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Optimum CNT Concentration and Bath Temperature for Maximum Heat Transfer Rate during Quenching in CNT Nanofluids 碳纳米管纳米流体淬火过程中最大传热速率的最佳碳纳米管浓度和浴温
Pub Date : 2012-05-01 DOI: 10.1520/JAI104442
K. Babu, T. Kumar
This paper utilizes the experimental and numerical results obtained during quenching of stainless steel (SS) probes in carbon nanotube (CNT) nanofluids to arrive at an optimum CNT concentration and bath temperature for maximum quenching heat transfer rate. The individual effect of CNT concentration and bath temperature on the quenching heat transfer rate has recently been published by the authors. The objective of this work is to study the combined effect of CNT concentration and bath temperature on the heat transfer rate during quenching. For this purpose, CNT nanofluids were prepared by suspending chemically treated CNTs in de-ionized (DI) water without any surfactant at 0.50 and 0.75 wt. % of CNTs. Cylindrical quench probes made of SS 304L with a diameter of 20 mm and an aspect ratio of 2.5 were quenched in the CNT nanofluids by maintaining at 30, 40, and 50°C using an external water bath. The recorded time-temperature data during quenching were used as input and the heat flux and temperature at the quenched surface were estimated based on the inverse heat conduction (IHC) method. The computed boiling curves during quenching were used in conjunction with the boiling curves published in literature to arrive at an optimum CNT concentration and bath temperature for maximum heat transfer rates. The computational results showed that the peak heat flux during quenching of SS probes in CNT nanofluids increased when the CNT nanofluid was maintained at 40 than at 30°C and it started decreasing with further increase in the bath temperature irrespective of the CNT concentration. The enhanced heat transfer performance of CNT nanofluid at a slightly higher temperature during quenching is attributed to the enhanced Brownian motion of CNTs in nanofluid.
本文利用不锈钢(SS)探针在碳纳米管(CNT)纳米流体中淬火的实验和数值结果,得出了最大淬火传热速率的最佳碳纳米管浓度和浴温。碳纳米管浓度和镀液温度对淬火传热速率的个别影响最近由作者发表。本研究的目的是研究碳纳米管浓度和镀液温度对淬火过程中传热速率的综合影响。为此,制备碳纳米管纳米流体的方法是将经化学处理的碳纳米管悬浮在不含任何表面活性剂的去离子水(DI)中,其碳纳米管浓度分别为0.50%和0.75 wt. %。圆柱形淬火探头由直径为20mm,宽高比为2.5的SS 304L制成,在碳纳米管纳米流体中通过外部水浴在30,40和50°C下淬火。以淬火过程中记录的时间-温度数据为输入,基于逆热传导法估算了淬火表面的热流密度和温度。在淬火过程中计算的沸腾曲线与文献中发表的沸腾曲线结合使用,以获得最佳碳纳米管浓度和最大传热速率的浴温。计算结果表明,当碳纳米管纳米流体保持在40°C时,SS探针在碳纳米管纳米流体中淬火时的峰值热流密度比30°C时有所增加,并且与碳纳米管浓度无关,随着镀液温度的进一步升高,热流密度开始下降。CNT纳米流体在淬火温度稍高时传热性能的增强是由于CNTs在纳米流体中的布朗运动增强所致。
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引用次数: 11
A Systematic Approach to the Study of Accelerated Weathering of Building Joint Sealants 建筑接缝密封胶加速老化的系统研究
Pub Date : 2012-05-01 DOI: 10.1520/JAI104091
C. White, D. Hunston, K. Tan, J. Filliben, A. Pintar, G. Schueneman
An accurate service life prediction model is needed for building joint sealants in order to greatly reduce the time to market of a new product and reduce the risk of introducing a poorly performing product into the marketplace. A stepping stone to the success of this effort is the precise control of environmental variables in a laboratory accelerated test apparatus in order to produce reliable weathering data that can be used to generate a predictive model. This contribution reports a systematic study, using a novel laboratory test apparatus, investigating the individual and synergistic impacts of four environmental factors (cyclic movement, temperature, relative humidity, and ultraviolet radiation) on the durability of a sealant system. The apparatus used is unique because it not only allows the precise control of environmental factors but also permits in situ characterization tests so that the specimens need not be removed from the apparatus chamber. Graphical and quantitative statistical approaches have been used to analyze the data. The study shows that the critical role of each individual factor, as well as synergism among the different factors, can be readily quantified, and modes of degradation possibly can be identified.
为了大大缩短新产品的上市时间,并降低将性能不佳的产品引入市场的风险,建筑接缝密封胶需要一个准确的使用寿命预测模型。这一努力成功的一个基石是在实验室加速测试装置中精确控制环境变量,以产生可靠的风化数据,这些数据可用于生成预测模型。这篇文章报道了一项系统的研究,使用一种新的实验室测试设备,调查了四个环境因素(循环运动、温度、相对湿度和紫外线辐射)对密封胶系统耐久性的单独和协同影响。所使用的仪器是独一无二的,因为它不仅可以精确控制环境因素,而且还允许现场特性测试,因此不需要从仪器室中取出样品。已使用图形和定量统计方法来分析数据。研究表明,每个单独因素的关键作用以及不同因素之间的协同作用可以很容易地量化,并且可以识别降解模式。
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引用次数: 15
New Surface Samplers for Use in Forensic Sampling after a Chemical Incident 化学事故后用于法医采样的新型表面采样器
Pub Date : 2012-05-01 DOI: 10.1520/JAI104217
D. Ehntholt, K. Beltis, Michaela Jakubowski, John F. Martin, M. Mccomish
After an event involving the deliberate release of toxic chemicals, there is a need to collect samples at the affected site for preservation, recovery, and analysis of the chemical species of interest. These would likely include the active or toxic species as well as chemicals that could serve as chemical attribution signatures that would be important in assigning responsibility for the release. In this preliminary study, a standard gauze pad surface sampling material and technique was compared with the use of silicone rubber samplers placed on glass and coated steel solid surfaces. A range of commercially available silicone rubbers was examined for possible use and one was selected for more extensive evaluation due to its relative ease of handling and minimal interferences with the analytical process. The experiments were conducted with organic chemical species that covered a range of volatilities; two contaminant challenge concentrations were used. The silicone rubber samplers, as applied, were found to consistently collect higher quantities of organic chemicals from the solid surfaces than did the gauze pads. Results of these initial experiments are discussed and ongoing efforts are briefly described.
在涉及故意释放有毒化学物质的事件发生后,需要在受影响的地点收集样本,以便对感兴趣的化学物质进行保存、回收和分析。这些可能包括活性或有毒物种,以及可以作为化学归因标志的化学品,这对分配释放责任很重要。在这项初步研究中,将标准纱布垫表面取样材料和技术与放置在玻璃和涂层钢固体表面的硅橡胶取样器进行了比较。研究了一系列市售硅橡胶的可能用途,并选择了一种硅橡胶进行更广泛的评估,因为它相对容易处理,对分析过程的干扰最小。这些实验是用有机化学物质进行的,这些物质涵盖了一系列的挥发性;使用了两种污染物挑战浓度。使用硅橡胶取样器时,发现从固体表面上收集的有机化学物质的数量始终高于纱布垫。讨论了这些初步实验的结果,并简要描述了正在进行的工作。
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引用次数: 4
Fatigue Sensitivity to Small Defects of a Gamma–Titanium–Aluminide Alloy γ -钛铝合金对小缺陷的疲劳敏感性
Pub Date : 2012-05-01 DOI: 10.1520/JAI104293
M. Filippini, S. Beretta, L. Patriarca, G. Pasquero, S. Sabbadini
The fatigue properties of a Ti-48Al-2Cr-2Nb alloy obtained by electron-beam melting (EBM) with a patented process has been examined by conducting high cycle fatigue tests performed at different R ratios at room temperature. Fatigue-crack propagation tests have been performed for the purpose of characterizing the fatigue-crack growth rate and threshold of the material. Additionally, specimens with artificially introduced defects have been fatigue tested with the objective of studying the growth behavior of small cracks. Artificial defects with different sizes have been generated in the gauge section of the specimens by electron-discharge machining (EDM). After EDM defects are produced, the specimens are pre-cracked in cyclic compression, so that small cracks can be generated at the root of the EDM starter defects. Fatigue tests are conducted by applying the staircase technique with the number of cycles of censored test (runout) fixed at 107 cycles. By employing the Murakami model for the calculation of the range of stress intensity factor, the threshold stress intensity factor range dependence on the loading ratio R and on the defect size is evaluated, highlighting the relevant parameters that govern the specific mechanisms of failure of the novel γ–TiAl alloy studied in the present work.
通过室温下不同R比的高周疲劳试验,研究了采用专利工艺电子束熔化法制备的Ti-48Al-2Cr-2Nb合金的疲劳性能。为了表征材料的疲劳裂纹扩展速率和阈值,进行了疲劳裂纹扩展试验。此外,人为引入缺陷的试样进行了疲劳试验,目的是研究小裂纹的扩展行为。利用电火花加工技术在试件的规范截面上产生了不同尺寸的人工缺陷。在产生电火花缺陷后,对试样进行循环压缩预裂,使电火花启动缺陷根部产生小裂纹。采用阶梯法进行疲劳试验,截尾试验次数(跳动)固定为107次。采用Murakami模型计算应力强度因子范围,评估了阈值应力强度因子范围与加载比R和缺陷尺寸的依赖关系,突出了控制本文研究的新型γ-TiAl合金具体失效机制的相关参数。
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引用次数: 13
Comparison of Two Bone Surrogates for Interbody Device Subsidence Testing 两种骨替代物在体间装置沉降试验中的比较
Pub Date : 2012-05-01 DOI: 10.1520/JAI103498
A. Aiyangar, A. Au, P. Anderson, H. Ploeg
Bone surrogates are proposed alternatives to human cadaveric vertebrae for assessing interbody device subsidence. Polyurethane foam blocks are an accepted surrogate for cancellous bone but do not share their heterogeneous bone density distribution. Synthetic vertebrae have been recently developed as an alternative bone surrogate with representations of cortices, endplates, and cancellous bone. The efficacy of each surrogate was evaluated by uniaxially indenting it with an interbody device. The force-displacement curve profiles, failure forces, and depth of implant subsidence were compared for devices seated centrally and peripherally on the surrogates. The synthetic endplate mimicked human endplates through a gradually increasing endplate thickness toward the periphery. This enabled the synthetic vertebrae to provide additional subsidence resistance to implants seated at the periphery. By contrast, the foam block was insensitive to implant placement. Absence of failure in synthetic vertebrae from peripheral implant indentation suggests the synthetic endplate is stronger than human endplates but further study with human cadaveric vertebrae is needed.
骨替代物被提议替代人类尸体椎骨来评估体间装置沉降。聚氨酯泡沫块是公认的替代松质骨,但不共享其异质骨密度分布。合成椎骨最近被发展为替代骨替代物,具有皮质、终板和松质骨的表征。用体间装置单轴缩进评估每个替代物的疗效。比较了安装在代物中心和外围的装置的力-位移曲线剖面、破坏力和植入物下沉深度。合成终板通过向外围逐渐增加终板厚度来模拟人体终板。这使得合成椎体能够提供额外的抗沉降能力,使植入物位于周围。相比之下,泡沫块对植入物的放置不敏感。人造椎体在周围植入物压痕中没有失败,这表明人造终板比人类终板更强,但需要进一步研究人类尸体椎骨。
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引用次数: 1
Estimation of Corrosion Fatigue-Crack Growth through Frequency Shedding Method 用频率脱落法估计腐蚀疲劳裂纹扩展
Pub Date : 2012-05-01 DOI: 10.1520/JAI103988
R. Prakash, S. Dhinakaran
Corrosion fatigue-crack growth characteristics are important for the design of marine and off-shore structures. Design of critical components requires data on fatigue-crack growth rate at very low frequencies of the order of 10−2 to 10−3 Hz. Experiments at low frequencies pose practical difficulties of enormous test duration. To address this, it is proposed to estimate corrosion crack growth characteristics using a frequency shedding method where the frequency is shed with crack advance using an exponential law. Fatigue-crack growth rate tests have been conducted on Ni–Mn–Cr steel at a constant ΔK range of 18 MPa√m (lower Paris regime) under lab air conditions as well as 3.5 % NaCl solution. Crack growth rate data plotted as a function of test frequency presents a straight-line trend in log–log scale for a frequency range of 1–0.1 Hz; however, there is a change in trend when the frequencies are dropped further, which could be due to domination of corrosion mechanism. To understand the role of crack closure, crack closure estimates were obtained at periodic intervals of crack length and the effective stress intensity graphs suggest acceleration in crack growth rate due to corrosion as the frequency is reduced.
腐蚀疲劳裂纹扩展特性对海洋和近海结构的设计具有重要意义。关键部件的设计需要在10−2到10−3 Hz的极低频率下的疲劳裂纹扩展速率数据。在低频率下进行实验,由于测试时间长,实际操作困难。为了解决这个问题,建议使用频率脱落方法来估计腐蚀裂纹的扩展特性,其中频率随裂纹的推进使用指数定律而脱落。在实验室空气条件和3.5% NaCl溶液中,对Ni-Mn-Cr钢在恒定ΔK范围18 MPa√m(低巴黎区)下的疲劳裂纹扩展速率进行了试验。在1 ~ 0.1 Hz频率范围内,裂纹扩展速率随试验频率的变化在对数-对数尺度上呈直线趋势;然而,当频率进一步下降时,趋势发生变化,这可能是由于腐蚀机制的主导。为了了解裂纹闭合的作用,以裂纹长度的周期性间隔获得裂纹闭合估计,有效应力强度图表明,随着腐蚀频率的降低,裂纹扩展速率会加快。
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引用次数: 7
Study of an On-Line Crack Compliance Technique for Residual Stress Measurement Using 2D Finite Element Simulations of Fatigue Crack Growth 基于二维有限元模拟疲劳裂纹扩展的在线残余应力测量技术研究
Pub Date : 2012-05-01 DOI: 10.1520/JAI103952
S. Ismonov, S. Daniewicz
There are several methods available to measure residual stress fields present within a structural component. Recently a new so called on-line crack compliance technique has been proposed, which is based on linear elastic fracture mechanics. This experimental method uses incremental crack mouth opening displacements measured during fatigue crack growth testing to generate information on the existing residual stresses along the crack line. The present study employs two dimensional (2D) plane stress finite element simulations of fatigue crack growth from a cold worked hole to investigate the performance of this technique. Using the simulation results, the stress intensity factors due to the residual stress field normalized by the maximum applied stress intensity factor KIrs/KImax were obtained from the on-line crack compliance method. For validation, the J-integral approach was used to calculate KIrs/KImax values from fatigue crack growth simulations in an elastic material. The two methods generated nearly identical results. Fatigue crack growth was also simulated in an elastic-plastic material. Even though the stress intensity factor is not the appropriate crack tip characterizing technique for elastic-plastic material conditions, it is still investigated here to approximate the actual testing conditions, where plastic deformation near the crack tip is unavoidable. The KIrs/KImax solutions are presented for different cold work levels and applied loadings. Results indicate that the agreement between the elastic and elastic-plastic crack growth solutions is dependent on the maximum applied loading level, as might be expected.
有几种方法可用于测量存在于结构部件内的残余应力场。近年来提出了一种基于线弹性断裂力学的在线裂纹柔化技术。该实验方法利用疲劳裂纹扩展试验中测量的增量裂纹张开位移来生成沿裂纹线存在的残余应力信息。本研究采用二维平面应力有限元模拟冷加工孔的疲劳裂纹扩展,以研究该技术的性能。利用仿真结果,利用在线裂纹柔度法得到了由最大外加应力强度因子KIrs/KImax归一化的残余应力场引起的应力强度因子。为了验证,使用j积分方法计算弹性材料疲劳裂纹扩展模拟的KIrs/KImax值。这两种方法产生了几乎相同的结果。模拟了弹塑性材料的疲劳裂纹扩展。尽管应力强度因子不是弹塑性材料条件下裂纹尖端的合适表征技术,但本文仍在研究如何近似实际试验条件,因为裂纹尖端附近的塑性变形是不可避免的。KIrs/KImax解决方案适用于不同的冷加工水平和应用负载。结果表明,弹性和弹塑性裂纹扩展解之间的一致性取决于最大加载水平,正如预期的那样。
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引用次数: 1
Methods to Increase the Fatigue Life of Friction Stir Lap Welds in No-load Transfer Coupons Using a Retractable Pin Tool 利用可伸缩销工具提高空载传递焊件搅拌摩擦搭接焊缝疲劳寿命的方法
Pub Date : 2012-05-01 DOI: 10.1520/JAI103899
Farzad Baratzadeh, Christian Widener, H. Lankarani, D. Burford
The purpose of this study was to obtain a better understanding of crack initiation at friction stir weld exit holes in no-load transfer coupons as a first-order approximation of the potential performance of friction stir welding (FSW) joints employed for aircraft fuselage applications. In order to meet this goal, the effects of weld exit location on fatigue life in discontinuous friction stir lap-welded panels were documented. Sheets of aluminum alloys 7075-T6 and 2024-T3 were chosen for the FSW lap welds. Constant amplitude fatigue tests were carried out in order to determine the effect of various welding scenarios on fatigue crack initiation. A number of weld exit strategies were investigated, as well as another FSW tool design called a retractable pin tool (RPT). This tool was shown to eliminate the exit hole and reduce the stress concentration around the weld exit location. Prior to this work, none of the attempted exit strategies was found to delay or eliminate the initiation of fatigue cracks at the exit holes of discontinuous FSW lap welds. Only by using the RPT, which is able to eliminate the exit hole completely, was it possible to produce fatigue life results in coupons with a tool extraction zone that were comparable to those in baseline coupons containing no extraction zone.
本研究的目的是为了更好地理解空载传递接头中搅拌摩擦焊出口孔的裂纹萌生,作为飞机机身应用中搅拌摩擦焊(FSW)接头潜在性能的一阶近似。为了实现这一目标,研究了焊缝出口位置对不连续搅拌摩擦搭接板疲劳寿命的影响。FSW搭接焊缝选用7075-T6和2024-T3铝合金板材。为了确定不同焊接工况对疲劳裂纹萌生的影响,进行了等幅疲劳试验。研究人员研究了多种焊缝出口策略,并设计了另一种FSW工具,称为可伸缩销钉工具(RPT)。该工具被证明可以消除出口孔,并减少焊缝出口位置周围的应力集中。在此工作之前,没有发现任何一种尝试的出口策略可以延迟或消除不连续FSW搭接焊缝出口孔疲劳裂纹的产生。只有使用能够完全消除出口孔的RPT,才有可能产生具有工具提取区域的套筒的疲劳寿命结果,与没有提取区域的基准套筒相当。
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引用次数: 5
Synthesis of Copper Nanofluids Using Ascorbic Acid Reduction Method Via One Step Solution Phase Approach 一步液相法抗坏血酸还原法制备铜纳米流体
Pub Date : 2012-05-01 DOI: 10.1520/JAI104416
Sandhya Shenoy, A. N. Shetty
A simple one step solution phase approach to synthesize copper nanofluids has been developed, involving simultaneous in situ synthesis of nanoparticles and their dispersion in the base fluid. Copper nitrate has been reduced using ascorbic acid in ethylene glycol under thermal as well as microwave conditions. Sodium lauryl sulfate has been used to control the size of the particle as well as to act as a stabilizing agent. The effect of ratio of the reactants, pH, power of microwave, reaction time, and dilution on the size of the particles has been studied using X-ray diffraction, transmission electron microscopy, and field-emission scanning electron microscopy. The characterization of the fluids has also been done using Fourier transform infrared spectrometry, ultraviolet-visible spectroscopy, selected area electron diffraction, and energy dispersive X-ray analysis. The thermal conductivity and viscosity of the fluid were also measured at various particle concentrations. The copper particles in the fluid were found to have size less than 50nm and were well dispersed in the fluid. Thus this method was found to preserve the advantages of the polyol process and aqueous chemical reduction method as well. The fluid was stable up to 5 weeks under stationary conditions at room temperature. This method employs fast, inexpensive, extendible process for the synthesis of copper nanofluids and also overcomes the drawbacks of two step process.
一种简单的一步溶相法合成了铜纳米流体,包括同步原位合成纳米颗粒及其在基液中的分散。用抗坏血酸在乙二醇溶液中热、微波条件下还原硝酸铜。十二烷基硫酸钠已被用来控制颗粒的大小以及作为稳定剂。采用x射线衍射、透射电子显微镜和场发射扫描电子显微镜研究了反应物配比、pH、微波功率、反应时间和稀释度对颗粒大小的影响。利用傅里叶变换红外光谱、紫外-可见光谱、选择区域电子衍射和能量色散x射线分析对流体进行了表征。在不同的颗粒浓度下,还测量了流体的导热性和粘度。流体中的铜颗粒粒径小于50nm,且在流体中分散良好。因此,该方法既保留了多元醇法和水化学还原法的优点。该液体在室温固定条件下稳定长达5周。该方法采用快速、廉价、可扩展的工艺合成铜纳米流体,克服了两步法的缺点。
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引用次数: 6
Use of Ultrasound Thermometry to Study Natural Convection in Opaque Nanofluids 利用超声波测温技术研究不透明纳米流体中的自然对流
Pub Date : 2012-05-01 DOI: 10.1520/JAI104320
K. Wong, B. Bon
Nanofluids are being evaluated as alternative heat transfer fluids, and thus their behavior during storage or low velocity applications in which natural convection can be significant has to be known and documented. Buoyancy induced flows in rectangular enclosures using nanofluids can be studied experimentally using thermocouples, thermistors, surface heat flux sensors, and ultrasound thermometry. The effects of the mass fraction concentration of nanoparticles, the enclosure aspect ratio, and the inclination have been studied experimentally, but more could be done. The opacity of nanofluids does not permit the use of particle image velocimetry, laser induced fluorescence, or any other means of flow visualization or visual temperature measurement of the local fluid temperature. However, the temperature field can be observed using a non-invasive method such as ultrasound thermometry. The experimental enclosure here was validated using water as the initial fluid; measured values of the local fluid temperature were compared with numerical simulations utilizing commercial software. Nanofluid mass fractions of 10% and 25% were used for comparative purposes to study the effects of concentration on the temperature field. Buoyancy force reversal effects were witnessed in both 10% and 25% concentrations. The nanofluid also prolonged the multicellular effects that occur in buoyancy inversion flows. A Rayleigh number inversion was observed with the 25% mass fraction nanofluid. The multicellular regime transitions to a boundary layer regime at about Ra = 1 × 107 when the aspect ratio is 2.625 and at about Ra = 2 × 108 when the aspect ratio is 1.000 for different concentrations of nanofluid. The observations could be physically explained. The current work confirms that temperature measurements of the flow field can be made to assess convective regimes and flow phenomena that induce significant temperature variations. The use of ultrasound thermometry is successfully demonstrated for opaque nanofluid.
纳米流体正在被评价为可替代的传热流体,因此,在储存或低速应用(自然对流可能很重要)期间,纳米流体的行为必须被了解和记录。通过热电偶、热敏电阻、表面热流通量传感器和超声波测温,可以对矩形外壳中纳米流体的浮力诱导流动进行实验研究。实验研究了纳米颗粒的质量分数浓度、包封长宽比和倾角的影响,但还需要做更多的研究。纳米流体的不透明性不允许使用粒子图像测速、激光诱导荧光或任何其他流动可视化或局部流体温度的视觉温度测量手段。然而,温度场可以用一种非侵入性的方法来观察,比如超声波测温。这里的实验箱是用水作为初始流体进行验证的;利用商业软件将局部流体温度的实测值与数值模拟结果进行了比较。采用纳米流体质量分数为10%和25%进行对比,研究浓度对温度场的影响。在浓度为10%和25%的情况下,均出现浮力反转效应。纳米流体还延长了浮力反转流动中的多细胞效应。在质量分数为25%的纳米流体中观察到瑞利数反演。当纵横比为2.625时,多细胞状态在Ra = 1 × 107左右转变为边界层状态;当纵横比为1.000时,多细胞状态在Ra = 2 × 108左右转变为边界层状态。这些观察结果可以用物理学来解释。目前的工作证实,流场的温度测量可以用来评估对流状态和引起显著温度变化的流动现象。超声波测温技术成功应用于不透明纳米流体。
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引用次数: 3
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Journal of Astm International
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