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Critical Crack Sizes of Pressure Vessels Based on Failure Assessment Diagram Under Design Requirements 设计要求下基于失效评估图的压力容器临界裂纹尺寸
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93575
Yuebing Li, Weiya Jin, Mingjue Zhou, Zengliang Gao
Standards or codes for defects assessment usually accompany their own design standards, such as, ASME BPVC section VIII and API 579-1/ASME FFS-1, GB 150 and GB/T 19624. The development of defects assessment standards should be adapted to the design requirements of pressure vessels. The consistency between fitness-for-service (FFS) procedures and design requirements of pressure vessels is discussed in this work. As a key link between FFS procedures and design standards, the required material fracture toughness not only depends on the methods of FFS procedures such as failure assessment diagram, but also on the design requirements. A procedure based on failure assessment diagram under design requirements is proposed to calculate critical crack sizes. The result can give some meaningful suggestions for the development of standards or codes.
缺陷评估的标准或规范通常附有自己的设计标准,如ASME BPVC section VIII和API 579-1/ASME FFS-1, GB 150和GB/T 19624。缺陷评定标准的制定应适应压力容器的设计要求。本文讨论了压力容器适用程序与设计要求之间的一致性。材料断裂韧性作为连接FFS程序与设计标准的关键环节,其要求不仅取决于FFS程序的失效评估图等方法,还取决于设计要求。提出了一种基于设计要求的失效评估图的临界裂纹尺寸计算方法。研究结果可为标准或规范的制定提供一些有意义的建议。
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引用次数: 0
A Study on the Reuse of Xylan 1424 Studs 木聚糖1424螺柱的再利用研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93628
M. Ruffin
While there are many factors that should be considered when determining if a stud can be reused, one of them is the nut factor. The study described in this paper set out to determine if the nut factor of a Xylan 1424 coated stud is significantly affected by the age of the coating and/or the cycles of tightening. A load cell was used to compare the nut factor: 1) of previously installed (used) studs to new studs, 2) of a new and used stud that were tightened more than once, and 3) associated with the first tightening pass to subsequent passes for a new stud. The results show that the age of the stud and the amount it has been tightened contribute to an increased nut factor for used Xylan 1424 studs.
当决定一个螺柱是否可以重复使用时,有许多因素需要考虑,其中之一就是螺母因素。本文所述的研究旨在确定木聚糖1424涂层螺柱的螺母系数是否受到涂层年龄和/或拧紧周期的显著影响。使用称重传感器比较螺母系数:1)以前安装(使用)的螺柱与新螺柱,2)新的和使用过的螺柱紧固不止一次,3)与新螺柱的第一次紧固通道相关联。结果表明,木聚糖1424螺柱的龄期和拧紧量对螺柱的螺母系数有较大的影响。
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引用次数: 0
Development of Creep Test Method for Thermoplastic Fiber-Reinforced Polymer Composite Tubes Under Pure Hoop Loading Condition 纯环向载荷条件下热塑性纤维增强聚合物复合材料管蠕变试验方法的研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93302
H. Doan, H. Ashrafizadeh, P. Mertiny
Piping made from thermoplastic fiber reinforced polymer composites (TP-FRPCs) is receiving increasing attention in the oil and gas industry. Creep and time-dependent behavior is one of the main factors defining the service life of TP-FRPC structures. The lifetime and time-dependent behavior of TP-FRPC structures can be predicted using simulation tools, such as finite element analysis, to aid in the design optimization by modeling the long-term behavior of the material. Composite material time-dependent properties are required inputs for such models. While there is previous research available on creep testing of TP-FRPCs in laminate geometry, such tests may not enable accurate determination of the composite properties due to edge effects. On the other hand, coupons with tubular geometry not only provide improved load distribution between the fibers and matrix with minimal end effects, they also enable certain loading conditions experienced during typical piping operations such as internal pressure. In this study, a testing method to capture the creep behavior of tubular TP-FRPC specimens subjected to multi-axial loading conditions was developed. Tubular coupons were prototyped by an automated tape placement process. Strain was measure using digital image correlation technique and strain gauges. The development of the test setup forms the foundation for further testing of tubular TP-FRPC coupons at different multi-axial loading conditions. As a preliminary test, the creep behavior of a TP-FRPC tube subjected to pure hoop stress condition was evaluated using the developed testing process.
由热塑性纤维增强聚合物复合材料(tp - frpc)制成的管道在石油和天然气工业中越来越受到关注。蠕变和时效行为是决定TP-FRPC结构使用寿命的主要因素之一。TP-FRPC结构的寿命和随时间变化的性能可以使用模拟工具进行预测,例如有限元分析,通过模拟材料的长期性能来帮助设计优化。这种模型需要复合材料的时变特性作为输入。虽然之前有关于tp - frpc层压几何蠕变测试的研究,但由于边缘效应,此类测试可能无法准确确定复合材料的性能。另一方面,具有管状几何形状的接头不仅可以改善纤维和基体之间的载荷分布,并将末端效应降至最低,还可以在典型的管道操作(如内压)中实现特定的载荷条件。在本研究中,建立了一种测试方法来捕捉管状TP-FRPC试件在多轴加载下的蠕变行为。管状券的原型是通过自动胶带放置过程。采用数字图像相关技术和应变片测量应变。试验装置的研制为进一步开展不同多轴加载条件下管状TP-FRPC试件试验奠定了基础。作为初步试验,采用开发的试验方法对TP-FRPC管在纯环向应力条件下的蠕变行为进行了评价。
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引用次数: 0
Analysis Approach Examples for Flow-Induced Piping Vibration Mitigation 流致管道减振分析方法实例
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93314
B. Voll
One of the challenges of analyzing flow-induced vibration in piping systems is determining how to analytically characterize the loading related to the source of the vibration. Simplified methods can be sufficient for evaluating an existing piping configuration through correlation with vibration measurements. However, if vibration mitigation is required a more thoughtful analysis approach should be used so that the anticipated vibration responses of the post-modification piping configuration can be more accurately determined. Two case histories are presented that illustrate analysis approaches used to evaluate the severity of flow-induced piping vibration and also develop effective vibration mitigation designs. The analysis approaches used in both cases involved the simulation of vibration loading based on limited vibration data. Using the analysis approaches that were developed, vibration restraints were able to be effectively located and designed. The effectiveness of the analytically determined vibration mitigation solutions was confirmed by post-modification testing and observation.
分析管道系统流致振动的挑战之一是确定如何解析表征与振动源相关的载荷。简化的方法可以通过与振动测量的相关性来评估现有的管道结构。然而,如果需要减振,则应采用更周到的分析方法,以便更准确地确定修改后管道配置的预期振动响应。介绍了两个实例,说明了用于评估流致管道振动严重程度的分析方法,并制定了有效的振动缓解设计。在这两种情况下使用的分析方法都涉及基于有限振动数据的振动加载模拟。利用所开发的分析方法,能够有效地定位和设计振动约束。通过改造后的试验和观察,验证了解析确定的减振方案的有效性。
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引用次数: 0
Brittle Fracture Assessments on Piping Systems: MSOT Curves 管道系统脆性断裂评价:MSOT曲线
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93736
I. Chakraborty, K. Subramanian, J. Penso
Brittle fracture assessments (BFAs) of pressure vessels based on API 579-1/ASME FFS-1, Section 3 procedures are frequently easier and more straightforward to implement in comparison to the BFAs on piping systems. Specifically, the development of the MSOT curves. This is due to the complexities involved in the piping systems due to the branch piping interactions, end conditions of piping systems such as nozzle flexibilities at the pressure vessel connections, temperature changes in the length of piping especially when the piping is significantly long as seen in flare header piping systems. MSOT curves that are alternatively used for MAT curves provide a better picture to the plant personnel in understanding the safe operating envelope. Development of MSOT curves is an iterative process and therefore involves significant number of piping stress analyses during their development. In this paper, an approach to develop the MSOT curves is discussed with two case studies that are of relevance to olefin plants.
与管道系统的脆性断裂评估相比,基于API 579-1/ASME FFS-1, Section 3的压力容器脆性断裂评估(BFAs)程序通常更容易、更直接地实施。具体来说,是MSOT曲线的发展。这是由于管道系统的复杂性,包括分支管道的相互作用,管道系统的末端条件,如压力容器连接处的喷嘴灵活性,管道长度的温度变化,特别是当管道非常长时,如在火炬集管系统中所见。MSOT曲线可替代MAT曲线,为工厂人员更好地了解安全操作范围提供了更好的图像。MSOT曲线的开发是一个迭代过程,因此在其开发过程中涉及大量的管道应力分析。本文通过两个与烯烃装置相关的实例,讨论了MSOT曲线的绘制方法。
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引用次数: 0
Design Equation for Minimum Required Thickness of a Cylindrical Shell Subject to Internal Pressure Based on Von Mises Criterion 基于Von Mises准则的内压作用下圆柱壳最小厚度设计方程
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93155
James Lu, B. Millet, K. Kirkpatrick, Bryan Mosher
Design equation (4.3.1) for the minimum required thickness of a cylindrical shell subjected to internal pressure in Part 4 “design by rule (DBR)” of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 2 [1] is based on the Tresca Yield Criterion, while design by analysis (DBA) in Part 5 of the Division 2 Code is based on the von Mises Yield Criterion. According to ASME PTB-1 “ASME Section VIII – Division 2 Criteria and Commentary”, the difference in results is about 15% due to use of the two different criteria. Although the von Mises Yield Criterion will result in a shell wall thickness less than that from Tresca Yield Criterion, Part 4 (DBR) of ASME Division 2 adopts the latter for a more convenient design equation. To use the von Mises Criterion in lieu of Tresca to reduce shell wall thickness, one has to follow DBA rules in Part 5 of Division 2, which typically requires detailed numeric analysis performed by experienced stress analysts. This paper proposes a simple design equation for the minimum required thickness of a cylindrical shell subjected to internal pressure based on the von Mises Yield Criterion. The equation is suitable for both thin and thick cylindrical shells. Calculation results from the equation are validated by results from limit load analyses in accordance with Part 5 of ASME Division 2 Code.
ASME锅炉和压力容器规范第8节第2部[1]第4部分“按规则设计(DBR)”中圆柱壳承受内压所需的最小厚度的设计方程(4.3.1)基于Tresca屈服准则,而第2部规范第5部分的分析设计(DBA)基于von Mises屈服准则。根据ASME PTB-1“ASME Section VIII - Division 2 Criteria and Commentary”,由于使用两种不同的标准,结果的差异约为15%。尽管von Mises屈服准则会导致壳体壁厚度小于Tresca屈服准则,但ASME第2部第4部分(DBR)采用了后者,以获得更方便的设计方程。要使用von Mises准则代替Tresca来减小壳体壁厚度,必须遵循第2部分第5部分中的DBA规则,这通常需要由经验丰富的应力分析人员执行详细的数值分析。本文提出了基于von Mises屈服准则的圆柱壳内压最小厚度的简单设计方程。该方程适用于薄圆柱壳和厚圆柱壳。根据美国机械工程师协会(ASME)第2部规范第5部分,用极限载荷分析的结果验证了公式的计算结果。
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引用次数: 0
Prediction of Fracture Location in Tensile Test of Short-Fiber-Self-Reinforced Polyethylene Composite Plates 短纤维自增强聚乙烯复合材料板拉伸试验断裂位置预测
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93546
N. Tada, M. Jin, T. Uemori, J. Sakamoto
Composite materials such as carbon-fiber-reinforced plastics (CFRP) and glass-fiber-reinforced plastics (GFRP) have been attracting much attention from the viewpoint of lightweight solution of automobiles and airplanes. However, the recyclability of these composite materials is not sufficient and the environmental load is large. Recently, self-reinforced polymer (SRP), in which similar polymer is used for reinforcing fibers and matrix, has been proposed. High-density polyethylene (HDPE) reinforced with ultra-high-molecular-weight polyethylene (UHMWPE) fibers, so-called self-reinforced PE (SRPE), is one of the promising thermoplastic composites. In this study, SRPE plates were made and the tensile tests were carried out. After the effect of reinforcement of UHMWPE fibers was evaluated on the basis of the tensile strength, the relationship between the distribution of UHMWPE fibers and the location of the final fracture line was examined. It was found from these experimental results that the fracture tends to occur along the regions with low area fraction of fibers or along those with low area fraction of fiber/matrix boundaries. This fact suggests that the fracture location of SRPs is predictable from the distribution of reinforcing fibers.
从汽车和飞机轻量化的角度出发,碳纤维增强塑料(CFRP)和玻璃纤维增强塑料(GFRP)等复合材料备受关注。但这些复合材料的可回收性不充分,环境负荷大。近年来,自增强聚合物(SRP)被提出,其中类似聚合物用于增强纤维和基体。用超高分子量聚乙烯(UHMWPE)纤维增强高密度聚乙烯(HDPE),即自增强聚乙烯(SRPE),是一种很有发展前途的热塑性复合材料。在本研究中,制作了SRPE板并进行了拉伸试验。在拉伸强度评价超高分子量聚乙烯纤维增强效果的基础上,考察了超高分子量聚乙烯纤维的分布与最终断裂线位置的关系。从这些实验结果中发现,断裂倾向于沿纤维面积分数低的区域或沿纤维/基体边界面积分数低的区域发生。这一事实表明,从增强纤维的分布可以预测SRPs的断裂位置。
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引用次数: 0
Advances Towards Elastic-Perfectly Plastic Simulation of the Core of Printed Circuit Heat Exchangers 印刷电路热交换器芯的弹塑性模拟研究进展
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93807
Alon Katz, Devesh Ranjan
Printed circuit heat exchangers (PCHEs) are used in a number of novel nuclear reactor designs. In order to use a PCHE as a primary coolant confinement unit in the United States, the stress and strain must be modeled under realistic service loads, and shown to remain within limits imposed by ASME standards. Due to the complex geometry and multi-length scale features, direct simulation of the stress and strain in a utility scale PCHE is not practical because of the large number of degrees of freedom. This work presents an algorithm to model damage to the core region of a PCHE using planar 2D formulation and realistic service loads. We compare how closely the results from three different planar formulations match the results of a corresponding 3D model. We also explore other ways of reducing the size of the numerical model required to accurately simulate the stress and strain in the core region of a PCHE. Finally, we perform strain-limits evaluation on a core region of a PCHE using fully temperature coupled, elastic perfectly plastic material properties, and realistic service loads, obtained from plant dynamics code of sodium cooled fast reactor coupled with a supercritical CO2 Brayton cycle. For our analyses, we used CSIMSOFT Trelis: a commercial meshing software, Multi Object Oriented Solver Environment (MOOSE): an open source finite elements solver, and Paraview: an open source post processing tool. Our methodology is presented and discussed in sufficient detail so that the work can be reproduced by others.
印刷电路热交换器(PCHEs)在许多新型核反应堆设计中得到了应用。为了在美国使用PCHE作为主要冷却剂约束单元,应力和应变必须在实际使用负载下进行建模,并显示在ASME标准规定的限制范围内。由于PCHE具有复杂的几何形状和多长度尺度的特点,在实用规模的PCHE中直接模拟应力和应变是不现实的,因为自由度很大。这项工作提出了一种算法,利用平面二维公式和实际的服务负载来模拟PCHE核心区域的损伤。我们比较了三种不同平面公式的结果与相应3D模型的结果的匹配程度。我们还探索了减少数值模型尺寸的其他方法,以准确模拟PCHE核心区的应力和应变。最后,我们对PCHE的核心区域进行了应变极限评估,使用完全温度耦合,弹性完全塑性材料特性和实际服务载荷,从钠冷快堆与超临界CO2布雷顿循环耦合的工厂动力学代码中获得。对于我们的分析,我们使用了CSIMSOFT Trelis:一个商业网格软件,面向多对象的求解器环境(MOOSE):一个开源的有限元求解器,以及Paraview:一个开源的后处理工具。我们的方法被充分详细地介绍和讨论,以便其他人可以复制这项工作。
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引用次数: 3
Limit Load Solutions of the Orthotropic Thick-Walled Pipe Subjected to Internal Pressure, Bending Moment and Torsion Moment 内压、弯矩和扭转作用下正交各向异性厚壁管的极限载荷解
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93377
Min Xu, Yujie Zhao, Bin Zhou, Xiao-hua He, Chang-yu Zhou
Based on the Hill yield criterion, the analytical solutions of the limit load of orthotropic thick-walled pipes under pure internal pressure, bending moment and torsion are given respectively. The simplified Mises analytical solution and finite element results of limit load for isotropic thick-walled pipe are obtained. The solution verifies the reliability of the analytical solution. The paper discusses the difference of limit load of isotropic and orthotropic pipes under the conditions of pure internal pressure, pure bending moment and pure torsion moment. It is concluded that the influence of material anisotropy on the limit load is significant. The limit load of pipe under pure internal pressure is mainly determined by circumferential yield strength, pure bending is only related to axial yield strength and pure torsion moment is related to the yield strength in the 45° direction and radial yield strength.
基于希尔屈服准则,分别给出了纯内压、弯矩和扭转作用下正交各向异性厚壁管极限荷载的解析解。得到了各向同性厚壁管极限载荷的简化Mises解析解和有限元结果。算例验证了解析解的可靠性。本文讨论了纯内压、纯弯矩和纯扭转矩条件下各向同性和正交异性管道极限载荷的差异。结果表明,材料各向异性对极限载荷的影响是显著的。纯内压下管道的极限载荷主要由周向屈服强度决定,纯弯曲只与轴向屈服强度有关,纯扭转力矩与45°方向屈服强度和径向屈服强度有关。
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引用次数: 2
Fitness-for-Service Assessment of Externally Corroded Convection Coil Tube 外腐蚀对流盘管的适用性评定
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93829
G. Zyl, Abdullatif Al-Salmi
During inspection of a heating coil in the convection section of a steam reformer, significant thickness loss due to external corrosion was discovered in a large number of tubes. In order to optimize the scope of repairs and ensure further safe operation, a level 3 fitness-for-service and remaining life analysis were performed in accordance with API-579. This paper will describe the fitness-for-service assessment that was performed, first using an idealized geometry, and thereafter using the actual corroded geometry of a removed tube. The procedure used to estimate the remaining life of the damaged coil will also be presented.
在对蒸汽转化炉对流段加热盘管的检查中,发现大量管由于外部腐蚀而造成严重的厚度损失。为了优化维修范围并确保进一步的安全运行,根据API-579进行了3级服务适用性和剩余寿命分析。本文将描述所进行的适用性评估,首先使用理想的几何形状,然后使用取出的管的实际腐蚀几何形状。还将介绍用于估计损坏线圈剩余寿命的程序。
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引用次数: 1
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