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Study on the influence of surface roughness on tensile and low-cycle fatigue behavior of electron beam melted Ti‐6Al‐4V 表面粗糙度对电子束熔化Ti - 6Al - 4V拉伸和低周疲劳性能影响的研究
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.1515/ijmr-2022-0131
Dongye Yang, Ke Si, Wenqi Tian, Xinqi Zhang
Abstract Surface quality is a key factor in determining the mechanical performance of metallic materials. In this study, the influence of surface roughness on quasi-static mode tensile and low fatigue behavior of electron beam melted (EBMed) Ti‐6Al‐4V was studied. The results showed that the microstructure of the EBMed Ti‐6Al‐4V is mainly composed of α and β phases. It was found that the yield strength of the as-polished EBMed sample was about 200 MPa higher than the original EBMed sample, and the fatigue life was three times that. The fatigue crack initiation and propagation were explored, and it was found that the fatigue life was reduced on account of the thermal stress concentration that was generated as a result of the solidification shrinkage and the local stress concentration.
摘要表面质量是决定金属材料力学性能的关键因素。本文研究了表面粗糙度对电子束熔化(EBMed) Ti - 6Al - 4V准静态模式拉伸和低疲劳行为的影响。结果表明:EBMed Ti - 6Al - 4V的微观结构主要由α相和β相组成;结果表明,抛光后的EBMed试样的屈服强度比原EBMed试样提高了约200 MPa,疲劳寿命是原EBMed试样的3倍。研究了疲劳裂纹的萌生和扩展过程,发现由于凝固收缩和局部应力集中而产生的热应力集中降低了疲劳寿命。
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引用次数: 0
The influence of rheology in the fabrication of ceramic-based scaffold for bone tissue engineering 流变学对骨组织工程用陶瓷支架制备的影响
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.1515/ijmr-2022-0245
Jameer K. Bagwan, Bharatkumar B. Ahuja
Abstract Bone tissue is the second most affected organ in the human body after blood. Tissue engineering is the area whereby a scaffold is used to regenerate the lost bone. However, the scaffold’s effectiveness is primarily based on the material and the fabrication process. The patient-specific structures are affected because of the fabrication process used to fabricate the scaffold as per requirement. In this regard, rheology plays an important role in the fabrication of the patient-specific scaffold, and it is a study of the flow of ink. This primarily affects both the conventional as well as the non-conventional fabrication processes. In this paper, the scaffold and bone tissue engineering, the different fabrication processes, and the importance of the rheological characterization are presented. In addition to this, the rheological properties of the developed HA/β-TCP composite slurry are evaluated for the extrusion-based additive manufacturing process. The developed ink’s rheological properties show that the flow behavior index of about 0.0497 ± 0.009, minimum flow stress required to make the ink flow of about 51.076 Pa at a strain rate of 0.111 %, and shape retention upto 75 % after 175 s are obtained. Also, different orientations are 3D printed using the developed slurry.
骨组织是人体中仅次于血液的第二大受影响器官。组织工程是使用支架来再生丢失的骨骼的领域。然而,支架的有效性主要取决于材料和制造过程。由于按照要求制造支架的制造过程,患者特定的结构受到影响。在这方面,流变学在患者特异性支架的制造中起着重要作用,它是对墨水流动的研究。这主要影响传统和非传统的制造工艺。本文介绍了支架和骨组织工程,不同的制造工艺,以及流变学表征的重要性。除此之外,还对开发的HA/β-TCP复合浆料的流变特性进行了评估,以用于基于挤出的增材制造工艺。制备的油墨流变性能表明,该油墨的流动性能指数约为0.0497±0.009,在应变率为0.111%时,使油墨流动速度约为51.076 Pa所需的最小流动应力,175 s后的形状保留率高达75%。此外,使用开发的浆液3D打印不同的方向。
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引用次数: 0
Mechanical behaviour, microstructure and texture studies of wire arc additive manufactured 304L stainless steel 304L不锈钢丝弧添加剂的力学性能、显微组织和织构研究
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.1515/ijmr-2022-0302
Minnam Reddy Suryanarayana Reddy, Guttula Venkata Sarath Kumar, Topalle Bhaskar, Subhasis Sahoo, Mekala Chinababu, Katakam Sivaprasad
Abstract Wire arc melting is considered one of the most efficient processes in additive manufacturing in terms of material printed to material consumed ratio. 304 stainless steel is one of the prominent stainless steels with superior corrosion resistance and mechanical properties. 304 stainless steel components were deposited by wire arc additive manufacturing, depositing subsequent layers in the same and perpendicular directions. Mechanical properties, microstructure, XRD and microtexture studies were done by EBSD have been done for both the conditions and compared. Mechanical properties were found to be similar for both the conditions whereas the microstructure and microtexture showed equiaxed grains for depositing in the same direction and columnar grains for deposition in the perpendicular direction.
电弧熔炼被认为是增材制造中打印材料与消耗材料比例最高的工艺之一。304不锈钢是一种突出的不锈钢,具有优异的耐腐蚀性和机械性能。采用电弧增材制造技术沉积304不锈钢部件,在相同和垂直方向上沉积后续层。用EBSD对两种条件下材料的力学性能、微观结构、XRD和显微织构进行了研究,并进行了比较。结果表明,两种条件下合金的力学性能基本一致,但微观组织和显微组织表现为沿同一方向沉积的等轴晶和沿垂直方向沉积的柱状晶。
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引用次数: 0
Investigation of mechanical and microstructure properties of metal inert gas based wire arc additive manufactured Inconel 600 superalloy 金属惰性气体基电弧添加剂制备Inconel 600高温合金的力学性能和显微组织性能研究
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.1515/ijmr-2022-0350
Harish T. Mani, Jerome Savarimuthu, Sathwic R. Varma, Muraleekrishnan B. Muraleedharan, Nibin K. Suni, Yadhukrishna Nandakumar
Abstract This work aims to fabricate the functionally graded Inconel 600 on stainless steel 304 block using the wire arc additive manufacturing process. The main goal of this study was to additively create a built block with Inconel 600 filler wire. Inconel 600 is a very interesting material because of its resistance to non-magnetic, corrosive media, stress corrosion cracking due to chlorine ions is non-existent, outstanding mechanical properties, good weldability and high strength under a variety of temperature conditions. Inconel 600 alloy was studied in this work utilizing metal inert gas based wire arc additive manufacturing. Torch travel speed 5 mm s −1 and current 140 A. The bottom, middle and top layers of the newly developed fabricated block were mechanically and metallurgically characterized. The microstructure and texture evolution were characterized by means of optical microscopy, and scanning electron microscopy with energy dispersive X-ray spectroscopy. Mechanical characterization was done using the Vickers hardness test and tensile testing. Results reveal that the wire arc additively manufactured top portion has a crystalline structure showing better strength and hardness. The average hardness value was found to be 197.97 HV, the average ultimate tensile strength obtained was 616.22 MPa for the fabricated component.
摘要本研究旨在利用电弧增材制造技术在304不锈钢块上制备功能分级的Inconel 600。本研究的主要目标是用Inconel 600填充线添加创建一个构建块。Inconel 600是一种非常有趣的材料,因为它具有抗非磁性,腐蚀性介质,不存在氯离子引起的应力腐蚀开裂,突出的机械性能,良好的可焊性和各种温度条件下的高强度。采用金属惰性气体电弧增材制造技术研究了英科乃尔600合金。火炬行进速度5mms−1,电流140a。对新开发的预制块的底层、中层和顶层进行了机械和冶金表征。利用光学显微镜、扫描电镜和x射线能谱仪对其微观组织和织构演变进行了表征。采用维氏硬度试验和拉伸试验进行了力学性能表征。结果表明,增材制造的丝弧顶部呈结晶结构,具有较好的强度和硬度。平均硬度值为197.97 HV,平均抗拉强度为616.22 MPa。
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引用次数: 0
Frontmatter 头版头条
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.1515/ijmr-2023-frontmatter10-11
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引用次数: 0
Production and electrochemical properties of the sol–gel α-Al2O3 coated stainless steel foams 溶胶-凝胶α-Al2O3包覆不锈钢泡沫的制备及其电化学性能
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-09-08 DOI: 10.1557/s43578-023-01150-2
Azade Yelten, Yasemin Kenar, I. Mutlu, S. Yilmaz
17–4 PH martensitic stainless steel foams are frequently used in surgery and dental tools. Porous morphology may increase the usage fields of these foams for biomedical aims. In this work, highly porous 17–4 PH martensitic stainless steel foams were produced with the space holder technique and coated with α-Al2O3 to improve chemical stability and surface properties. Mixing stainless steel, boron powders, and urea with polyvinyl alcohol, pressing the mixture at 180 MPa, removing the urea by dissolving it in water at room temperature, and then removing the binder in the raw pellets through sintering were sequentially performed to prepare the foams. Afterwards, the foams were dip-coated in sol–gel derived AlOOH gel for 7–14-21 days and, finally, heat-treated at 1260 °C to transform AlOOH into α-Al2O3. The physical, microstructural, and electrochemical properties of the foams were characterized. The metal ion release from the samples decreased thanks to the α-Al2O3 layer.
17-4 PH马氏体不锈钢泡沫经常用于外科手术和牙科工具。多孔形态可以增加这些泡沫在生物医学领域的应用范围。采用空间支架法制备高孔隙度17-4 PH马氏体不锈钢泡沫,并涂覆α-Al2O3以提高泡沫的化学稳定性和表面性能。将不锈钢、硼粉、尿素与聚乙烯醇混合,在180 MPa下加压,室温下用水溶解除去尿素,再通过烧结除去原料球团中的粘结剂,制备泡沫。然后,用溶胶-凝胶制备的AlOOH凝胶浸渍7-14-21天,最后在1260℃热处理,使AlOOH转化为α-Al2O3。对泡沫的物理、微观结构和电化学性能进行了表征。α-Al2O3层的存在降低了金属离子的释放量。
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引用次数: 0
Molecular dynamics simulations using machine learning potential for a-Si:H/c-Si interface: Effects of oxygen and hydrogen on interfacial defect states 基于机器学习势的a-Si:H/c-Si界面分子动力学模拟:氧和氢对界面缺陷态的影响
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-09-08 DOI: 10.1557/s43578-023-01155-x
Takayuki Semba, Jacob McKibbin, Ryosuke Jinnouchi, Ryoji Asahi
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引用次数: 1
In situ synthesis of UV-responsive mesoporous SiO2 drug release systems using the associates of anionic drugs and cationic silica source as templates 以阴离子药物和阳离子二氧化硅源为模板物的紫外响应介孔二氧化硅药物释放系统的原位合成
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-09-08 DOI: 10.1557/s43578-023-01148-w
Hanxia Tang, Yuqing Xue, Zhiming Wu, Wenqian Zhu, Fengzhu Lv, Yihe Zhang
One of the major challenges in medicine is the preparation of a controlled drug release system sensitive to environmental stimuli via a simple method. In the present work, the association of ibuprofen with (3-aminopropyl) triethoxysilane (APTES) was studied in detail. Then a mesoporous SiO2 (m-SiO2) drug release systems were synthesized via the simplified sol–gel method using the associates of ibuprofen and APTES as templates. Also, the m-SiO2 were in situ modified by UV-responsive groups to fabricate particles sensitive to pH and UV stimulus. On–off release behaviors were realized by further association of UV-responsive groups of the particles with β-cyclodextrins. Although slight harm of the particles to Gram-negative E. coli was observed due to the introduction of UV-responsive groups, it could be overcome by slight enlargement of the particle size. Therefore, the fabricated m-SiO2 particles were smart drug release systems.
利用一种简单的方法制备对环境刺激敏感的可控药物释放系统是医学领域面临的主要挑战之一。本文详细研究了布洛芬与(3-氨基丙基)三乙氧基硅烷(APTES)的缔合反应。然后以布洛芬和APTES为模板物,采用简化溶胶-凝胶法合成了介孔SiO2 (m-SiO2)释药体系。同时,利用紫外响应基团对m-SiO2进行原位修饰,制备出对pH值和紫外刺激敏感的颗粒。通过与β-环糊精进一步结合uv响应基团,实现了颗粒的开关释放行为。虽然由于引入了紫外线反应基团,观察到颗粒对革兰氏阴性大肠杆菌的轻微伤害,但可以通过稍微扩大颗粒大小来克服。因此,制备的m-SiO2颗粒是一种智能药物释放系统。
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引用次数: 0
Bio-physical investigation of calcium silicate biomaterials by green synthesis- osseous tissue regeneration 绿色合成硅酸钙生物材料骨组织再生的生物物理研究
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-09-05 DOI: 10.1557/s43578-023-01149-9
S. S. Muthulakshmi, S. Shailajha, B. Shanmugapriya, Hap Hydroxyapatite
CaSiO3 wollastonite biomaterials were synthesized by hydrothermal approach in three different weight percentages of SiO2 and CaO (CA—25:75, CB—50:50, and CC—75:25) extracted from silica sand and limestone. In vitro biological testing revealed the materials bioactivity in SBF and their antibacterial efficacy against Streptococcus aureus and Escherichia coli. By direct contact with the L929 mouse fibroblast cell line, the cell viability against synthesized biomaterials was examined. These bio-properties were interlinked with the degradation rate of biomaterials in biofluid, which was observed under Tris–Hcl immersion. The regulated degradation of synthesized biomaterial simultaneously constrained the alkaline pH shift, which is beneficial for bioactivation and biocompatibility. It attained a compressive strength of 73 MPa without failure, which is equivalent to or higher than conventional bioglass and suitable for load-bearing sites. The synthesized biomaterials acquire excellent bioactivity, biocompatibility, and mechanical stability through controlled degradation versus bone apatite formation in a balanced manner, supported by porously fused structure.
采用水热法从硅砂和石灰石中提取不同重量百分比的SiO2和CaO (ca: 25:75, cb: 50:50, CC-75:25),合成了CaSiO3硅灰石生物材料。体外生物学试验显示了该材料在SBF中的生物活性及其对金黄色链球菌和大肠杆菌的抑菌作用。通过直接接触L929小鼠成纤维细胞系,检测细胞对合成生物材料的活性。这些生物特性与生物材料在生物流体中的降解率相关,这是在Tris-Hcl浸泡下观察到的。合成的生物材料在调节降解的同时,抑制了碱性pH的变化,有利于生物活化和生物相容性。抗压强度达到73 MPa而不破坏,与传统生物玻璃相当或更高,适用于承重场所。合成的生物材料在多孔融合结构的支持下,通过平衡的方式控制降解和骨磷灰石形成,获得了优异的生物活性、生物相容性和机械稳定性。
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引用次数: 1
Impact of shock waves on morphological, structural, optical and dielectric properties of l-alaninium maleate crystals 激波对马来酸铝晶体形态、结构、光学和介电性能的影响
IF 0.8 4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-09-05 DOI: 10.1557/s43578-023-01143-1
M. Deepa, S. Sahaya, Jude Dhas, S. B. Dhas
Single crystals of l-alaninium maleate (LAM) were successfully grown by utilizing the Sankaranarayanan–Ramasamy (SR) method. The cut and polished crystal of LAM was subjected to shock waves of 1.7 Mach number. The dynamic shock wave impact on the test crystal in terms of morphological, structural, optical, and dielectric properties was analyzed using optical microscope, powder X-ray diffractometer, UV–Visible spectrometer, and impedance analyzer, respectively. From the observed data under shock-loaded conditions, LAM crystal exhibits a good structural stability against shock waves. The obtained values of optical transmittance of the test crystal for different number of shock pulses show that there is a slight reduction of transmission because of the induced defects and deformations formed under shocked conditions. From the dielectric study, it is observed that the values of dielectric constant and dielectric loss are reduced substantially under shock-loaded conditions.
采用Sankaranarayanan-Ramasamy (SR)法制备了l-马来酸铝(LAM)单晶。对LAM的切割抛光晶体进行了1.7马赫数的激波作用。利用光学显微镜、粉末x射线衍射仪、紫外可见光谱仪和阻抗分析仪分别分析了动态激波对测试晶体形态、结构、光学和介电性能的影响。在激波加载条件下的观测数据表明,LAM晶体对激波具有良好的结构稳定性。测试晶体在不同冲击脉冲次数下的透射率值表明,由于在冲击条件下产生的诱导缺陷和变形,透射率略有降低。从介电特性研究中可以看出,在冲击载荷条件下,介电常数和介电损耗的值大大降低。
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引用次数: 0
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International Journal of Materials Research
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