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Development of ITER TF Coil Assembly Technique, Integration of Winding Pack into Coil Case ITER TF线圈组装技术的发展,线圈包与线圈盒集成
M. Nakamoto, Y. Kasai, T. Baba, K. Sakamoto, Tatsuya Shimizu, K. Saito, N. Koizumi, M. Nakahira, E. Fujiwara, M. Yamane, T. Minato, K. Kuno
Synopsis : The ITER Toroidal Field (TF) coil is a D-shaped superconducting magnet. A set of 18 TF coils forms a donut shape when assembled around the ITER vacuum vessel. The magnetic property of a coil is characterized by a current center line (CCL). To serve their function as plasma containment magnets, severe requirement of φ2.6 mm cylindrical tolerance is defined for the critical portion of the TF coils. In previous study, the manufacturing tooling and procedure have been developed and applied for manufacturing of Winding Packs (WP) and TF Coil Case (TFCC) subassemblies. In integration of a WP into a TFCC, predetermined CCL of the WP shall be controlled and transferred to reference points of the TFCC. For precise control of the CCL positions, deformations of the WP and the TFCC must be controlled. Also, the precise tracking of the CCL position required some techniques to evaluate the CCL positions even after the WP is completely covered by the TFCC. Techniques have been developed through welding trials and structural simulation analysis. Those techniques are applied to TF coil production and two TF coils have been completed successfully.
简介:ITER环形场线圈是一个d形超导磁体。一组18个TF线圈在ITER真空容器周围组装时形成甜甜圈形状。线圈的磁性可以用电流中心线(CCL)来表征。为发挥等离子体密封磁体的功能,对TF线圈的关键部分规定了φ2.6 mm圆柱公差的严格要求。在之前的研究中,已经开发了制造工具和工艺,并应用于绕组包(WP)和TF线圈箱(TFCC)组件的制造。在将WP集成到TFCC中,应控制WP的预定CCL并将其转移到TFCC的参考点。为了精确控制CCL的位置,必须控制WP和TFCC的变形。此外,即使在WP完全被TFCC覆盖之后,CCL位置的精确跟踪也需要一些技术来评估CCL位置。通过焊接试验和结构模拟分析,开发了相应的技术。将这些技术应用于TF线圈的生产,并成功地完成了两个TF线圈的生产。
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引用次数: 3
Manufacturing of ITER Toroidal Field Coil in Japan ITER环形场线圈在日本的制造
N. Koizumi, M. Nakahira
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引用次数: 2
Development of ITER Toroidal Field Coil Winding Packs ITER环形场线圈绕线包的研制
H. Kajitani, M. Nakamoto, T. Suwa, M. Yamane, Y. Takahashi, K. Matsui, N. Koizumi, M. Nakahira, T. Minato, K. Kuno, K. Sakaguchi, Yuichi Yoshizawa
Synopsis: The National Institutes for Quantum and Radiological Science and Technology (QST) is responsible for manufacturing nine ITER TF coil winding packs (WPs). QST has been proceeding WP manufacturing, the procedure for which has been developed through qualification trials and the authors’ experiences. However, since the WP is a huge superconducting coil that has never been fabricated so far, technical challenges newly arose when manufacturing the first WP, such as tight WP dimension tolerance, current center line (CCL) position control and non-destructive examination (NDE) for joint performance. In addition, unexpected discharge happened at instrumentation wires going through the ground insulation layer after the WP cold test. The authors resolved these problems by clarifying the root causes and developing new techniques through additional qualification trials. As a result, WP fabrication is now in the series production phase. In fact, six WPs have been fabricated and manufacturing of the remaining three WPs is on-going.
简介:美国国家量子与放射科学技术研究所(QST)负责制造9个ITER TF线圈绕组包(WPs)。QST一直在进行WP制造,该程序已通过资格试验和作者的经验开发。然而,由于WP是一个巨大的超导线圈,迄今为止从未制造过,因此在制造第一个WP时出现了新的技术挑战,例如严格的WP尺寸公差,电流中心线(CCL)位置控制和接头性能的无损检测(NDE)。此外,在WP冷试验后,穿过接地绝缘层的仪表导线发生了意外放电。作者通过进一步的鉴定试验,澄清了这些问题的根源,并开发了新的技术。因此,WP制造现在处于批量生产阶段。事实上,已经制造了6个WPs,其余3个WPs正在制造中。
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引用次数: 1
理事就任のご挨拶 理事就任致词
H. Hirai
{"title":"理事就任のご挨拶","authors":"H. Hirai","doi":"10.2221/jcsj.55.313","DOIUrl":"https://doi.org/10.2221/jcsj.55.313","url":null,"abstract":"","PeriodicalId":143949,"journal":{"name":"TEION KOGAKU (Journal of Cryogenics and Superconductivity Society of Japan)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2020-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128871063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
運営委員会委員長就任の挨拶 运营委员会委员长就任致词
S. Yoshida
{"title":"運営委員会委員長就任の挨拶","authors":"S. Yoshida","doi":"10.2221/jcsj.55.366","DOIUrl":"https://doi.org/10.2221/jcsj.55.366","url":null,"abstract":"","PeriodicalId":143949,"journal":{"name":"TEION KOGAKU (Journal of Cryogenics and Superconductivity Society of Japan)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2020-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133537254","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Thickening of YBa2Cu3Oy-coated Conductors Fabricated by Self-heating Technique Using Pulsed Laser Deposition Method and Superconducting Properties in Magnetic Field 脉冲激光自热法制备yba2cu3oy涂层导体的增厚及磁场超导性能
Y. Ichino, W. Sato, Y. Tsuchiya, Y. Yoshida
Synopsis : We fabricated YBa 2 Cu 3 O y (YBCO)coated conductors (CCs) 0.4 - 8.6 μ m in thickness on Hastelloy metal substrates with oxide-textured layers, including IBAD-MgO, which were heated by a self-heating technique (SHT) using the pulsed laser deposition method. The substrate temperature ( T s ) measured with a thermocouple or pyrometer was feedback-controlled (FBC) during deposition. It was possible to suppress a-axis grains even in a thick when using the SHT. The critical current ( I c ) of the YBCO CCs with a thickness of 4.9 μ m reached 1080 A/cm-w at 77 K and in a self-field. In addition, 3.0 - 9.0 vol.%BHO-doped YBCO CCs with a thickness of 3.0 μ m were fabricated using pyrometer FBC. The I c in a magnetic field at 77 K was optimized by adding 3.0 vol.%BHO.
摘要:利用脉冲激光自热沉积技术(SHT)在哈氏合金(Hastelloy)基体上制备了厚度为0.4 ~ 8.6 μ m的YBCO涂层导体(CCs)。在沉积过程中,用热电偶或高温计测量衬底温度(T s),反馈控制(FBC)。当使用SHT时,即使在厚层中也可以抑制a轴晶粒。厚度为4.9 μ m的YBCO cc在77 K和自场条件下的临界电流为1080 a /cm-w。此外,利用高温法FBC制备了3.0 ~ 9.0 vol.% bho掺杂的YBCO cc,其厚度为3.0 μ m。在77 K的磁场中,加入3.0 vol.%的BHO,优化了ic。
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引用次数: 0
液体ヘリウム回収記 液氦回收记
Motomu Nakamura
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引用次数: 0
Development of Double-pancake for ITER Toroidal Field Coil ITER环形场线圈双煎饼的研制
T. Suwa, H. Kajitani, M. Nakamoto, Y. Takahashi, Kazumi Yoshizawa, Y. Uno, K. Matsui, N. Koizumi, M. Nakahira, K. Nomoto, K. Kuno, E. Fujiwara, K. Sakaguchi, Yuichi Yoshizawa
Synopsis: Double-pancake (DP) of ITER Toroidal Field (TF) coil consists of a cable-in-conduit conductor with Nb3Sn strands and a radial plate (RP). In the TF coil winding manufacturing process, a significant technical issue that was considered is that the difference of length between the heat-treated conductor and the RP grove must be controlled within 0.023% to insert the conductor into the RP. This technical issue was solved by developing a highly accurate winding system and an RP assembly process to adjust the groove length. However, RP assembly was not able to begin before the winding is heat-treated, because the RP groove length is adjusted to the heat-treated conductor length in the assembly process developed. Therefore, it was difficult to satisfy the schedule required by ITER using this original manufacturing process. To solve this issue, an accuracy prediction method for the heat-treated conductor length was developed in which a highly accurate manufacturing process is used, and RP assembly can proceed in parallel with the winding manufacturing process. Applying this optimized process, both the required accuracy of the winding and the scheduling requirements of ITER are successfully satisfied for the series production of TF coil windings.
摘要:ITER环形场(TF)线圈的双煎饼(DP)由带Nb3Sn股的导管内电缆导体和径向板(RP)组成。在TF线圈绕组制造过程中,考虑到的一个重要技术问题是,热处理导体与RP凹槽之间的长度差必须控制在0.023%以内,才能将导体插入RP。通过开发高精度的缠绕系统和RP装配工艺来调整槽长,解决了这一技术问题。然而,在绕组进行热处理之前,RP组装无法开始,因为在开发的组装过程中,RP槽长度调整为热处理导体的长度。因此,采用这种原始的制造工艺很难满足ITER的工期要求。为了解决这一问题,提出了一种热处理导体长度的精度预测方法,该方法采用高精度的制造工艺,RP装配可以与绕组制造工艺并行进行。采用优化后的工艺,成功地满足了TF线圈绕组批量生产的精度要求和ITER的调度要求。
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引用次数: 0
Normal-zone Propagation in Helical Coils of Large Helical Device 大型螺旋装置螺旋线圈的法向区传播
S. Imagawa, T. Obana, S. Hamaguchi, N. Yanagi, T. Mito
Synopsis: Large Helical Device (LHD) has been in operation since 1998. Propagation of a normal zone has been observed 26 times in a pair of helical coils, named H1 and H2, of the LHD during the 21 years of operation. The only fourth propagation resulted in quick discharge due to the imbalance voltage higher than the preset value of 0.2 V, whereas the propagation in the other cases stopped within a few seconds. Each the coil is divided into three blocks, named H-I, H-M, and H-O, from the inside. Since the conductor of the helical coils consists of NbTi/Cu strands, a pure aluminum stabilizer clad with a Cu-2%Ni layer, and a copper sheath, the current center shifts from the superconducting wires to the pure aluminum stabilizer at the normal zone. Therefore, imbalance voltages between H1 and H2 are induced in all the blocks during propagation of a normal zone. The crosssectional position of the conductor in which the normal zone propagates can be estimated from the difference of the imbalance voltages among the blocks. In 2001, pickup coils were installed along the helical coils by the pitch of 30 degree of the poloidal angle in order to detect the position of a propagating normal zone. The pickup coils detect the change in magnetic field by a shift of current center at the normal zone. The position and velocity of propagating normal zones were detected successfully 15 times after the 10th propagation. Most of the normal zones were induced at the bottom of the coils, and all of them propagated to one side, which is downstream of the transport current, with recovery on the opposite side. As the results of investigation of all the data, normal zones are considered to have been induced in the conductor in the first or last turn of the first or second layer of the H-I block. Therefore, normal zones should be induced at the position under the worst cooling condition with large disturbance due to slippage of the conductor against the helical coil case.
简介:大型螺旋装置(LHD)自1998年开始运行。在21年的运行中,在LHD的一对名为H1和H2的螺旋线圈中观察到26次正常区的传播。由于不平衡电压高于预设值0.2 V,只有第四次传播导致快速放电,而其他情况下的传播在几秒钟内停止。每个线圈从内部分成三个块,分别命名为H-I、H-M和H-O。由于螺旋线圈的导体由NbTi/Cu股、覆有Cu-2% ni层的纯铝稳定剂和铜护套组成,电流中心在正常区域从超导导线转移到纯铝稳定剂。因此,在正常区域的传播过程中,H1和H2之间的不平衡电压在所有块中都被诱导。导体中正常区传播的横截面位置可以通过块间不平衡电压的差来估计。在2001年,拾取线圈沿着螺旋线圈以30度的极向角安装,以检测传播的法线区域的位置。感应线圈通过电流中心在正常区域的移动来检测磁场的变化。在第10次繁殖后,成功检测了15次繁殖正常区的位置和速度。大部分的正常区在线圈的底部产生,所有的正常区都传播到输运电流的下游一侧,恢复在相反的一侧。根据所有数据的调查结果,认为在H-I块的第1层或第2层的第1匝或最后1匝导体中已感应到正常带。因此,正常区应在最坏的冷却条件下,由于导体对螺旋线圈外壳的滑动而产生较大扰动的位置诱导。
{"title":"Normal-zone Propagation in Helical Coils of Large Helical Device","authors":"S. Imagawa, T. Obana, S. Hamaguchi, N. Yanagi, T. Mito","doi":"10.2221/jcsj.55.357","DOIUrl":"https://doi.org/10.2221/jcsj.55.357","url":null,"abstract":"Synopsis: Large Helical Device (LHD) has been in operation since 1998. Propagation of a normal zone has been observed 26 times in a pair of helical coils, named H1 and H2, of the LHD during the 21 years of operation. The only fourth propagation resulted in quick discharge due to the imbalance voltage higher than the preset value of 0.2 V, whereas the propagation in the other cases stopped within a few seconds. Each the coil is divided into three blocks, named H-I, H-M, and H-O, from the inside. Since the conductor of the helical coils consists of NbTi/Cu strands, a pure aluminum stabilizer clad with a Cu-2%Ni layer, and a copper sheath, the current center shifts from the superconducting wires to the pure aluminum stabilizer at the normal zone. Therefore, imbalance voltages between H1 and H2 are induced in all the blocks during propagation of a normal zone. The crosssectional position of the conductor in which the normal zone propagates can be estimated from the difference of the imbalance voltages among the blocks. In 2001, pickup coils were installed along the helical coils by the pitch of 30 degree of the poloidal angle in order to detect the position of a propagating normal zone. The pickup coils detect the change in magnetic field by a shift of current center at the normal zone. The position and velocity of propagating normal zones were detected successfully 15 times after the 10th propagation. Most of the normal zones were induced at the bottom of the coils, and all of them propagated to one side, which is downstream of the transport current, with recovery on the opposite side. As the results of investigation of all the data, normal zones are considered to have been induced in the conductor in the first or last turn of the first or second layer of the H-I block. Therefore, normal zones should be induced at the position under the worst cooling condition with large disturbance due to slippage of the conductor against the helical coil case.","PeriodicalId":143949,"journal":{"name":"TEION KOGAKU (Journal of Cryogenics and Superconductivity Society of Japan)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2020-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130023673","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of Double Pancake Manufacturing Technology for ITER TF Coil ITER TF线圈双煎饼制造技术的发展
M. Iguchi, H. Kajitani, K. Takano, S. Ando, Y. Uno, K. Matsui, N. Koizumi, M. Nakahira, E. Fujiwara, K. Sakaguchi, T. Hamada
Synopsis : The ITER Toroidal Field (TF) coil radial plate (RP) is the main structure of a double pancake (DP), and a TF conductor is inserted into the RP groove and affixed using cover plates (CPs). Since the RP and CPs are used at around 4 K and should sustain huge electromagnetic force, full-austenite stainless steel (SS) is used. Furthermore, high-power laser-beam welding (LBW) is applied for welding during RP assembly and RP-CP welding with the aim of minimizing welding deformation and achieving very tight dimensional tolerances. In addition, cold-drawing is applied in CP fabrication for high production efficiency. Combining full-austenite SS and LBW normally generates welding defects and cold-drawing deteriorates fracture toughness. These technical issues have been overcome by introducing the following technical developments. A 75-mm-thick high-power LBW is obtained without defect by optimizing the chemical composition of the RP base metal. A yield stress (YS) of 900 MPa and fracture toughness (K IC ) of 180 MPam 0.5 can be achieved for both the base metal and weld joint at 4 K. In addition, the cold-drawing process for straight CP was optimized to achieve the required YS and K IC through process control and intermediate relevant mechanical testing. Furthermore, optimal LBW conditions for wide-gap weld joints, such as 0.5 mm and 0.7 mm, were developed for RP-CP and CP-CP welding, respectively. Applying these techniques to the fabrication process during RP, CP, and CP welding, optimized manufacturing procedures have been successfully developed to achieve the technical requirements. In addition, these fabrication procedures are well rationalized to satisfy schedule requirements in ITER. Accordingly, series production of RP and CP, and CP welding has commenced, and is proceeding. As of May, 2020, 61 RPs and 50 CP welding out of 63 have been successfully completed.
简介:ITER环形场(Toroidal Field, TF)线圈径向板(radial plate, RP)是双煎饼(DP)的主体结构,TF导体插入RP槽内,用盖板(盖板)固定。由于RP和cp在4 K左右使用,并且应该承受巨大的电磁力,因此使用全奥氏体不锈钢(SS)。此外,在RP装配和RP- cp焊接过程中,大功率激光束焊接(LBW)被应用于焊接,目的是最小化焊接变形并达到非常严格的尺寸公差。此外,为了提高生产效率,还采用了冷拔工艺。全奥氏体SS与LBW结合通常会产生焊接缺陷,冷拔会降低断裂韧性。通过引入以下技术发展,已经克服了这些技术问题。通过优化RP母材的化学成分,获得了厚度为75 mm的无缺陷大功率LBW。在4k时,母材和焊缝的屈服应力(YS)可达900 MPa,断裂韧性(IC)可达180 MPam 0.5。此外,通过过程控制和中间相关力学测试,优化了直CP冷拔工艺,达到了要求的YS和K IC。在此基础上,研究了RP-CP和CP-CP大间隙焊接时0.5 mm和0.7 mm的最佳焊厚条件。将这些技术应用于RP, CP和CP焊接的制造过程中,成功地开发了优化的制造工艺,以达到技术要求。此外,这些制造过程都很好地合理化,以满足ITER的进度要求。因此,RP和CP的批量生产和CP焊接已经开始,并正在进行中。截至2020年5月,已成功完成61个rp和50个CP焊接。
{"title":"Development of Double Pancake Manufacturing Technology for ITER TF Coil","authors":"M. Iguchi, H. Kajitani, K. Takano, S. Ando, Y. Uno, K. Matsui, N. Koizumi, M. Nakahira, E. Fujiwara, K. Sakaguchi, T. Hamada","doi":"10.2221/jcsj.55.328","DOIUrl":"https://doi.org/10.2221/jcsj.55.328","url":null,"abstract":"Synopsis : The ITER Toroidal Field (TF) coil radial plate (RP) is the main structure of a double pancake (DP), and a TF conductor is inserted into the RP groove and affixed using cover plates (CPs). Since the RP and CPs are used at around 4 K and should sustain huge electromagnetic force, full-austenite stainless steel (SS) is used. Furthermore, high-power laser-beam welding (LBW) is applied for welding during RP assembly and RP-CP welding with the aim of minimizing welding deformation and achieving very tight dimensional tolerances. In addition, cold-drawing is applied in CP fabrication for high production efficiency. Combining full-austenite SS and LBW normally generates welding defects and cold-drawing deteriorates fracture toughness. These technical issues have been overcome by introducing the following technical developments. A 75-mm-thick high-power LBW is obtained without defect by optimizing the chemical composition of the RP base metal. A yield stress (YS) of 900 MPa and fracture toughness (K IC ) of 180 MPam 0.5 can be achieved for both the base metal and weld joint at 4 K. In addition, the cold-drawing process for straight CP was optimized to achieve the required YS and K IC through process control and intermediate relevant mechanical testing. Furthermore, optimal LBW conditions for wide-gap weld joints, such as 0.5 mm and 0.7 mm, were developed for RP-CP and CP-CP welding, respectively. Applying these techniques to the fabrication process during RP, CP, and CP welding, optimized manufacturing procedures have been successfully developed to achieve the technical requirements. In addition, these fabrication procedures are well rationalized to satisfy schedule requirements in ITER. Accordingly, series production of RP and CP, and CP welding has commenced, and is proceeding. As of May, 2020, 61 RPs and 50 CP welding out of 63 have been successfully completed.","PeriodicalId":143949,"journal":{"name":"TEION KOGAKU (Journal of Cryogenics and Superconductivity Society of Japan)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2020-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123421098","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
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TEION KOGAKU (Journal of Cryogenics and Superconductivity Society of Japan)
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