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Blood supply chain configuration and optimization under the COVID-19 using benders decomposition based heuristic algorithm 基于弯曲分解的启发式算法的COVID-19下血液供应链配置与优化
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-29 DOI: 10.1080/00207543.2023.2263088
Omid Abdolazimi, Mir Saman Pishvaee, Mohammad Shafiee, Davood Shishebori, Junfeng Ma, Sarah Entezari
AbstractDuring COVID-19, blood demand exceeded pre-pandemic levels due to reduced donations, causing shortages. Given the severe shortage, it's crucial to optimise blood use, prevent shortages, minimise wastage, and reduce unnecessary transfusions in all hospitalised patients. Designing a reliable blood supply chain network (BSCN) is an effective solution, especially for COVID-19 patients. This strategic decision significantly impacts emergency management performance. An efficient and reliable blood supply chain requires the consideration of multiple factors, including scarceness and perishability of blood, simultaneously. However, existing studies have not addressed all relevant factors in an integrated blood supply chain, and this paper aims to bridge this gap. Furthermore, an efficient Benders Decomposition based heuristic approach is proposed to solve the model. The solution approach has been compared with a set of commonly used meta-heuristic algorithms, including the red deer algorithm (RDA), tree growth algorithm (TGA), and genetic algorithm (GA). The outcomes illustrate that the proposed heuristic approach can solve small and large-size problems in significantly less CPU time than the other proposed solution approaches. For large-size problems, it can reduce the average CPU time by about 80% compared to TGA, about 80% compared to GA, and about 83% compared to RDA. A real case study has been implemented to validate the proposed mathematical model and solution method. The sensitivity analysis has been conducted to validate the significance of the model's parameters; consequently, several managerial insights have been derived.KEYWORDS: Supply chain managementCOVID-19Heuristic/meta-heuristic algorithmsBenders decomposition algorithm Data Availability StatementThe authors confirm that the data supporting the findings of this study are available within the article and its supplementary materials.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationNotes on contributorsOmid AbdolazimiOmid Abdolazimi received his MSc degree in Industrial Engineering from the School of Engineering at Kharazmi University in 2018. His current research interests include logistics and supply chain management and robust optimisation. He has published papers in international journals, including the Journal of Cleaner Production, Neural Computing and Applications, and the like. Now, he is a Ph.D. student at Mississippi State University in the USA. In his Ph.D. study, his research focus is on operations research principles and implementation-related research. He will participate in vessel-drone multi-modal transportation network development and optimisation and truck-drone-related disaster management.Mir Saman PishvaeeMir Saman Pishvaee received his Ph.D. in Industrial Engineering from the University of Tehran and is an Associate Professor at the Iran University of Science and Technology (IUST). He has published over 12
摘要COVID-19期间,由于献血减少,血液需求超过了大流行前的水平,造成短缺。鉴于严重短缺,优化血液使用,防止短缺,最大限度地减少浪费,并减少所有住院患者的不必要输血至关重要。设计一个可靠的血液供应链网络(BSCN)是有效的解决方案,特别是对COVID-19患者。这一战略决策显著影响应急管理绩效。高效可靠的血液供应链需要同时考虑多种因素,包括血液的稀缺和易腐性。然而,现有的研究并没有解决整合血液供应链中的所有相关因素,本文旨在弥补这一差距。在此基础上,提出了一种有效的基于Benders分解的启发式求解方法。将该方法与一组常用的元启发式算法进行了比较,包括马鹿算法(RDA)、树生长算法(TGA)和遗传算法(GA)。结果表明,与其他提出的解决方案相比,所提出的启发式方法可以在更少的CPU时间内解决小型和大型问题。对于大型问题,它可以将平均CPU时间比TGA减少约80%,比GA减少约80%,比RDA减少约83%。通过实例验证了所提出的数学模型和求解方法。进行敏感性分析,验证模型参数的显著性;因此,得出了一些管理见解。关键词:供应链管理covid -19启发式/元启发式算法benders分解算法数据可用性声明作者确认在文章及其补充材料中可以获得支持本研究结果的数据。披露声明作者未报告潜在的利益冲突。omid Abdolazimi于2018年获得哈拉兹米大学工程学院工业工程硕士学位。他目前的研究兴趣包括物流和供应链管理以及稳健优化。他曾在国际期刊上发表论文,包括《清洁生产杂志》、《神经计算与应用》等。现在,他是美国密西西比州立大学的博士生。在博士学习期间,他的研究重点是运筹学原理和实施相关的研究。他将参与船舶-无人机多式联运网络的开发和优化以及卡车-无人机相关的灾害管理。Mir Saman Pishvaee在德黑兰大学获得工业工程博士学位,现为伊朗科技大学(IUST)副教授。他在各种期刊上发表了120多篇论文,如能源,可再生能源,欧米茄,运输研究:E部分(TRE),以及施普林格出版社的几本书章节。他的研究领域是供应链管理、稳健优化和系统动力学。值得注意的是,根据ISI-ESI报告,他在2017年至2019年的研究人员(工程领域)中排名前1%。Mohammad Shafiee于2021年在亚兹德大学获得工业工程硕士学位。他的研究兴趣包括供应链管理、运筹学、调度和数据驱动优化。他曾在国际期刊上发表论文,包括《运筹学学会杂志》、《国际生产经济学杂志》和《运输研究:E部分》。此外,他还是《欧洲运筹学杂志》、《国际生产经济学杂志》和《国际生产研究杂志》等多家期刊的特约审稿人。Davood Shishebori目前是亚兹德大学工业工程系的教授兼系主任。他在伊朗科技大学(IUST)获得博士学位。他的研究兴趣是供应链管理、运筹学和设施选址。到目前为止,他已经在《交通研究:E部分》、《清洁生产杂志》、《神经计算与应用》等杂志上发表了一些不错的论文。马俊峰,2016年获得宾夕法尼亚州立大学工业工程与运筹学博士学位。他目前是密西西比州立大学工业与系统工程系的副教授。 他的研究主要集中在应用运筹学和数据分析在复杂系统设计中的应用,包括可持续物流系统设计、人类技术团队和制造系统设计。他的研究得到了美国多个机构的支持,如NSF, DOE, EPA, DOT, DOL, USDA和行业。他发表了100多篇同行评议期刊和会议论文集,并获得了多个最佳论文奖,如IISE D&M轨道最佳论文,IISE FDP轨道最佳论文和两次ASME-DFMLC学者奖。他是IDETC/CIE 2024年制造和生命周期设计(DFMLC)会议技术委员会副主席。他是工业与系统工程师学会(IISE)、美国机械工程师学会(ASME)、INFORMS和美国工程教育学会(ASEE)的活跃成员。Sarah Entezari于2019年获得亚兹德大学工业工程系工业工程硕士学位。她的研究兴趣包括物流和供应链管理、灾害管理、运输和稳健优化。她曾在国际期刊上发表论文,包括《计算机与工业工程杂志》和《清洁技术与环境政策杂志》。
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引用次数: 0
Use statistical analysis to approximate integrated order batching problem 用统计分析方法近似求解集成订单批量问题
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-28 DOI: 10.1080/00207543.2023.2260896
Sen Xue, Chuanhou Gao
AbstractThis paper highlights the tight relationship between the picking and packing processes in warehouse management and the need to consider them as an integrated problem. The study describes and models this integrated problem as a mixed-integer programming model, to optimise overall labour costs by determining the assignment of the subsets of orders, i.e. batches, for picking and packing. To address the issue of model complexity, the paper presents a statistical-based framework for generating approximate models and selecting the optimal one through examination. Based on the examination results, a pair-swapping heuristic is additionally proposed to be combined as a hybrid algorithm. Numerical experiments based on a real-world case demonstrate the effectiveness of the framework-proposed and selected hybrid algorithm by comparison with other framework-proposed approximate models, a solver, and existing heuristics. Our findings indicate that the combined usage of integrated picking and packing processes planning and the hybrid algorithm proposed and selected within the statistical-based framework can effectively reduce the cost of warehouse management.Keywords: Logisticswarehouseorder batchingmixed integer linear programmingMonte Carlo methodstatistical methods Data availability statementThe data that support the findings of this study are available from the corresponding author Chuanhou Gao, upon reasonable request.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThis work was funded by the National Nature Science Foundation of China [grant numbers 12071428, 62111530247 and 12320101001], and the Zhejiang Provincial Natural Science Foundation of China [grant number LZ20A010002].Notes on contributorsSen XueSen Xue received the B.S. degree in Information and Computing Science from Zhejiang University, Hangzhou, China in 2020. He is currently working toward the Ph.D. degree in Operations Research in the School of Mathematical Sciences, Zhejiang University, Hangzhou, China. His research interests include Integer Programming, machine learning and logistics.Chuanhou GaoChuanhou Gao received the B.Sc. degrees in Chemical Engineering from Zhejiang University of Technology, China, in 1998, and the Ph.D. degrees in Operational Research and Cybernetics from Zhejiang University, China, in 2004. From June 2004 until May 2006, he was a Postdoctor in the Department of Control Science and Engineering at Zhejiang University. Since June 2006, he has joined the Department of Mathematics at Zhejiang University, where he is currently a Full Professor. He was a visiting scholar at Carnegie Mellon University from Oct. 2011 to Oct. 2012. His research interests are in the areas of optimisation, chemical reaction network theory, machine learning, and thermodynamic process control. He is an associate editor of IEEE Transactions on Automatic Control and of International Journal of Adaptive Control and Signal Pr
摘要本文强调了仓库管理中拣选和包装过程之间的紧密关系,以及将它们作为一个综合问题来考虑的必要性。该研究将这一综合问题描述为一个混合整数规划模型并建立模型,通过确定订单子集(即批次)的分配来优化总体劳动力成本,用于采摘和包装。为了解决模型复杂性问题,本文提出了一种基于统计的近似模型生成框架,并通过检验选择最优模型。在检验结果的基础上,提出了一种配对交换启发式算法作为混合算法进行组合。基于实际案例的数值实验通过与其他框架提出的近似模型、求解器和现有启发式算法的比较,证明了框架提出的和选择的混合算法的有效性。研究结果表明,在基于统计的框架下,综合使用拣选和包装过程规划以及提出和选择的混合算法可以有效地降低仓库管理成本。关键词:物流仓库订单批处理混合整数线性规划蒙特卡罗方法统计方法数据可得性声明支持本研究结果的数据可由通讯作者高传厚根据合理要求提供。披露声明作者未报告潜在的利益冲突。本工作由国家自然科学基金项目[批准号12071428,62111530247和12320101001]和浙江省自然科学基金项目[批准号LZ20A010002]资助。作者简介薛森,2020年毕业于浙江大学信息与计算科学专业,获学士学位。他目前在浙江大学数学科学学院攻读运筹学博士学位,中国杭州。他的研究兴趣包括整数规划、机器学习和物流。高传厚,1998年获得浙江工业大学化学工程学士学位,2004年获得浙江大学运筹学与控制论博士学位。2004年6月至2006年5月,任浙江大学控制科学与工程系博士后。2006年6月加入浙江大学数学系,现任正教授。2011年10月至2012年10月任卡内基梅隆大学访问学者。主要研究方向为优化、化学反应网络理论、机器学习和热力学过程控制。他是《IEEE自动控制学报》和《国际自适应控制与信号处理杂志》的副主编。
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引用次数: 0
Digital twin-enabled process control in the food industry: proposal of a framework based on two case studies 食品工业中数字孪生过程控制:基于两个案例研究的框架建议
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-28 DOI: 10.1080/00207543.2023.2260495
Giovanni Paolo Carlo Tancredi, Eleonora Bottani, Giuseppe Vignali
AbstractNowadays many processes in the food industry are monitored in an automatic way, with the purpose of minimising the need for workforce and of ensuring the proper control of the quality and safety of the foodstuff. All the sensors share data with a centralised management unit, where often a Manufacturing Execution System collects and evaluates them. As reported in recent research, however, a further step that can be undertaken, exploiting Industry 4.0 enabling technologies, is the implementation of digital twin approaches, with the additional aim to prevent possible issues during production. In line with these considerations, this work aims at showing two different digital twin models intended for improving the control of as many real food systems. Liquid and powder fluids are taken as examples for highlighting the differences in the optimization of the two food processes, as well as for fully exploring the potential of the digital twin approach. Finally, based on the real data taken from two pilot plants, a framework for the selection of the best digital twin tool in the food sector is delineated.KEYWORDS: Digital twinproduction planning and controlfood processesprocess controlIndustry 4.0 Disclosure statementNo potential conflict of interest was reported by the author(s).Data availability statementData that support the findings of this study are available on request to the Corresponding author, prof. G. Vignali.Notes1 https://www.ni.com/it-it/shop/labview.html.2 https://www.bornemann.com/en-US/Home/.3 https://www.rtautomation.com/technologies/modbus-rtu/.4 http://www.kimo.it/wp-content/uploads/2016/10/24025.pdf.5 https://www.aec-smd.it/prodotto/m60sh86-to0512xxxc.6 https://www.aec-smd.it/product/smd1104lie.7 https://www.modbus.org/docs/PI_MBUS_300.pdf.8 https://www.ni.com/it-it/innovations/white-papers/14/the-modbus-protocol-in-depth.html.Additional informationNotes on contributorsGiovanni Paolo Carlo TancrediGiovanni Paolo Carlo Tancredi is Ph.D. Student in Industrial Engineering at the University of Parma. He graduated in Mechanical Engineering at the University of Parma in 2020, and began his research career, as a Research Fellow, with ‘Analysis and implementation in the field of advanced solutions on machines and assemblies of machines for the improvement of safety conditions at work’. His current field of research concerns the Digital Twin for data analysis and monitoring of production systems.Eleonora BottaniEleonora Bottani is full professor of Industrial Logistics at the Department of Engineering and Architecture of the University of Parma since November 2019. She graduated (with distinction) in Industrial Engineering and Management in 2002 and got her Ph.D. in Industrial Engineering in 2006, both at the University of Parma, where she currently has numerous academic duties. From a scientific point of view, she is active in research primarily related to logistics and supply chain management topics; secondary topics refer to the ind
摘要如今,食品工业中的许多过程都以自动方式进行监控,目的是尽量减少对劳动力的需求,并确保对食品质量和安全的适当控制。所有传感器都与一个集中管理单元共享数据,通常由制造执行系统收集和评估数据。然而,根据最近的研究报告,可以采取进一步措施,利用工业4.0支持技术,实施数字孪生方法,以防止生产过程中可能出现的问题。根据这些考虑,这项工作旨在展示两种不同的数字孪生模型,旨在改善对许多实际食品系统的控制。以液体和粉末流体为例,突出两种食品工艺优化的差异,并充分探索数字孪生方法的潜力。最后,基于两家试点工厂的真实数据,描绘了食品行业最佳数字孪生工具选择的框架。关键词:数字孪生生产计划和控制食品工艺过程控制工业4.0披露声明作者未报告潜在利益冲突。数据可用性声明支持本研究结果的数据可向通讯作者G. Vignali教授索取。Notes1 https://www.ni.com/it-it/shop/labview.html.2 https://www.bornemann.com/en-US/Home/.3 https://www.rtautomation.com/technologies/modbus-rtu/.4 http://www.kimo.it/wp-content/uploads/2016/10/24025.pdf.5 https://www.aec-smd.it/prodotto/m60sh86-to0512xxxc.6 https://www.aec-smd.it/product/smd1104lie.7 https://www.modbus.org/docs/PI_MBUS_300.pdf.8 https://www.ni.com/it-it/innovations/white-papers/14/the-modbus-protocol-in-depth.html.Additional informationNotes contributorsGiovanni保罗·卡洛Paolo Carlo Tancredi,帕尔马大学工业工程专业博士生。他于2020年毕业于帕尔马大学机械工程专业,并以研究员的身份开始了他的研究生涯,“在机器和机器组件的先进解决方案领域进行分析和实施,以改善工作安全条件”。他目前的研究领域是用于数据分析和生产系统监控的数字孪生。Eleonora Bottani自2019年11月起担任帕尔马大学工程与建筑系工业物流全职教授。她于2002年以优异的成绩毕业于工业工程与管理专业,并于2006年在帕尔马大学(University of Parma)获得工业工程博士学位,目前她在帕尔马大学担任多项学术职务。从科学的角度来看,她主要从事与物流和供应链管理相关的研究;次要主题是指工业厂房区域。她是科学论文的作者(或合著者)超过200篇(在Scopus上引用超过3800次;H-index = 32),担任60余种国际期刊的裁判,5种科学期刊的编委,多种期刊的副主编,1种科学期刊的总编辑。Giuseppe Vignali是帕尔马大学的副教授。他于2004年毕业于帕尔马大学机械工程专业。2009年,他获得了与食品加工分析和优化相关的工业工程博士学位。他的研究活动涉及食品加工/包装和工业厂房的安全/保障。他的研究成果涉及的主题发表了150多篇科学论文,其中大部分被Scopus数据库收录(Scopus引文数>1650;H-index = 22)。
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引用次数: 0
Deep reinforcement learning approach for dynamic capacity planning in decentralised regenerative medicine supply chains 分布式再生医药供应链动态容量规划的深度强化学习方法
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-26 DOI: 10.1080/00207543.2023.2262043
Chin-Yuan Tseng, Junxuan Li, Li-Hsiang Lin, Kan Wang, Chelsea C. White III, Ben Wang
AbstractDecentralized manufacturing has the benefits of fast fulfillment, reducing risks of distant delivery, and improving patient access to personalised regenerative medicine (PRM). Implementing the decentralised PRM manufacturing system successfully needs a capacity planning strategy involving inventory replenishment, capacity allocation, and demand sharing to mitigate the impacts of supplier disruption and satisfy demand with a high service level. However, existing methods for generating optimal capacity planning policies for such PRM systems require knowing the distributions of the supplier disruption and demand uncertainty, which is usually unknown for PRM supply chains. This study proposes a data-driven approach that can learn effective capacity planning policy under various manufacturing circumstances without knowing the exact distributions. The proposed approach utilises a production simulation model and a deep reinforcement learning method. Case study results demonstrate that the proposed method can outperform existing methods when ground-truth demand forecasts differ from priori estimations. The results also support that the proposed method not only can be applied in regenerative medicine but also in many other sectors.Keywords: Regenerative medicinedecentralised manufacturing systemreinforcement learningdynamic capacity planningsupply disruptiondemand uncertainty Disclosure statementNo potential conflict of interest was reported by the author(s).Data availability statementThe data that support the findings of this study are available from the corresponding author, C.-Y. Tseng, upon reasonable request.Additional informationFundingThe authors acknowledge that the research was supported by the BioFabUSA of Advanced Regenerative Manufacturing Institute [grant number T0171]. In addition, the simulation environment developed in this study is based on the concept depicted in work supported by the National Science Foundation [grant number EEC-1648035].Notes on contributorsChin-Yuan TsengChin-Yuan Tseng received his Ph.D. in Industrial Engineering with a specialisation in System Informatics and Control and a minor in Machine Learning from the Georgia Institute of Technology in 2023. His research focuses on simulation and AI for production systems and supply chain integration.Junxuan LiJunxuan Li is a senior scientist lead at Microsoft Business Emerging Technology, applying state-of-art Operation Research (OR) and Large Language Models (LLM) methodologies to business applications, e.g., ERP and CRM systems. Junxuan received his Ph.D. in Operations Research from Georgia Tech with a minor in AI, concentrating on sequential decision-making and dynamic control. The main application areas include smart supply chains, intelligent manufacturing, intelligent healthcare, field services, transportation, and e-commerce.Li-Hsiang LinLi-Hsiang Lin serves as an Assistant Professor in the Department of Mathematics and Statistics at Georgia State University. H
【摘要】分散式生产具有快速实现、降低远程交付风险和改善患者获得个性化再生医学(PRM)的机会等优点。成功实施分散式PRM制造系统需要一个包括库存补充、产能分配和需求共享的产能规划策略,以减轻供应商中断的影响,并以高服务水平满足需求。然而,现有的为此类PRM系统生成最优产能规划策略的方法需要知道供应商中断和需求不确定性的分布,这对于PRM供应链通常是未知的。本研究提出了一种数据驱动的方法,可以在不知道确切分布的情况下学习各种制造环境下有效的产能规划策略。该方法利用生产仿真模型和深度强化学习方法。实例研究结果表明,当真实需求预测与先验估计存在差异时,该方法优于现有方法。结果表明,该方法不仅可以应用于再生医学,还可以应用于许多其他领域。关键词:再生医学分散制造系统强化学习动态产能规划供应中断需求不确定性披露声明作者未报告潜在利益冲突。数据可用性声明支持本研究结果的数据来自通讯作者c - y。应合理要求。作者承认这项研究得到了先进再生制造研究所BioFabUSA的支持[授权号T0171]。此外,本研究中开发的模拟环境是基于美国国家科学基金会[资助号EEC-1648035]支持的工作中描述的概念。作者简介chin - yuan Tseng chin - yuan Tseng于2023年获得佐治亚理工学院工业工程博士学位,主修系统信息与控制,辅修机器学习。他的研究重点是生产系统和供应链集成的仿真和人工智能。李俊轩是微软商业新兴技术部门的高级科学家,负责将最先进的运筹学(OR)和大型语言模型(LLM)方法应用于商业应用,如ERP和CRM系统。他在佐治亚理工学院获得运筹学博士学位,辅修人工智能,主要研究顺序决策和动态控制。主要应用领域包括智能供应链、智能制造、智能医疗、现场服务、交通运输、电子商务等。林立祥,美国佐治亚州立大学数学与统计学系助理教授。他于2020年在佐治亚理工学院获得工业工程博士学位,主修统计学,辅修机器学习。他的研究集中在多个领域,包括计算机实验建模,非参数回归技术,以及工程应用创新方法的发展。王侃是佐治亚理工学院制造研究所(GTMI)的高级研究工程师,领导生物工程研究先进制造(AMBER)实验室。主要研究方向为组织工程、生物传感器、生物制造供应链模拟。他持有北京大学理论与应用力学学士学位,北京航空航天大学飞机设计硕士学位,佛罗里达州立大学工业与制造工程博士学位。自2013年获得博士学位以来,他撰写了80多篇期刊论文和4个书籍章节。他的工作继续推动先进制造和生物工程交叉领域的创新。White教授是佐治亚理工学院运输和物流施耐德国家主席。他最近的研究兴趣包括分析压力测试供应链实时信息的作用和价值,以提高下一代制造业供应链的竞争力,降低风险,以及医疗保健相关供应链,患者利益。他是IEEE会员,INFORMS会员,INFORMS爱德曼奖得主。他是财富500强公司康威公司(纽约证券交易所代码:CNW, 2004-2015)和世界经济论坛贸易便利化委员会的前董事会成员。本·王是佐治亚理工学院(GT)名誉教授。2012年至2022年,他担任乔治亚理工制造研究所的执行董事。
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引用次数: 0
Multi-population genetic algorithm with greedy job insertion inter-factory neighbourhoods for multi-objective distributed hybrid flow-shop scheduling with unrelated-parallel machines considering tardiness 考虑延迟的不相关并行多目标分布式混合流水车间调度的多种群贪婪作业插入厂间邻域遗传算法
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-26 DOI: 10.1080/00207543.2023.2262616
Hanghao Cui, Xinyu Li, Liang Gao, Chunjiang Zhang
AbstractDistributed manufacturing is gradually becoming the future trend. The fierce market competition makes manufacturing companies focus on productivity and product delivery. The hybrid flow shop scheduling problem (HFSP) is common in manufacturing. Considering the difference of machines at the same stage, the multi-objective distributed hybrid flow shop scheduling problem with unrelated parallel machines (MODHFSP-UPM) is studied with minimum makespan and total tardiness. An improved multi-population genetic algorithm (IMPGA) is proposed for MODHFSP-UPM. The neighbourhood structure is essential for meta-heuristic-based solving algorithms. The greedy job insertion inter-factory neighbourhoods and corresponding move evaluation method are designed to ensure the efficiency of local search. To enhance the optimisation ability and stability of IMPGA, sub-regional coevolution among multiple populations and re-initialisation procedure based on probability sampling are designed, respectively. In computational experiments, 120 instances (including the same proportion of medium and large-scale problems) are randomly generated. The IMPGA performs best in all indicators (spread, generational distance, and inverted generational distance), significantly outperforming existing efficient algorithms for MODHFSP-UPM. Finally, the proposed method effectively solves a polyester film manufacturing case, reducing the makespan and total tardiness by 40% and 60%, respectively.KEYWORDS: Distributed hybrid flow shop with unrelated parallel machinesMulti-objective scheduling considering total tardinessImproved multi-population genetic algorithmGreedy job insertion inter-factory neighbourhoodsRapid evaluation method for inter-factory neighbourhoodsSub-regional coevolution among multiple populations Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThis work is supported by the National Natural Science Foundation of China under Grant 51825502 and U21B2029.Notes on contributorsHanghao CuiHanghao Cui received the master’s degree in industrial engineering from Huazhong University of Science and Technology, Wuhan, China, 2021. He is currently pursuing the Ph.D. degree in mechanical engineering with the Huazhong University of Science and Technology. His research interests are in intelligent optimisation algorithms and their application to shop scheduling.Xinyu LiXinyu Li received the Ph.D. degree in industrial engineering from Huazhong University of Science and Technology (HUST), China, 2009. He is a Professor of the Department of Industrial & Manufacturing Systems Engineering, State Key Laboratory of Digital Manufacturing Equipment & Technology, School of Mechanical Science & Engineering, HUST. He had published more than 100 refereed papers. His research interests include intelligent scheduling, machine learning etc.Liang GaoLiang Gao received the Ph.D. degree in mechatronic engineering from Huazhong University of
摘要分布式制造正逐渐成为未来的发展趋势。激烈的市场竞争使得制造企业关注生产效率和产品交付。混合流水车间调度问题是制造业中常见的问题。考虑到同一阶段机器的差异性,以最小完工时间和总延迟为条件,研究了具有不相关并行机器的多目标分布式混合流水车间调度问题。针对MODHFSP-UPM,提出了一种改进的多种群遗传算法(IMPGA)。邻域结构是基于元启发式求解算法的关键。为了保证局部搜索的效率,设计了贪婪工作插入工厂间邻域和相应的移动评估方法。为了提高IMPGA的优化能力和稳定性,分别设计了多种群间的分区域协同进化和基于概率抽样的再初始化过程。在计算实验中,随机生成120个实例(包括相同比例的中型和大规模问题)。IMPGA在所有指标(扩散、代距离和倒代距离)上表现最好,明显优于现有的MODHFSP-UPM高效算法。最后,该方法有效地解决了一个聚酯薄膜制造案例,使完工时间和总延误时间分别减少了40%和60%。关键词:不相关并行机的分布式混合流水车间考虑总延迟的多目标调度改进多种群遗传算法贪婪作业插入厂间邻域厂间邻域快速评价方法多种群间的分区域协同进化披露声明作者未报道潜在利益冲突。项目资助:国家自然科学基金项目(no . 51825502, no . U21B2029)。崔尚豪,博士,2021年毕业于华中科技大学工业工程专业,硕士学位。他目前在华中科技大学攻读机械工程博士学位。主要研究方向为智能优化算法及其在车间调度中的应用。李新宇,2009年毕业于华中科技大学工业工程专业,获博士学位。现任华中科技大学机械科学与工程学院工业与制造系统工程系、数字化制造装备与技术国家重点实验室教授。他发表了100多篇论文。主要研究方向为智能调度、机器学习等。高亮,2002年毕业于华中科技大学机电工程专业,获博士学位。现任华中科技大学机械科学与工程学院工业与制造系统工程系、数字化制造装备与技术国家重点实验室教授。他发表了470多篇论文。主要研究方向为运筹学与优化、调度、大数据、机器学习等。高教授是《工业与生产工程》杂志《群与进化计算》的副主编。他是IET协同与智能制造的联合主编。张春江,2011年获华中科技大学工业工程学士学位,2016年获华中科技大学工业工程博士学位。现任华中科技大学讲师。他目前的研究兴趣包括进化算法、约束优化、多目标优化及其在生产调度中的应用。
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引用次数: 0
Security in modern manufacturing systems: integrating blockchain in artificial intelligence-assisted manufacturing 现代制造系统中的安全:在人工智能辅助制造中集成区块链
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-26 DOI: 10.1080/00207543.2023.2262050
Dhruv Patel, Chandan Kumar Sahu, Rahul Rai
AbstractProcess automation and mass customisation requirements of modern manufacturing systems are driven by artificial intelligence (AI). As AI derives decisions from data, securing the data against tampering is crucial to prevent ensuing operational risks. Additionally, manufacturing systems necessitate collaboration, transparency, and trust among participants while preserving a competitive advantage. Thus, we position blockchain, an enabler of transparent and secure operations, as a security solution for AI-assisted manufacturing systems. In this conceptual viewpoint paper, we present a framework to integrate blockchain in AI-assisted manufacturing systems. We highlight the special needs of manufacturing BCs over generic BCs. We delineate the ways in which manufacturing can be a beneficiary of the synergy between AI and BC. We discuss how BC and AI can accelerate early-phase product design, collaboration, and manufacturing processes and secure supply chains against counterfeit products and for ethical consumerism. Lastly, we identify the needs of modern manufacturing systems and cite a few examples of organisational failures to underscore the importance of security while delineating the significant challenges in adopting blockchain-based solutions in the manufacturing industry.Keywords: Blockchainindustry 4.0machine learningmanufacturingsecurity Disclosure statementNo potential conflict of interest was reported by the author(s).Data availability statement (DAS)Data sharing is not applicable to this article as no new data were created or analysed in this study.Notes1 https://www.adidas.com/us/creatorsclub2 https://www.nike.com/nike-by-you3 https://cloudnc.com/4 https://www.xometry.com/5 https://www.skuchain.com/6 https://www.adidas.com/us/creatorsclub7 https://www.nike.com/nike-by-youAdditional informationNotes on contributorsDhruv PatelDhruv Patel received his Master of Science degree in Mechanical Engineering from State University of New York at Buffalo, USA, in 2021. His thesis research focused on ‘Blockchain Based Secure Machine Learning Model Integration For Collaborative Manufacturing’.He is currently working as Data Process Engineer at Radiometer America in California, USA. In this role, he analyses complex production datasets to improve processes and product reliability working along with the R&D team. He specialises in the analysis and interpretation of intricate data sets derived from diverse production processes and equipment. His expertise lies in harnessing the power of manufacturing insights and data analytics to propose enhancements in processes, modifications in measurement techniques, and design refinements, all aimed at elevating product manufacturability and reliability. His work involves close collaboration with cross-functional teams, including Quality, Research and Development, and Production, to identify and implement valuable opportunities for enhancement.Chandan Kumar SahuChandan Kumar Sahu is currently pursuing his Ph.
摘要现代制造系统的过程自动化和大规模定制需求是由人工智能驱动的。由于人工智能从数据中得出决策,因此保护数据免受篡改对于防止随之而来的操作风险至关重要。此外,制造系统需要参与者之间的协作、透明和信任,同时保持竞争优势。因此,我们将区块链定位为透明和安全运营的推动者,作为人工智能辅助制造系统的安全解决方案。在这篇概念观点论文中,我们提出了一个将区块链集成到人工智能辅助制造系统中的框架。我们强调制造bc比仿制bc的特殊需求。我们描述了制造业可以成为人工智能和BC之间协同作用的受益者的方式。我们讨论了BC和AI如何加速早期产品设计、协作和制造流程,并确保供应链不受假冒产品和道德消费主义的影响。最后,我们确定了现代制造系统的需求,并列举了一些组织失败的例子,以强调安全的重要性,同时描述了在制造业中采用基于区块链的解决方案所面临的重大挑战。关键词:区块链工业4.0机器学习制造安全披露声明作者未报告潜在的利益冲突。数据可用性声明(DAS)数据共享不适用于本文,因为本研究没有创建或分析新的数据。注1 https://www.adidas.com/us/creatorsclub2 https://www.nike.com/nike-by-you3 https://cloudnc.com/4 https://www.xometry.com/5 https://www.skuchain.com/6 https://www.adidas.com/us/creatorsclub7 https://www.nike.com/nike-by-youAdditional information贡献者说明dhruv Patel dhruv Patel于2021年获得美国纽约州立大学布法罗分校机械工程硕士学位。他的论文研究重点是“基于区块链的协同制造安全机器学习模型集成”。他目前在美国加利福尼亚州的Radiometer America担任数据处理工程师。在此职位上,他与研发团队一起分析复杂的生产数据集,以改进流程和产品可靠性。他擅长分析和解释来自不同生产过程和设备的复杂数据集。他的专长在于利用制造洞察和数据分析的力量,提出流程改进、测量技术修改和设计改进,所有这些都旨在提高产品的可制造性和可靠性。他的工作涉及与包括质量、研发和生产在内的跨职能团队密切合作,以确定和实施有价值的改进机会。Chandan Kumar Sahu目前正在克莱姆森大学攻读汽车工程博士学位。他于2014年在印度国立理工学院获得学士学位,并于2020年在美国纽约州立大学布法罗分校获得机械工程硕士学位。从2014年到2017年,他领导了本田摩托车和摩托车印度公司新车型开发的认证。他对机器学习很感兴趣,重点是机器学习的几何属性和机械应用。他的研究领域包括增材制造、增强现实、网络物理系统,以及使用机器学习、图论和自然语言处理等计算工具的工程设计应用。他目前的研究致力于开发需求的数学模型,以捕获它们之间的相互关系,从而研究需求在系统演化过程中的作用。Rahul Rai于2020年加入克莱姆森大学汽车研究国际中心(CU-ICAR),担任汽车工程系院长特聘教授。他还在克莱姆森大学的计算机科学和机械工程系任职。他是克莱姆森大学科学与工程人工智能研究所(AIRISE)副主任。他指导几何推理和人工智能实验室(GRAIL),该实验室位于CU-ICAR和制造创新中心(CMI)。此前,他曾在布法罗-纽约州立大学机械和航空航天工程系任职(2012-2020)。Rai博士还在联合技术研究中心(UTRC)和帕洛阿尔托研究中心(PARC)拥有工业研究中心的经验。莱博士获得了学士学位。2000年获得学士学位和硕士学位 2002年毕业于印度兰契国家铸造与锻造技术研究所(NIFFT)和美国密苏里科技大学(Missouri S&T),获得制造工程学位。他于2006年在美国德克萨斯大学奥斯汀分校获得机械工程博士学位。Rai的研究重点是为制造、网络物理系统(CPS)设计、自治、协作人类技术系统、诊断和预测以及扩展现实(XR)领域开发计算工具。通过将工程创新与机器学习、人工智能、统计与优化以及几何推理等方法相结合,他的研究致力于解决上述领域的重要问题。他的研究得到了NSF、DARPA、ONR、ARL、NSWC、DMDII、CESMII、HP、NYSERDA和NYSPII的支持(PI/Co-PI资助总额超过2000万美元)。迄今为止,他在同行评议的会议和期刊上发表了100多篇论文,涵盖了广泛的问题。Rai博士是众多奖项的获得者,包括2009年HP设计创新奖,2017年ASME IDETC/CIE青年工程师奖,以及2019年PHM社会会议最佳论文奖。此外,Rai博士是国际生产研究杂志和ASME计算和信息科学工程杂志(JCISE)的副主编,并在ASME计算机和信息工程专业协会中担任重要的领导角色。
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引用次数: 0
A machine learning study to improve the reliability of project cost estimates 提高项目成本估算可靠性的机器学习研究
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-25 DOI: 10.1080/00207543.2023.2262051
Timur Narbaev, Öncü Hazir, Balzhan Khamitova, Sayazhan Talgat
Project managers need reliable predictive analytics tools to make effective project intervention decisions throughout the project life cycle. This study uses Machine learning (ML) to enhance the reliability in project cost forecasting. A XGBoost forecasting model is developed and computational experiments are conducted using real data of 110 projects representing 1268 cost data points. The developed model performs better than some Earned value management (EVM), ML (Random forest, Support vector regression, LightGBM, and CatBoost), and non-linear growth (Gompertz and Logistic) models. The model produces more accurate estimates at the early, middle, and late stages of the project execution, allowing for early warning signals for more effective cost control. In addition, it shows more accurate estimates in most projects tested, suggesting consistency when repeatedly used in practice. Project forecasting studies mainly used ML to estimate the project duration; a few ML studies estimated the project cost at the project’s conceptual stage. This study uses real data and EVM metrics, proposing an effective XGBoost model for forecasting the cost throughout the project life cycle.
项目经理需要可靠的预测分析工具来在整个项目生命周期中做出有效的项目干预决策。本研究利用机器学习(ML)来提高项目成本预测的可靠性。利用110个项目1268个数据点的实际数据,建立了XGBoost预测模型,并进行了计算实验。开发的模型比一些挣值管理(EVM)、ML(随机森林、支持向量回归、LightGBM和CatBoost)和非线性增长(Gompertz和Logistic)模型表现得更好。该模型在项目执行的早期、中期和后期阶段产生更准确的估计,允许更有效地控制成本的早期预警信号。此外,它在大多数测试的项目中显示出更准确的估计,表明在实践中反复使用时的一致性。项目预测研究主要使用机器学习来估计项目工期;一些机器学习研究在项目的概念阶段估计了项目成本。本研究使用真实数据和EVM指标,提出了一个有效的XGBoost模型,用于预测整个项目生命周期的成本。
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引用次数: 0
Human-centric production and logistics system design and management: transitioning from Industry 4.0 to Industry 5.0 以人为本的生产与物流系统设计与管理:从工业4.0向工业5.0过渡
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-25 DOI: 10.1080/00207543.2023.2246783
Eric H. Grosse, Fabio Sgarbossa, Cecilia Berlin, W. Patrick Neumann
Industry 4.0 was presented more than a decade ago as the fourth industrial revolution, aiming to significantly raise the level of sophistication of interconnected technologies and thus increase manufacturing industries’ profits. However, because the technology-driven narrow focus of Industry 4.0 on performance and profit fails to explain how to increase prosperity for all the stakeholders involved, the European Commission has introduced the concept of Industry 5.0. This vision overcomes the weaknesses of Industry 4.0 by paying explicit attention to outcomes for humans in the system and establishing an environment to create human-centric, resilient, and sustainable systems. Considering these developments, this position paper and editorial introducing the special issue of the International Journal of Production Research elaborates on the transition from Industry 4.0 to 5.0 through 10 papers focusing on the human-centric pillar of Industry 5.0 and its impacts on production and logistics system design and management. This work presents guidance for a more systemic approach needed in future research: to include empirically grounded works and data-driven multimethod approaches that consider diversity in system operators and human factors demands holistically in order to incorporate ethical implications missing from Industry 4.0 – in the pursuit of Industry 5.0 systems.
工业4.0是十多年前提出的第四次工业革命,旨在显著提高互联技术的复杂程度,从而增加制造业的利润。然而,由于技术驱动的工业4.0对绩效和利润的狭隘关注未能解释如何为所有相关利益相关者增加繁荣,欧盟委员会引入了工业5.0的概念。这一愿景通过明确关注系统中人类的结果,并建立一个环境来创建以人为本、有弹性和可持续的系统,从而克服了工业4.0的弱点。考虑到这些发展,本立场文件和社论介绍了《国际生产研究杂志》特刊,通过10篇论文阐述了从工业4.0到5.0的过渡,重点关注工业5.0的以人为中心的支柱及其对生产和物流系统设计和管理的影响。这项工作为未来研究中需要的更系统的方法提供了指导:包括基于经验的工作和数据驱动的多方法方法,这些方法从整体上考虑系统操作员和人为因素需求的多样性,以便在追求工业5.0系统的过程中纳入工业4.0中缺失的伦理含义。
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引用次数: 0
Digital-twin deep dynamic camera position optimisation for the V-STARS photogrammetry system based on 3D reconstruction 基于三维重建的V-STARS摄影测量系统数字孪生深度动态相机位置优化
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-22 DOI: 10.1080/00207543.2023.2252108
Likun Wang, Zi Wang, Peter Kendall, Kevin Gumma, Alison Turner, Svetan Ratchev
Photogrammetry systems are widely used in industrial manufacturing applications as an assistance measurement tool. Not only does it provide high-precision feedback for assembly process inspection and product quality assessment, but also it can improve the flexibility and robustness of manufacturing systems and production lines. However, with growing global competition and demands, companies are forced to enhance production efficiency, shorten production lifecycle and increase product variety by incorporating reconfigurable factory design that can meet challenging timeline and requirements. Although dynamic facility layout is widely investigated, the position selection for the photogrammetry system in dynamic manufacturing environment is usually overlooked. In this paper, dynamic layout of the V-STARS photogrammetry system is investigated and optimised in a digital-twin environment using deep reinforcement learning. The learning objectives are derived from the field of view (FoV) evaluation from point clouds 3D reconstruction, and collision detection from the digital twin simulated in Visual Components. The application feasibility of the proposed dynamic layout optimisation of the V-STARS photogrammetry system is verified with a real world industrial application.
摄影测量系统作为辅助测量工具广泛应用于工业制造领域。它不仅为装配过程检验和产品质量评估提供高精度反馈,而且可以提高制造系统和生产线的灵活性和鲁棒性。然而,随着全球竞争和需求的增长,公司被迫提高生产效率,缩短生产生命周期,并通过整合可重构的工厂设计来增加产品种类,以满足具有挑战性的时间和要求。虽然对动态设施布局进行了广泛的研究,但动态制造环境下摄影测量系统的位置选择问题往往被忽视。本文研究了V-STARS摄影测量系统在数字孪生环境下的动态布局,并利用深度强化学习对其进行了优化。学习目标来源于视觉组件中模拟的点云三维重建的视场(FoV)评估和数字孪生的碰撞检测。通过实际工业应用验证了所提出的V-STARS摄影测量系统动态布局优化的应用可行性。
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引用次数: 0
Collaborative management of the energy-water-carbon footprint: analysing the spatial network characteristics 能源-水-碳足迹协同管理:空间网络特征分析
2区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-21 DOI: 10.1080/00207543.2023.2258225
Xiuli Liu, Rui Xiong, Sandun C. Perera, Pibin Guo
AbstractWater and energy consumption and carbon emissions caused by humans have vital impacts on the natural environment. Due to the dramatic global environmental pollution problem, understanding the relationship between these factors is emerging as an important approach to realising sustainable development. However, with the strengthening of interregional trade links, it is difficult to manage and evaluate their relationship. Therefore, from the perspective of regional and industrial sectors, using the multiregional input-output (MRIO) model and social network analysis (SNA), our research explores an innovative analytical methodology to evaluate the characteristics of the energy-water-carbon spatial network, and a scheme is proposed to improve it. The results demonstrate that the characteristics of water scarcity and energy enrichment could lead to a net inflow of the water footprint and a net outflow of the energy and carbon footprints. Moreover, traditional high-energy-consumption industrial sectors contribute significantly to the energy and carbon footprints. The energy-water-carbon spatial network correlation is low and unstable, and it lacks rationalisation and balance in resource-based areas. Network-based energy-water-carbon research provides more insights toward understanding the carbon emission reduction responsibilities of industrial supply chains. Our findings provide a reference for reducing the energy-water-carbon footprint and achieving the carbon reduction goal of China.KEYWORDS: Collaborative managementenergy-water-carbon footprintmultiregional input–output analysissocial network analysisspatial network AcknowledgmentsWe also thank anonymous commentators and editors for their helpful suggestions.Disclosure statementNo potential conflict of interest was reported by the author(s).Data availability statementThe authors confirm that the data supporting the findings of this study are available within the article.Additional informationFundingThis research was supported by the National Natural Science Foundation of China (Grant No. 42001257 and 71874119), the Research on Philosophy and Social Sciences in Shanxi Province's Colleges and Universities (Grant No. 20210115), and the Major decision-making consulting projects in Shanxi Province in 2022 (Grant No. 2005).Notes on contributorsXiuli LiuXiuli Liu is a Professor in the Research Institute of Resource-based Economics at Shanxi University of Finance and Economics (Taiyuan, China). She received her Ph.D. in Natural Geography from Northwest Normal University (Gansu, China) in June 2013. Her research interests include regional economic management, energy ecology, and resource-based economic transformation. In this paper, she is mainly responsible for conceptualization, writing – review, and editing.Rui XiongRui Xiong is a graduate student in the Research Institute of Resource-based Economics at Shanxi University of Finance and Economics (Taiyuan, China). Her research interests include reso
摘要人类活动造成的水、能源消耗和碳排放对自然环境有着重要的影响。由于全球环境污染问题严重,了解这些因素之间的关系正成为实现可持续发展的重要途径。然而,随着区域间贸易联系的加强,很难管理和评价它们之间的关系。为此,本研究从区域和产业的角度出发,运用多区域投入产出(MRIO)模型和社会网络分析(SNA),探索了一种创新的评价能源-水-碳空间网络特征的分析方法,并提出了改进方案。结果表明,水资源短缺和能源富集的特征导致了水足迹的净流入和能源足迹和碳足迹的净流出。此外,传统的高能耗工业部门对能源和碳足迹的贡献很大。资源型地区能源-水-碳空间网络相关性低且不稳定,缺乏理性化和平衡性。基于网络的能源-水-碳研究为理解工业供应链的碳减排责任提供了更多的见解。研究结果可为中国减少能源-水-碳足迹,实现碳减排目标提供参考。关键词:协同管理能源-水-碳足迹多区域投入产出分析社会网络分析空间网络致谢我们也感谢匿名评论者和编辑提出的有益建议。披露声明作者未报告潜在的利益冲突。数据可用性声明作者确认在文章中可以获得支持本研究结果的数据。本研究得到国家自然科学基金项目(批准号:42001257和71874119)、山西省高校哲学社会科学研究项目(批准号:20210115)和山西省2022年重大决策咨询项目(批准号:2005)的资助。作者简介刘秀丽,山西财经大学(太原)资源经济研究所教授。2013年6月毕业于西北师范大学自然地理专业,获博士学位。主要研究方向为区域经济管理、能源生态、资源型经济转型。在本文中,她主要负责构思、审稿和编辑工作。熊锐,山西财经大学(太原)资源经济研究所研究生。主要研究方向为资源环境与区域可持续发展、能源生态、资源型经济转型。在本文中,她主要负责文章的审稿和编辑工作。Sandun C. Perera,他是内华达大学里诺分校商学院商业分析和运营副教授。他的研究重点是运营管理、供应链管理、医疗保健运营管理中的颠覆性技术,以及运营与业务中其他功能领域之间的接口。在这篇论文中,他主要负责监督、撰稿和编辑。郭丕斌,山西经济管理学院教授。主要从事科技创新、区域发展、能源技术创新研究。中国山西省名师,山西省学术技术带头人。在本文中,他的贡献是提出方法。
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引用次数: 0
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International Journal of Production Research
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