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Analogue Experimental Study of Fiber Formation on Two-Wheel Spinner 双轮纺丝机成纤维的模拟实验研究
Pub Date : 2020-05-15 DOI: 10.5545/sv-jme.2020.6557
B. Bizjan, B. Širok, M. Blagojevič
In this paper, the process of mineral fiber formation was investigated experimentally on a two-wheel spinner by means of high-speed imaging. Analogue isomalt melt was fiberized at different rotational speeds of spinner wheels, melt flow rates and impingement positions so that the fiberization process was dynamically similar to an industrial mineral wool production process. Images of fiber formation and transport reveal highly complex dynamics of these processes, as fibers mostly occur in form of 3D mutually intertwined structures such as clusters, strands and veils periodically shedding from the melt film. Despite the complexity of flow structures, there is a clear trend of increasing mean fiber length and expansion angle of the coaxial fiber-laden flow as the Weber number and the ratio of melt film velocity to blowing air velocity are increased. The fiberization efficiency (ratio of fiber mass deposited on the collecting mesh to the mass of melt poured) is affected by the impingement position and flow rate of melt as well as the Weber number of melt film. The optimum efficiency was attained at 30° (1 o’clock) impingement position and the ratio of melt film to blowing air flow velocity close to unity.
本文利用高速成像技术,在双轮纺纱机上对矿物纤维的形成过程进行了实验研究。模拟异麦芽糖熔体在不同纺丝轮转速、熔体流量和碰撞位置下进行纤维化,使纤维化过程与工业矿棉生产过程动态相似。纤维形成和运输的图像揭示了这些过程的高度复杂的动力学,因为纤维大多以3D相互交织的结构形式出现,如簇、股和面纱周期性地从熔融膜上脱落。尽管流动结构复杂,但随着韦伯数和熔膜速度与吹气速度之比的增大,同轴纤维负载流的平均纤维长度和膨胀角有明显的增加趋势。纤维化效率(沉积在收集网上的纤维质量与浇注的熔体质量之比)受熔体撞击位置和流速以及熔体膜的韦伯数的影响。在30°(1点钟方向)撞击位置,熔膜与吹气速度之比接近于1。
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引用次数: 0
Data-Driven Model-Free Control of Torque-Applying System for a Mechanically Closed-Loop Test Rig Using Neural Networks 基于神经网络的机械闭环试验台加矩系统数据驱动无模型控制
Pub Date : 2020-05-15 DOI: 10.5545/sv-jme.2019.6499
A. Parvaresh, M. Mardani
This paper presents a data-driven approach that utilizes the gathered experimental data to model and control a test rig constructed for the high-powered gearboxes. For simulating a wide variety of operational conditions, the test rig should be capable of providing different speeds and torques; this is possible using a torque-applying system. For this purpose, Electro-Hydraulic Actuators (EHAs) are used. Since applying accurate torque is a crucial demand as it affects the performance evaluation of the gearboxes, precise modelling of the actuation system along with a high-performance controller are required. In order to eliminate the need to solve complex nonlinear equations of EHA that originate from friction, varying properties of flow and similar, a data-driven system based on neural networks is used for modelling. In this manner, the model of the system, which captures the whole dynamic of the system, can be obtained without any simplifying assumptions. The model is validated with experimental data, and the learning factors are set to zero to reduce the high computational costs. After that, another network of neurons is used as a controller. The performance of the proposed controller under normal conditions and in the presence of disturbances are investigated. The results show a good tracking of this controller for various reference inputs in different conditions with acceptable characteristics. Additionally, the obtained results are compared with a conventional proportional-integral-derivative (PID) controller results, and the superior features of the proposed scheme is concluded.
本文提出了一种数据驱动的方法,利用收集到的实验数据对大功率变速箱试验台进行建模和控制。为了模拟各种各样的操作条件,试验台应该能够提供不同的速度和扭矩;这可以使用扭矩施加系统。为此,使用了电液执行器(EHAs)。由于应用准确的扭矩是一项至关重要的需求,因为它影响到变速箱的性能评估,因此需要精确的驱动系统建模以及高性能控制器。为了消除由于摩擦、流动特性变化等引起的EHA复杂非线性方程的求解需求,采用基于神经网络的数据驱动系统进行建模。这样,就可以在不作任何简化假设的情况下得到反映系统整体动态的系统模型。用实验数据对模型进行了验证,并将学习因子设置为零,以减少高昂的计算成本。之后,另一个神经元网络被用作控制器。研究了该控制器在正常情况下和存在干扰情况下的性能。结果表明,该控制器对不同条件下的各种参考输入具有良好的跟踪性能。此外,将所得到的结果与传统的比例-积分-导数(PID)控制器的结果进行了比较,得出了所提方案的优越性。
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引用次数: 2
Experimental Investigations of Thin-layer Drying of Leaves in a Heat-Pump Assisted Tray-type Batch Drying Chamber 热泵辅助托盘式间歇干燥室叶片薄层干燥的实验研究
Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2019.6510
A. K. Babu, G. Kumaresan, V. Antony Aroul Raj, R. Velraj
The design of a batch drying chamber with multiple trays for the thin-layer drying of fragile, heat-sensitive food materials, such as edible leaves, is a challenging task. It is essential to ensure good air distribution with minimum pressure drop in all the compartments of the drying chamber to obtain uniform drying of the product. In the present work, a drying chamber that was optimized from different configurations using computational fluid dynamics (CFD) software was fabricated and tested in the heat pump dryer. The experimental investigation was carried out with an optimized configuration for the temperature range of 50 ºC to 60 ºC, the relative humidity range of 20 % to 12 %, and air velocities of 1.41 m/s, 2.39 m/s, and 3.24 m/s. These optimal operating conditions were chosen based on an extensive literature survey on leaf drying. It was found that the drying process took place only in the falling rate period, fully controlled by the mechanism of liquid diffusion. The effects of air velocity on the performance parameters of the dryer were studied. Calculations based on the mean average parameters of the experimental data showed that a relatively higher heat utilization factor (0.17), moisture extraction ratio (0.375 kg/h), specific moisture extraction ratio (0.1529 kg/(kWh)), coefficient of performance (4.60), drying efficiency (76.23 %) and lower specific energy consumption (1.16 kW/kg) were obtained for a moderate drying velocity of 2.39 m/s in the heat pump drying process due to higher convection mass and heat transfer effects. Drying curves were plotted for different drying conditions and discussed. The findings were in agreement with those of many earlier research studies listed in the references section. The tested drying chamber can be used for drying all kinds of leaves in a heat pump dryer.
设计具有多个托盘的间歇式干燥室,用于易碎的热敏性食品材料(如可食用的叶子)的薄层干燥,是一项具有挑战性的任务。必须保证干燥室所有隔间的空气分布良好,压降最小,以获得产品的均匀干燥。本文利用计算流体力学(CFD)软件制作了不同构型的干燥室,并在热泵干燥机上进行了试验。实验条件为温度50 ~ 60℃,相对湿度20% ~ 12%,风速1.41、2.39、3.24 m/s。这些最佳操作条件是在广泛的文献调查的基础上选择的。结果表明,干燥过程只发生在下降速率阶段,完全由液体扩散机制控制。研究了风速对干燥机性能参数的影响。根据实验数据的平均参数计算表明,在2.39 m/s的干燥速度下,由于对流质量和换热效果较好,热泵干燥过程中获得较高的热利用系数(0.17)、吸湿率(0.375 kg/h)、比吸湿率(0.1529 kg/(kWh))、性能系数(4.60)、干燥效率(76.23%)和较低的比能耗(1.16 kW/kg)。绘制了不同干燥条件下的干燥曲线,并进行了讨论。这些发现与参考文献部分列出的许多早期研究的结果一致。所测试的干燥室可用于热泵干燥机中各种叶片的干燥。
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引用次数: 3
Gaussian Mixture Model Based Classification Revisited: Application to the Bearing Fault Classification 基于高斯混合模型的分类重述:在轴承故障分类中的应用
Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2020.6563
Branislav Panić, J. Klemenc, M. Nagode
Condition monitoring and fault detection are nowadays popular topic. Different loads, enviroments etc. affect the components and systems differently and can induce the fault and faulty behaviour. Most of the approaches for the fault detection rely on the use of the good classification method. Gaussian mixture model based classification are stable and versatile methods which can be applied to a wide range of classification tasks. The main task is the estimation of the parameters in the Gaussian mixture model. Those can be estimated with various techniques. Therefore, the Gaussian mixture model based classification have different variants which can vary in performance. To test the performance of the Gaussian mixture model based classification variants and general usefulness of the Gaussian mixture model based classification for the fault detection, we have opted to use the bearing fault classification problem. Additionally, comparisons with other widely used non-parametric classification methods are made, such as support vector machines and neural networks. The performance of each classification method is evaluated by multiple repeated k-fold cross validation. From the results obtained, Gaussian mixture model based classification methods are shown to be competitive and efficient methods and usable in the field of fault detection and condition monitoring.
状态监测和故障检测是当今的热门话题。不同的负载、环境等对部件和系统的影响不同,并可能诱发故障和故障行为。大多数故障检测方法都依赖于使用良好的分类方法。基于高斯混合模型的分类方法是一种稳定、通用的分类方法,可以应用于广泛的分类任务。主要任务是高斯混合模型的参数估计。这些可以用不同的技术来估算。因此,基于高斯混合模型的分类有不同的变体,其性能会有所不同。为了测试基于高斯混合模型的分类变量的性能和基于高斯混合模型的分类在故障检测中的通用性,我们选择使用轴承故障分类问题。此外,还与其他广泛使用的非参数分类方法进行了比较,如支持向量机和神经网络。通过多次重复k-fold交叉验证来评估每种分类方法的性能。结果表明,基于高斯混合模型的分类方法在故障检测和状态监测领域具有竞争力和有效性。
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引用次数: 16
Deep Stacked Auto-Encoder Network Based Tool Wear Monitoring in the Face Milling Process 基于深度堆叠自编码器网络的面铣削过程刀具磨损监测
Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2019.6285
V. Nguyen, V. Nguyen, V. Pham
Tool wear identification plays an important role in improving product quality and productivity in the manufacturing industry. The actual tool wear status with input cutting parameters may cause different levels of spindle vibration during the machining process. This research proposes an architecture comprising a deep learning network (DLN) to identify the actual wear state of machining tool. Firstly, data on spindle vibration signals are obtained from an acceleration sensor. The data are then pre-processed using the fast Fourier transform (FFT) method to reveal the relevant outstanding features in the frequency domain. Finally, the DLN is constructed based on stacked auto-encoders (SAE) and softmax, which is trained with the input data on the vibration features of the respective tool wear state. This DLN architecture is then used to identify the actual wear statuses of machining tool. The experimental results from the collected data show that the proposed DLN architecture is capable of identifying actual tool wear with high accuracy.
刀具磨损识别在制造业中对提高产品质量和生产效率起着重要的作用。在切削加工过程中,输入切削参数的实际刀具磨损状态会引起不同程度的主轴振动。本研究提出了一种包含深度学习网络(DLN)的结构来识别加工刀具的实际磨损状态。首先,从加速度传感器获取主轴振动信号数据。然后使用快速傅里叶变换(FFT)方法对数据进行预处理,以揭示频域中相关的突出特征。最后,基于堆叠自编码器(SAE)和softmax构建DLN,并使用输入数据对各自刀具磨损状态的振动特征进行训练。然后使用该DLN结构来识别机床的实际磨损状态。实验结果表明,所提出的DLN结构能够以较高的精度识别刀具的实际磨损。
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引用次数: 10
Control System for a Tensile-Testing Device Using Low-Cost Hardware and Open-Source Software 基于低成本硬件和开源软件的拉伸试验装置控制系统
Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6418
Matej Kranjec, Jernej Korinšek, M. Ambrož, R. Kunc
The aim of this study is to verify whether a Raspberry Pi 3 B+ can be utilized as a low-cost device for controlling a tensile-testing device used for material research purposes. A list of requirements based on already-available hardware was drawn up, which the new control system had to fulfil. To connect all the necessary equipment, a connection board was constructed, and some additional hardware was acquired for the system to be able to perform all the necessary tasks. The whole controlling system was also put in a small enclosure to make it portable. The control-system software was written in C++ using the Pigpio library. The developed system was then tested, and the results were compared to a commercially available Instron 8802 device. A comparison of the results shows that the upgraded equipment can produce comparable results to commercially available devices and is sufficiently accurate to be applied for research purposes for the characterization of soft tissues and other materials.
本研究的目的是验证树莓派3b +是否可以作为一种低成本的设备来控制用于材料研究目的的拉伸测试设备。根据现有硬件拟定了一份要求清单,新的控制系统必须满足这些要求。为了连接所有必要的设备,构建了一个连接板,并获得了一些额外的硬件,使系统能够执行所有必要的任务。整个控制系统也被放在一个小的外壳中,使其便于携带。控制系统软件是使用Pigpio库用c++编写的。然后对开发的系统进行了测试,并将结果与市售的Instron 8802设备进行了比较。结果的比较表明,升级后的设备可以产生与市售设备相当的结果,并且足够准确,可用于软组织和其他材料表征的研究目的。
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引用次数: 4
A Cyber-Physical Approach to the Management and Control of Manufacturing Systems 制造系统管理与控制的信息物理方法
Pub Date : 2019-12-20 DOI: 10.5545/sv-jme.2019.6156
Elvis Hozdić, Dominik Kozjek, P. Butala
Cyber-physical systems (CPSs) open up new perspectives for the design, development, implementation, and operation of manufacturing systems and will enable a paradigm shift in manufacturing. The objective of this research is to develop a new concept of cyber-physical production systems (CPPSs) and, on this basis, to address the issue of management and control, which is crucial for the effective and efficient operation of manufacturing systems. A new model of CPPS is proposed. The model integrates digitalized production planning, scheduling, and control functions with a physical part of manufacturing system and enables the self-organization of the elements in production. A case study demonstrates feasibility of the approach through the use of simulation experiments, which are based on real industrial data collected from a company that produces industrial and energy equipment.
信息物理系统(cps)为制造系统的设计、开发、实施和操作开辟了新的视角,并将使制造业的范式转变成为可能。本研究的目的是开发一种新的网络物理生产系统(CPPSs)概念,并在此基础上解决管理和控制问题,这对于制造系统的有效和高效运行至关重要。提出了一种新的cps模型。该模型将数字化生产计划、调度和控制功能与制造系统的物理部分集成在一起,使生产要素能够自组织。一个案例研究通过使用仿真实验证明了该方法的可行性,该实验基于从生产工业和能源设备的公司收集的真实工业数据。
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引用次数: 13
Overheating Reduction in Lightweight Framed Buildingswith Application of Phase Change Materials 相变材料在轻量化框架建筑中的应用
Pub Date : 2019-12-20 DOI: 10.5545/sv-jme.2019.6244
E. Zavrl, Gašper Zupanc, U. Stritih, M. Dovjak
The trend of lightweight framed building structures is gaining in popularity. Due to lower accumulation capability and thermal stability, buildings might be inclined to higher risk of overheating. The purpose of this study is to investigate overheating in lightweight framed buildings from the aspect of thermal comfort and energy efficiency in cooling season. Single-family house was modelled using DesignBuilder™ and located in moderate climate (Ljubljana, Slovenia). Heavyweight structure was compared to lightweight structure coupled with all 14 variations of phase change materials (PCM). Different strategies of PCM encapsulation (microencapsulated plasterboards, macroencapsulated additional layer), melting points (23°C, 24°C, 25°C, 26°C, 27°C), capacities (M182, M91 M51, M27) and thicknesses (125 mm, 250 mm) of PCM were investigated and compared. The best passive solution was primarily evaluated based on the thermal comfort characteristics: average zone operative temperature (To) bends in cooling season. Secondarily, the additional energy needed for cooling within each solution was compared to the maximum allowed annual energy consumed for cooling specified in legislation. Consequently, the most influential parameter was the melting point of the PCM structure. Based on the chosen criteria, the overheating was significantly reduced using macroencapsulated layer with melting point of 24°C and minimum capacity of M51 (max. To 26.3°C). Heavyweight structure enabled lower To (27.1°C) in the building compared to microencapsulated plasterboard solution with melting point at 23°C and thickness of 250 mm (28.8°C). Correctly designed passive solution can be used for the improvement of the design strategy and legislation towards overheating prevention.
轻型框架建筑结构的趋势越来越受欢迎。由于积累能力和热稳定性较低,建筑物可能倾向于较高的过热风险。本研究的目的是从冷季热舒适和能源效率的角度研究轻型框架建筑的过热问题。单户住宅位于斯洛文尼亚卢布尔雅那,使用DesignBuilder™进行建模。将轻量级结构与14种相变材料(PCM)相结合进行了比较。研究了不同的PCM封装策略(微封装石膏板、大封装附加层)、熔点(23°C、24°C、25°C、26°C、27°C)、容量(M182、M91、M51、M27)和厚度(125 mm、250 mm)。最佳被动解决方案主要根据热舒适特性进行评价:冷却季节区域平均工作温度(To)弯曲。其次,将每个解决方案所需的额外能源与立法规定的最大允许年度冷却能源消耗量进行比较。因此,影响最大的参数是PCM结构的熔点。根据所选标准,采用熔点为24°C、最小容量为M51(最大容量为5mm)的大封装层可显著降低过热。到26.3°C)。与熔点为23°C、厚度为250 mm(28.8°C)的微胶囊石膏板溶液相比,重型结构使建筑物的温度降低至27.1°C。正确设计的无源解决方案可用于改进设计策略和防止过热立法。
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引用次数: 4
Sustainability Assessment of Advanced Machining Technologies 先进加工技术的可持续性评估
Pub Date : 2019-11-18 DOI: 10.5545/sv-jme.2019.6351
L. Sterle, D. Grguraš, M. Kern, F. Pušavec
Efficient cooling and lubrication techniques are required to obtain sustainable machining of difficult-to-cut materials, which are the pillars of aerospace, automotive, medical and nuclear industries. Cryogenic machining with the assistance of lubricated Liquid Carbon Dioxide (LCO2) is a novel approach for sustainable manufacturing without the use of harmful water-based metalworking fluids (MWFs). In case of unavoidable use of MWFs under high pressure, such as turning finishing processes of difficult-to-cut materials, the pulsating high pressure delivery of MWFs prolongs the tool life and enables the control over chip length to prevent surface damage of high value-added parts. In this paper, sustainability assessment of both advanced principles was carried out, considering overall costs and operational safety. Experimental tests were executed on difficult-to-cut materials in comparison to conventional flood lubrication. For both techniques, longer tool life compared to flood lubrication was observed additional cleaner production and higher part quality led to reduced long-term overall costs. These advanced machining technologies are also operation safe, proving to be a sustainable alternative to conventional machining.
航空航天、汽车、医疗和核工业的支柱是难以切割的材料,为了获得可持续的加工,需要有效的冷却和润滑技术。在液态二氧化碳(LCO2)的润滑下进行低温加工是一种可持续制造的新方法,无需使用有害的水基金属加工液(MWFs)。在高压下不可避免的使用MWFs时,例如难切削材料的车削精加工过程,MWFs的脉动高压输送延长了刀具寿命,可以控制切屑长度,防止高附加值零件的表面损伤。本文在综合考虑总成本和运行安全的前提下,对两种先进原理进行了可持续性评价。对难以切割的材料进行了实验测试,并与传统的泛流润滑进行了比较。对于这两种技术,与全流量润滑相比,工具寿命更长,生产更清洁,零件质量更高,从而降低了长期总体成本。这些先进的加工技术操作安全,证明是传统加工的可持续替代方案。
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引用次数: 5
Editorial: Centenary of the University of Ljubljana and the study of mechanical engineering 社论:卢布尔雅那大学百年校庆与机械工程研究
Pub Date : 2019-11-18 DOI: 10.5545/sv-jme.2019.6465
This special issue of SV-JME celebrates the 100th anniversary of the UL and the studies of mechanical engineering and presents the research achievements of Slovenian UL scientists in the field of mechanical engineering. We have become a part of Slovenian intelligence objectively setting the boundaries for the development and advance of the Slovenian nation.
这期《SV-JME》特刊是为了庆祝UL和机械工程研究100周年,介绍斯洛文尼亚UL科学家在机械工程领域的研究成果。我们已经成为斯洛文尼亚情报部门的一部分,客观上为斯洛文尼亚民族的发展和进步设定了界限。
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引用次数: 0
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Strojniški vestnik – Journal of Mechanical Engineering
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