normal-weight concrete demonstrated a significantly higher deflection under load, exceeding that of fiber reinforced concrete by 47%. LWAC displayed a distinct increase in both peak load (18.7%) and deflection (39.13%) when compared to Normal Weight Aggregate Concrete (NWAC). The incorporation of basalt fiber enhanced the energy absorption by 150% in NWAC and 80% in LWAC. Novelty: The incorporation of fiber into lightweight concrete reduces the brittle nature of failure. The post-cracking toughness behaviour was enhanced because of the effect of crack-arresting by fibers. After the first break, it was discovered to retain residual strength, and removing the fibers from the matrix required more force. Keywords: Sintered flyash aggregate, Light weight concrete, Basalt fiber, Toughness, Impact load, Energy absorption
目标:本项目的目标是更好地了解纤维与混凝土之间的相互作用,以便生产出结构性能更佳的轻质骨料混凝土(LWAC),这种混凝土由烧结粉煤灰骨料等回收材料制成,而且轻质骨料混凝土结构更能抵抗冲击荷载和其他动态力。方法:将烧结粉煤灰骨料作为粗骨料添加到混凝土中,并使用玄武岩纤维(占混合料的 0.25%)作为辅助加固材料,以改善能量吸收、抗冲击和韧性性能。经过实验室试验后,获得了 M30 级混凝土,并对其力学性能进行了评估。研究了跌落冲击荷载对使用两层捆扎金属丝网加固的 300mm x 300mm x 50mm 板的影响。评估了用 500mm x 100mm x 100mm 大小的纤维棱柱加固的混凝土的抗弯特性。研究结果添加纤维后,在初始挠度和裂缝处的韧度指数和开裂后韧度显著增加。与正常重量的混凝土相比,传统纤维增强混凝土的峰值承载能力更强,测量结果提高了 7.5%。相反,正常重量混凝土在荷载作用下的挠度明显增大,比纤维增强混凝土高出 47%。与正常重量骨料混凝土(NWAC)相比,LWAC 的峰值荷载(18.7%)和挠度(39.13%)都有明显增加。加入玄武岩纤维后,NWAC 的能量吸收能力提高了 150%,LWAC 的能量吸收能力提高了 80%。新颖性:在轻质混凝土中掺入纤维可降低破坏时的脆性。由于纤维的抗裂作用,开裂后的韧性得到了增强。在第一次断裂后,发现纤维保留了残余强度,从基体中去除纤维需要更大的力。关键词烧结粉煤灰骨料 轻质混凝土 玄武岩纤维 韧性 冲击荷载 能量吸收
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引用次数: 0
Propagation of Elastic Waves along a Cylindrical Rod of Micropolar Elastic Solid with Stretch under Impedance Boundary Conditions 阻抗边界条件下弹性波沿具有拉伸作用的微极性弹性固体圆柱杆的传播
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.322
G. Rajkumar, K. Somaiah, K. Narasimharao, B. Venkateswararao
Objective: The objective of this article is to derive the dispersion relations of elastic waves along a cylindrical rod of homogeneous, isotropic micropolar elastic solid with stretch under impedance boundary conditions. Method: The basic equations and constitutive relations are converted into cylindrical coordinates and solved by adopting the method of plane harmonic solution. Findings: Displacements, micro rotations, and micro stretch relations are derived analytically. The dispersion relations pertaining to elastic waves with using impedance boundary conditions also derived analytically and these relations are compared with the results of Tomar. Novelty: With the use of the MATLAB program, the effects of impedance parameters, micropolarity and stretch are discussed for a particular model. The speed of the elastic wave is proportional to the ratio of the impedance parameter in microstretch elastic solids, but there is no significant effect of the impedance ratio in micropolar elastic solids. Keywords: Elastic Waves, Cylindrical rod, Micropolarity, Micro stretch, Impedance Boundary Conditions
目的:本文旨在推导在阻抗边界条件下,沿均质、各向同性、带拉伸的微多极弹性固体圆柱杆的弹性波的频散关系。方法:将基本方程和构成关系转换为圆柱坐标,并采用平面谐波解法求解。结果:通过分析得出了位移、微旋转和微拉伸关系。使用阻抗边界条件也能分析得出与弹性波有关的频散关系,并将这些关系与 Tomar 的结果进行了比较。新颖性:利用 MATLAB 程序,讨论了阻抗参数、微拉伸和拉伸对特定模型的影响。在微拉伸弹性固体中,弹性波的速度与阻抗参数的比值成正比,但在微极性弹性固体中,阻抗比值没有显著影响。关键词弹性波 圆柱杆 微极性 微拉伸 阻抗边界条件
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引用次数: 0
An Empirical Analysis of Language Detection in Dravidian Languages 达罗毗荼语言的语言检测实证分析
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.765
G. Shimi, C. J. Mahibha, Durairaj Thenmozhi
Objectives: Language detection is the process of identifying a language associated with a text. The proposed system aims to detect the Dravidian language that is associated with the given text using different machine learning and deep learning algorithms. The paper presents an empirical analysis of the results obtained using the different models. It also aims to evaluate the performance of a language agnostic model for the purpose of language detection. Method: An empirical analysis of Dravidian language identification in social media text using machine learning and deep learning approaches with k-fold cross validation has been implemented. The identification of Dravidian languages, including Tamil, Malayalam, Tamil Code Mix, and Malayalam Code Mix, is performed using both machine learning (ML) and deep learning algorithms. The machine learning algorithms used for language detection are Naive Bayes (NB), Multinomial Logistic Regression (MLR), Support Vector Machine (SVM), and Random Forest (RF). The supervised Deep Learning (DL) models used include BERT, mBERT and language agnostic models. Findings: The language agnostic model outperform all other models considering the task of language detection in Dravidian languages. The results of both the ML and DL models are analyzed empirically with performance measures like accuracy, precision, recall, and f1-score. The accuracy associated with different machine learning algorithms varies from 85% to 89%. It is evident from the experimental result that the deep learning model outperformed with an accuracy of 98%. Novelty: The proposed system emphasizes on the use of the language agnostic model to implement the process of detecting Dravidian languages associated with the given text which provides a promising result of 98% accuracy which is higher than the existing methodologies. Keywords: Language, Machine learning, Deep learning, Transformer model, Encoder, Decoder
目标语言检测是识别与文本相关的语言的过程。所提议的系统旨在使用不同的机器学习和深度学习算法来检测与给定文本相关的德拉威语。本文对使用不同模型获得的结果进行了实证分析。本文还旨在评估一种语言无关模型在语言检测方面的性能。方法使用机器学习和深度学习方法,通过 k 倍交叉验证,对社交媒体文本中的德拉维德语进行了实证分析。使用机器学习(ML)和深度学习算法识别德拉威语,包括泰米尔语、马拉雅拉姆语、泰米尔语代码混合和马拉雅拉姆语代码混合。用于语言检测的机器学习算法有:Naive Bayes (NB)、Multinomial Logistic Regression (MLR)、Support Vector Machine (SVM) 和 Random Forest (RF)。使用的深度学习(DL)监督模型包括 BERT、mBERT 和语言无关模型。研究结果考虑到 Dravidian 语言的语言检测任务,语言不可知论模型优于所有其他模型。我们通过准确率、精确度、召回率和 f1 分数等性能指标对 ML 和 DL 模型的结果进行了实证分析。不同机器学习算法的准确率从 85% 到 89% 不等。从实验结果可以看出,深度学习模型的准确率高达 98%,表现更胜一筹。新颖性:所提出的系统强调使用语言不可知论模型来实现检测与给定文本相关的德拉维德语言的过程,其准确率达到 98%,高于现有方法,结果令人鼓舞。关键词语言 机器学习 深度学习 变换器模型 编码器 解码器
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引用次数: 0
Proactive Analysis and Detection of Cyber-attacks using Deep Learning Techniques 利用深度学习技术主动分析和检测网络攻击
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.3044
A. Abirami, S. Lakshmanaprakash, R. L. Priya, Vaishali Hirlekar, Bhargavi Dalal
Objectives: This study objective is to create a proactive forensic framework with a classification model to identify the malicious content to avoid cyber-attacks. Methods: In this proposed work, a novel framework is introduced to analyze and detect network attacks before it happens. It monitors the network packet flow, captures the packets, analyzes the packet flow proactively, and detects cyber-attacks using different machine learning algorithms and Deep Convolution Neural network (CNN) technique. The KDD dataset is used in this experiment with 30% for testing and 80% for training. Findings: The simulation results show that the detection percentage of the proposed framework reaches a maximum of 95.92% in different scenarios. It is approximately 10% higher than the existing proactive frameworks for example Gawand’s model, Ahmetoglu’s model and many more. Novelty and applications: The proposed framework is a proactive model which detects the cyber-attack in prior to avoid cyber-attacks. The deep CNN model highly efficient for detecting cyber-attack. Keywords: Proactive Forensic Framework, Deep CNN, Classification Algorithms, Cyber attack detection, Intrusion Detection System
研究目标本研究的目的是创建一个具有分类模型的主动取证框架,以识别恶意内容,避免网络攻击。方法:本研究提出了一个新颖的框架,用于在网络攻击发生之前对其进行分析和检测。它使用不同的机器学习算法和深度卷积神经网络(CNN)技术监控网络数据包流、捕获数据包、主动分析数据包流并检测网络攻击。本实验使用了 KDD 数据集,其中 30% 用于测试,80% 用于训练。实验结果模拟结果表明,在不同场景下,拟议框架的检测率最高可达 95.92%。这比现有的主动式框架(如 Gawand 模型、Ahmetoglu 模型等)高出约 10%。新颖性和应用:所提出的框架是一种主动模型,它能在网络攻击发生前检测到网络攻击,从而避免网络攻击。深度 CNN 模型可高效检测网络攻击。关键词主动取证框架、深度 CNN、分类算法、网络攻击检测、入侵检测系统
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引用次数: 0
A Framework for Video Summarization using Visual Attention Technique 利用视觉注意力技术进行视频摘要的框架
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.456
M. Dhanushree, R. Priya, P. Aruna, R. Bhavani
Objectives: To develop an efficient Video Summarization technique that aims to utilize the saliency map for mimicking the human way of selecting the important events in the given video. Methods: This paper proposes Histogram based Weighted Fusion (HWF) algorithm that uses spatial and temporal saliency maps to act as guidance in creating the summary of the video. The spatial saliency score and temporal saliency score obtained from the corresponding saliency maps are fused using the proposed HWF algorithm to obtain the frame level importance score. It tries to depict the visual attention of the human brain when watching a particular video. Findings: The experimental results show that the proposed HWF algorithm performs better than the state-of-the-art methods. Novelty: The use of Histogram intersection and the incorporation of the exponential function as the weight for the combined feature enhance the summarization ability of the proposed model. Keywords: Video Summarization, Saliency Map, Histogram intersection, Contrast sensitivity function, Attention curves
目标开发一种高效的视频摘要技术,旨在利用显著性地图来模仿人类在给定视频中选择重要事件的方式。方法本文提出了基于直方图的加权融合(HWF)算法,该算法使用空间和时间显著性图作为创建视频摘要的指导。使用所提出的 HWF 算法融合从相应的显著性图中获得的空间显著性得分和时间显著性得分,从而获得帧级重要性得分。它试图描述人脑在观看特定视频时的视觉注意力。实验结果实验结果表明,所提出的 HWF 算法比最先进的方法表现更好。新颖性: 使用直方图交集和指数函数作为组合特征的权重,增强了所提模型的总结能力。关键词视频摘要 Saliency Map 直方图交集 对比敏感度函数 注意力曲线
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引用次数: 0
An Innovative Runway Landing Path Detection using UAV Implementation of the K-Means Clustering Algorithm 利用 K-Means 聚类算法实施无人机跑道着陆路径检测的创新方法
Pub Date : 2024-04-16 DOI: 10.17485/ijst/v17i15.2495
Nagarani Nagarajan, S. Jothiraj
Objective: To provide a novel approach for automatic Unmanned Aerial Vehicle (UAV) runway detection, leveraging remote sensing data and advanced image processing techniques. Methods: The methodology encompasses Gaussian filter-based despeckling and histogram equalization for preprocessing, followed by Independent Component Analysis (ICA) for feature extraction and segmentation using the K-means clustering algorithm. Findings: The research demonstrates successful UAV runway detection, even with unlabeled datasets, underscoring the efficacy of the proposed methods. Notably, the study contributes to automatic target recognition, specifically in Synthetic Aperture Radar (SAR) data analysis, where K-means clustering outperforms Korn B and morphological algorithms. Novelty : The K-means algorithms works by clustering the datasets obtained by integrating all the data collected from various sensors that are placed at specific positions in the runway. This work holds significance in facilitating immediate runway identification during emergencies and finds applications in military operations, surveillance, and remote sensing domains. Keywords: Runway detection, Unmanned Aerial Vehicle, Histogram Equalization, Gaussian filtering, Independent Component Analysis, K-means clustering based segmentation
目的利用遥感数据和先进的图像处理技术,为无人驾驶飞行器(UAV)跑道自动检测提供一种新方法。方法:该方法包括基于高斯滤波器的去斑和直方图均衡化预处理,然后使用独立分量分析(ICA)进行特征提取,并使用 K-means 聚类算法进行分割。研究结果研究表明,即使在无标注数据集的情况下,也能成功进行无人机跑道检测,这凸显了所提方法的功效。值得注意的是,该研究有助于自动目标识别,特别是在合成孔径雷达(SAR)数据分析中,K均值聚类算法优于 Korn B 算法和形态学算法。新颖性:K-means 算法的工作原理是对从放置在跑道特定位置的各种传感器收集到的所有数据集进行聚类。这项工作有助于在紧急情况下立即识别跑道,并可应用于军事行动、监控和遥感领域。关键词跑道检测、无人机、直方图均衡化、高斯滤波、独立分量分析、基于 K-means 聚类的分割
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引用次数: 0
Optimizing Cellular Manufacturing Systems Through Multi-Objective Cobot Coordination and Tool Allocation 通过多目标机器人协调和工具分配优化单元制造系统
Pub Date : 2024-04-03 DOI: 10.17485/ijst/v17i14.72
S. M. Saleemuddin, Sanjeev Reddy K Hudgikar
Objectives: This study aims to enhance cellular manufacturing systems by optimizing cobot and tool assignments, maximizing flexibility, and minimizing production time, workload imbalances, energy consumption, error rates and rework. Methods: This study employs a sophisticated multi-objective optimization approach, integrating constraints into the cellular manufacturing system using advanced linear or integer programming techniques. The model is designed to dynamically adapt in real-time, allowing for flexibility in response to evolving production needs. We systematically evaluate cobot and tool assignments, balancing conflicting objectives within a comprehensive mathematical framework. The optimization process is fine-tuned to consider machine capacities, part type assignments, and tool compatibility, ensuring the practicality and realism of the proposed solutions. The overarching goal is to identify optimal configurations that minimize production time, workload imbalances, energy consumption, error rates and rework while maximizing system adaptability. Findings: The optimal cobot and tool assignments, determined through the multi-objective optimization model, yielded substantial improvements across critical metrics compared to a scenario without cobots. This data showcases a 26% reduction in production time, a 20% decrease in workload imbalance, a 20% improvement in flexibility, a 28% reduction in energy consumption, and a 26% decrease in error rates and rework when utilizing the proposed multi-objective optimization approach. These tangible improvements underscore the practical benefits of integrating cobots in cellular manufacturing systems.Top of Form Novelty: This study introduces a novel multi-objective optimization approach for cellular manufacturing, enhancing adaptability and efficiency through strategic cobot and tool assignments. Keywords: Cellular Manufacturing Systems, Cobots, Tool Assignment, Multi­Objective Optimization, Production Time, Workload Balancing, Energy Consumption, Error Rates, Flexibility
研究目的本研究旨在通过优化机器人和工具分配,最大限度地提高灵活性,并最大限度地减少生产时间、工作量不平衡、能源消耗、错误率和返工率,从而增强单元制造系统。研究方法本研究采用了一种复杂的多目标优化方法,利用先进的线性或整数编程技术将约束条件整合到单元制造系统中。该模型可实时动态调整,灵活应对不断变化的生产需求。我们系统地评估了机器人和工具的分配,在一个全面的数学框架内平衡了相互冲突的目标。我们对优化过程进行了微调,以考虑机器能力、零件类型分配和工具兼容性,从而确保所提解决方案的实用性和现实性。总体目标是确定最佳配置,最大限度地减少生产时间、工作量不平衡、能耗、错误率和返工,同时最大限度地提高系统适应性。研究结果通过多目标优化模型确定的最佳 cobot 和工具分配,与没有 cobot 的情况相比,在各项关键指标上都有显著改善。这些数据表明,利用所提出的多目标优化方法,生产时间减少了 26%,工作量不平衡减少了 20%,灵活性提高了 20%,能耗降低了 28%,错误率和返工率降低了 26%。这些实实在在的改进凸显了将机器人集成到单元化制造系统中的实际好处。 顶部新颖性:本研究为单元化制造引入了一种新颖的多目标优化方法,通过战略性的机器人和工具分配提高了适应性和效率。关键词细胞制造系统、机器人、工具分配、多目标优化、生产时间、工作量平衡、能耗、错误率、灵活性
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引用次数: 0
M/M/1 Interdependent Queuing Model with Vacation and Controllable Arrival Rates 带假期和可控到达率的 M/M/1 相互依存排队模型
Pub Date : 2024-04-03 DOI: 10.17485/ijst/v17i14.251
S. P. Subhapriya, M. Thiagarajan
Objectives: Rather than working nonstop in the service area, servers take vacations when they have no clients. To determine the probability and features of the queuing system, this study introduces controllable arrival rates and interdependency in the system's service and arrival processes. It also performs a numerical verification of the results. Methods: A recursive method is employed to solve the steady-state probability equations, yielding explicit iterative formulas under the assumption that a single server provides services to all clients. Here, customer arrivals are controlled as either faster or slower, with Poisson assumed by default. Findings: For this model, steady-state solutions and characteristics are derived and explored, and some numerical analysis is carried out using MATLAB. All the probabilities are expressed in terms of , which indicates the system when empty. The movement of the average number of customers in the system and the expected waiting time, and respectively, of the customers in the system is investigated through a graph. and decrease when dependence service rate, and faster arrival rate increase. Additionally, increases and decreases when the slower arrival rate increases. Novelty: Although there have been studies on vacation in queuing theory, this new approach aims to bridge the gap between vacation and interdependency in the arrival and service process, as well as controllable arrival rates. When vacations with predictable arrival rates are utilised advantageously for the benefit of both the server and the client, waiting times may be minimised and the most practical, economical service can be provided. Keywords: Markovian Queuing System, Vacation, Loss and Delay, Finite Capacity, Interdependent Arrival and Service Rates, Varying Arrival Rates, Bivariate Poisson Process
目标:服务器不是不停地在服务区工作,而是在没有客户时休假。为了确定排队系统的概率和特征,本研究在系统的服务和到达过程中引入了可控到达率和相互依赖关系。研究还对结果进行了数值验证。方法:采用递归法求解稳态概率方程,在单个服务器为所有客户提供服务的假设条件下得出明确的迭代公式。在此,客户到达时间被控制为较快或较慢,默认情况下假设为泊松。结果对于该模型,我们推导并探讨了稳态解和特征,并使用 MATLAB 进行了一些数值分析。所有概率都用 ,表示系统空闲时的情况。通过图表研究了系统中顾客平均人数和预期等待时间的变化。此外,当较慢的到达率增加时,预期等待时间也会增加,而当较快的到达率增加时,预期等待时间也会减少。新颖性:虽然排队理论中已有关于假期的研究,但这种新方法旨在弥合假期与到达和服务过程中的相互依赖性以及可控到达率之间的差距。如果能充分利用具有可预测到达率的假期,使服务器和客户都能受益,就能最大限度地减少等待时间,并提供最实用、最经济的服务。关键词马尔可夫排队系统、假期、损失和延迟、有限容量、相互依赖的到达率和服务率、变化的到达率、双变量泊松过程
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引用次数: 1
Surface modification of AZ61 Magnesium Alloy with Stelcar Alloy Powder Using Laser Cladding Technique 利用激光熔覆技术用 Stelcar 合金粉末对 AZ61 镁合金进行表面改性
Pub Date : 2024-04-03 DOI: 10.17485/ijst/v17i14.187
G. B. Sathishkumar, B. Asaithambi, V. Srinivasan
Objective: To examine the tribological and mechanical characteristics of the AZ61 alloy reinforced with Stelcar alloy powder by surface modification through laser cladding. Methods: Surface modification was done by using a laser cladding machine, where the input parameters including Scanning Speed (SS), Laser Power (LP) and Powder Feed Rate (PFR) were adjusted. Experimental design followed a L9 Taguchi approach, and optimization of input parameters for the surface modified AZ61 alloy reinforced with Stelcar alloy particles was achieved using Grey Relational Analysis (GRA). Output responses, namely wear volume and micro hardness were measured to assess the effectiveness of the optimization process. Findings: From the results obtained through the experiments, powder feed rate contributes to 82.81% of the variability in wear volume, whereas the laser power mostly impacts micro hardness; influencing it by 89.46% confirmed with ANOVA. In order to determine the optimal processing parameters among various objectives, this research applies the grey relational method. The results showed that the wear volume and micro hardness of the composite were significantly affected by the Stelcar reinforcement. Employing Grey relational analysis combined with several optimization objectives into a transparent method, resulting in a clad material with the lower wear volume and higher micro hardness. The optimized processing parameters predicted grey relational grades with an error rate of 1.39% and a significant contribution of 63.60% from laser power. This study confirmed that multi-objective optimization could enhance laser-cladded surface mechanical characteristics and laid out the theoretical foundation for this approach. Novelty: This study introduces an innovative approach to surface modification by employing the laser cladding technique to reinforce Stelcar alloy particles, thereby creating a dense coating on the substrate. Keywords: Laser Cladding, AZ61 magnesium alloy, Stelcar alloy, Coating, Optimization
目的研究用 Stelcar 合金粉末通过激光熔覆进行表面改性后增强的 AZ61 合金的摩擦学和机械特性。方法:使用激光熔覆技术进行表面改性:使用激光熔覆机进行表面改性,调整输入参数,包括扫描速度(SS)、激光功率(LP)和粉末进给速率(PFR)。实验设计采用 L9 Taguchi 方法,并使用灰色关系分析法(GRA)对使用 Stelcar 合金颗粒强化的表面改性 AZ61 合金的输入参数进行了优化。测量了输出响应,即磨损量和显微硬度,以评估优化过程的有效性。研究结果从实验结果来看,粉末进给率占磨损量变化的 82.81%,而激光功率对显微硬度的影响最大;经方差分析证实,激光功率对显微硬度的影响为 89.46%。为了确定各种目标之间的最佳加工参数,本研究采用了灰色关系法。结果表明,复合材料的磨损量和显微硬度受到 Stelcar 增强材料的显著影响。灰色关系分析法将多个优化目标结合在一起,形成了一种透明的方法,从而使复合材料具有更低的磨损量和更高的显微硬度。优化后的加工参数预测灰色关系等级的误差率为 1.39%,而激光功率的贡献率高达 63.60%。这项研究证实了多目标优化可以提高激光熔覆表面的机械特性,并为这种方法奠定了理论基础。新颖性:本研究采用激光熔覆技术强化 Stelcar 合金颗粒,从而在基体上形成致密涂层,为表面改性引入了一种创新方法。关键词: 激光熔覆激光熔覆 AZ61 镁合金 Stelcar 合金 涂层 优化
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Indian journal of science and technology
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