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Computations of Single and Multiphase Flows Using a Lattice Boltzmann Solver 用点阵玻尔兹曼解算器计算单相和多相流
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93817
M. Akhtar, H. C. Love
There is considerable interest in high fidelity simulation of both single phase incompressible flows and multiphase flows. Most commonly applied numerical methods include finite difference, finite volume, finite element and spectral methods. All of these methods attempt to capture the flow details by solving the Navier–Stokes equations. Challenges of solving the Navier–Stokes single phase incompressible flows include the non-locality of the pressure gradient, non-linearity of the advection term and handling the pressure-velocity coupling. Multiphase flow computations pose additional challenges, such as property and flow variable discontinuities at the interface, whose location and orientation is not known a priori. Further, capturing/tracking of the multiphase interface requires solution of an additional advection equation. Recently, the lattice Boltzmann method has been applied to compute fluid dynamics simulations both for single and multiphase configurations; it is considered a modern CFD approach with improved accuracy and performance. Specifically, we employ a multiple-relaxation time (MRT) technique for the collision term on a D3Q27 lattice. The multiphase interface is captured using the phase-field approach of Allen-Cahn. Test cases include lid driven cavity, vortex shedding for a double backward facing step, Rayleigh Taylor instability, Enright’s deformation test and rising bubble in an infinite domain. These test cases validate different aspects of the single and multiphase model, so that the results can be interpreted with confidence that the underlying computational framework is sufficiently accurate.
对于单相不可压缩流和多相流的高保真度模拟有相当大的兴趣。最常用的数值方法有有限差分法、有限体积法、有限元法和谱法。所有这些方法都试图通过求解Navier-Stokes方程来捕捉流的细节。求解Navier-Stokes单相不可压缩流的挑战包括压力梯度的非局域性、平流项的非线性和压力-速度耦合的处理。多相流计算带来了额外的挑战,例如在界面处的性质和流动变量不连续,其位置和方向是未知的。此外,捕获/跟踪多相界面需要解一个额外的平流方程。近年来,晶格玻尔兹曼方法已被应用于计算单相和多相结构的流体动力学模拟;它被认为是一种具有更高精度和性能的现代CFD方法。具体来说,我们对D3Q27晶格上的碰撞项采用了多重弛豫时间(MRT)技术。采用Allen-Cahn相场法捕获多相界面。试验用例包括盖驱动空腔、双后台阶涡脱落、瑞利-泰勒失稳、恩莱特变形试验和无限域上升气泡。这些测试用例验证了单阶段和多阶段模型的不同方面,因此可以对结果进行解释,并确信底层的计算框架是足够准确的。
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引用次数: 0
Elastoplastic Solution and Limit Load Analysis of Orthotropic Cylindrical Shell Subjected to Internal Pressure 内压作用下正交各向异性圆柱壳的弹塑性解及极限载荷分析
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93382
Yujie Zhao, Min Xu, Chunxiao Li, Bin Zhou, Xiao-hua He, Chang-yu Zhou
Cylindrical shell structure is widely used in pressure vessels. In this paper, the orthotropic cylindrical shell structure is analyzed based on the theory of elastoplastic mechanics and the Hill48 yield criterion, the elastoplastic limit load expression of the orthotropic cylindrical shell and the corresponding three-dimensional stress formulas at different stages are obtained. The effect of the radius ratio and the yield strength ratio on the elastic limit load and plastic limit load of the cylindrical shell are also discussed. Finally, the orthotropic cylindrical shell structure is simulated by finite element method, the numerical results verify the correctness of the analytical solutions.
圆柱壳结构在压力容器中应用广泛。本文基于弹塑性力学理论和Hill48屈服准则对正交各向异性柱壳结构进行了分析,得到了正交各向异性柱壳在不同阶段的弹塑性极限载荷表达式和相应的三维应力公式。讨论了半径比和屈服强度比对圆柱壳弹性极限载荷和塑性极限载荷的影响。最后对正交各向异性圆柱壳结构进行了有限元模拟,数值结果验证了解析解的正确性。
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引用次数: 2
A Review of Optimising the Design of a New Coke Drum Skirt 新型焦炭转炉裙架优化设计综述
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93135
A. Berry, W. Brown, A. Seijas, Sarah Cook
Coke drums are subjected to severe thermal cycling with the skirt to shell connection weld being vulnerable to fatigue cracking. It is essential this connection is well designed to ensure a long life before repairs are inevitably required. Much has been written on coke drum skirt design with the aim of reducing the thermal stresses and strains encountered at the skirt connection weld, some designs have removed the weld completely allowing the drum to sit in an “egg-in-cup” arrangement. This paper includes a short literature review discussing Coke drum skirt designs and explains skirt behaviour during the drum cycle that results in eventual skirt cracking. A case study is reviewed in detail for a new pair of coke drums, where the predicted fatigue life of the chosen welded connection is assessed using axisymmetric, quarter symmetry and half symmetry finite element analysis supported by thermocouple data. The optimised design focuses on a conventional tangential design where the effects of the essential variables such as skirt thickness, skirt connection location, skirt-to head-gap and slot design (length, location & spacing) have been modelled and optimised to obtain a skirt design that produces the longest fatigue life for the intended duty cycle. Coke drum skirts must be installed onto the shell to exacting tolerances during manufacture to ensure concentricity and minimal gap between the skirt and shell. A brief overview of how this is achieved will be presented.
焦炭桶经受剧烈的热循环,裙壳连接焊缝容易疲劳开裂。这种连接必须设计良好,以确保在不可避免地需要维修之前具有较长的使用寿命。很多关于焦炭转鼓裙边设计的文章都是为了降低裙边连接焊缝处的热应力和应变,有些设计完全去掉了焊缝,使转鼓处于“蛋在杯”的结构中。本文包括一个简短的文献综述讨论焦炭鼓裙裙设计和解释裙裙行为在鼓循环,导致最终裙裙开裂。以一对新型焦炭筒为例,采用热电偶数据支持的轴对称、四分之一对称和半对称有限元分析对所选焊接连接的预测疲劳寿命进行了评估。优化设计的重点是传统的切向设计,在切向设计中,对裙板厚度、裙板连接位置、裙板与封头间隙和槽设计(长度、位置和间距)等基本变量的影响进行了建模和优化,以获得在预期工作周期内产生最长疲劳寿命的裙板设计。在制造过程中,焦炭筒裙部必须按照严格的公差安装在筒体上,以确保裙部与筒体之间的同心度和最小的间隙。本文将简要概述如何实现这一目标。
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引用次数: 0
Additive Manufactured Pressure Vessel Development: An Update 增材制造压力容器的发展:最新进展
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-94033
W. Tam, Kamil Wlodarczyk, J. Hudak
Researchers at Northrop Grumman Innovation Systems (NGIS) have been pursuing the application of additive manufacturing (AM) technology in pressure vessel manufacture for several years. We gained significant insight after the design, analysis, fabrication, and qualification of a 1.8 liter propellant tank with additive manufactured shell in 2017. A Space Propulsion 2018 summary paper titled Additive Manufactured Pressure Vessel Shell included a description of the research and its development progress as of May 2018. Importantly, the authors discussed several items for further examination, including developing a material data base, developing fracture inspection techniques, developing fracture data to facilitate fracture analyses, assessing consistency in material properties, and examining material shedding. In this summary paper, we review the continuing AM research and development (R&D) activities within NGIS and provide a progress update. The summary paper has three sections. Section 1 contains program background and a description of the evolving NGIS R&D program. In Section 2, we present a progress update. In Section 3, we conclude with a review of our vision towards the implementation of AM technology in space borne pressure vessel manufacture.
诺斯罗普·格鲁曼创新系统公司(NGIS)的研究人员多年来一直在追求增材制造(AM)技术在压力容器制造中的应用。2017年,我们在设计、分析、制造和鉴定了1.8升增材制造壳体的推进剂储罐后,获得了重要的见解。《太空推进2018》的一篇题为“增材制造压力容器外壳”的总结论文描述了截至2018年5月的研究及其开发进展。重要的是,作者讨论了进一步研究的几个项目,包括开发材料数据库,开发断裂检测技术,开发断裂数据以促进断裂分析,评估材料特性的一致性,以及检查材料脱落。在这篇总结论文中,我们回顾了NGIS内部持续的AM研究和开发(R&D)活动,并提供了进展更新。摘要论文分为三个部分。第1节包含项目背景和不断发展的NGIS研发项目的描述。在第2节中,我们将介绍进度更新。在第3节中,我们总结了我们对在空间压力容器制造中实施AM技术的愿景。
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引用次数: 0
Study on Incorporation of a New Design Fatigue Curve Into the JSME Environmental Fatigue Evaluation Method 新设计疲劳曲线纳入JSME环境疲劳评价方法的研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93273
S. Asada, Shengde Zhang, M. Takanashi, Y. Nomura
A new fatigue analysis method was developed in the Subcommittee on Design Fatigue Curve in the Atomic Energy Research Committee in the Japan Welding Engineering Society JWES). If the new design fatigue curves are incorporated into the Environmental Fatigue Evaluation Method of the Japan Society of Mechanical Engineers (JSME), the environmental fatigue analysis can be optimized. The Subgroup on Fatigue Evaluation of the Subcommittee on Nuclear Power in the Main Committee on Power Generation Facility Codes in the JSME is reviewing the new design fatigue curves to incorporate into the JSME Environmental Fatigue Evaluation Method. This paper discuss the new design fatigue curves which is under review.
日本焊接工程学会原子能研究委员会疲劳曲线设计小组提出了一种新的疲劳分析方法。将新的设计疲劳曲线与日本机械工程师学会(JSME)的环境疲劳评价方法相结合,可以对环境疲劳分析进行优化。JSME发电设备规范主要委员会核能小组委员会的疲劳评估小组正在审查新的设计疲劳曲线,以纳入JSME环境疲劳评估方法。本文讨论了正在审查的新的设计疲劳曲线。
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引用次数: 2
An Update on Quantifying Bolt Relaxation During High Temperature Operation 高温工况下螺栓松弛量化研究进展
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93872
W. Brown, Nathan Knight
A summary of testing related to bolt relaxation, which occurs at temperatures above 230°C (450°F) was presented in a previous paper. The work has since been extended to include lower temperature data for common bolting materials. This paper provides a summary of the additional work performed and further observations regarding the acceptable design limits for A193-B7 and A193-B7M bolt materials. In addition, a conclusion regarding the recommendations made in API RP751 comparing A193-B7 and A193-B7M relaxation is made.
在之前的一篇论文中,对螺栓松弛相关的测试进行了总结,该测试发生在230°C(450°F)以上的温度下。这项工作已经扩展到包括普通螺栓材料的低温数据。本文提供了关于A193-B7和A193-B7M螺栓材料可接受设计极限的额外工作和进一步观察的总结。并对API RP751中A193-B7和A193-B7M松弛的建议进行了比较。
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引用次数: 0
A Simplified Thermal Load Evaluation Method for Localized Lug Stresses Beyond Sec. III Appendix-Y 一种局部凸耳应力的简化热负荷评估方法
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93127
T. Matsumiya, Daniel Garcia-Rodriguez, A. Nebu, N. Takamura
In this work an evaluation method for local thermal stresses on class 1 piping due to U-shaped lugs is presented. First, a three-dimensional finite element analysis (3D-FEA) is used to perform a thermal transient evaluation, obtaining the time-dependent temperature distribution of a realistic range of pipe-lug systems. These results are then used as an input for both a structural 3D-FEA and the corresponding thermal stress term in Non-Mandatory Appendix Y [1]. It was seen that the formula in Appendix-Y cannot account for the thermal stresses obtained through the detailed FEA evaluation. A parameter study using a simplified two-dimensional (2D) FEA approach, shows that the localized thermal stresses due to lugs are significantly affected by: (1) pipe-to-lug thickness ratio, (2) distance between adjacent lugs, and (3) lug height. A set of correction coefficients depending on these parameters is therefore proposed. When applying the proposed correction coefficients to the Appendix Y method, adequately conservative (when compared with 3D FEA results) stresses can be obtained. Since these correction coefficients can be obtained from simple geometric considerations, the proposed method successfully accounts for the complex lug-to-lug interaction while retaining the simplicity of the original Appendix Y approach.
本文提出了一类管道u型凸耳局部热应力的评估方法。首先,采用三维有限元分析(3D-FEA)进行热瞬态评估,获得了实际范围内管耳系统随时间变化的温度分布。然后将这些结果用作结构3d有限元分析和非强制性附录Y[1]中相应的热应力项的输入。可以看出,附录- y中的公式不能解释通过详细的有限元计算得到的热应力。采用简化的二维有限元分析方法进行参数研究,结果表明,凸耳局部热应力受:(1)管道与凸耳厚度比,(2)相邻凸耳之间的距离,以及(3)凸耳高度的显著影响。因此,根据这些参数提出了一组校正系数。当将所提出的修正系数应用于附录Y方法时,可以获得足够保守的应力(与三维有限元结果相比)。由于这些修正系数可以从简单的几何考虑中获得,因此所提出的方法成功地考虑了复杂的耳对耳相互作用,同时保留了原始附录Y方法的简单性。
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引用次数: 0
Proposal of Ductile Damage Model Based on Unit Cell Analysis for Prediction of Ductile Crack Growth Resistance of Cracked Component 基于单位胞元分析的裂纹构件韧性损伤模型的提出
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93098
Takehisa Yamada, M. Ohata
The aim of this study is to propose the damage model on the basis of the mechanism for ductile fracture related to void growth and applicable to ductile fracture assessment for steels. In order to determine damage evolution law, void growth behavior in the material was investigated by elasto-plastic finite element analyses using unit cell model with an initial void. From the results of the unit cell analyses, it was evident that a void in unit cell grew nonlinearly with increasing applied macroscopic strain. Moreover, the relationships between normalized void volume fraction and normalized strain by each critical value corresponding to crack initiation were independent of stress-strain relationship of material and stress triaxiality state. Based on this characteristic associated with void growth, damage evolution law representing nonlinear damage accumulation was derived. Then, using the damage evolution law, ductile damage model reflecting void growth behavior and ductility of material was proposed. For validation and application of the proposed damage model, ductile crack growth tests using bend specimens with a machined notch or a fatigue pre-crack were conducted for low carbon steel. The proposed damage model was implemented in finite element analyses and ductile crack growth simulations were performed for each bending test. Then, it was shown that the proposed model could accurately predict ductile crack growth resistance from machined notch root and fatigue pre-crack tip (R-curves) and the validity and applicability of proposed damage model to cracked components could be confirmed.
本研究的目的是提出一种基于孔洞扩展的韧性断裂机理的损伤模型,并适用于钢的韧性断裂评估。为了确定损伤演化规律,采用具有初始孔洞的单元胞模型,采用弹塑性有限元方法研究了材料的孔洞生长行为。从单胞分析的结果可以看出,随着施加宏观应变的增加,单胞内的空洞呈非线性增长。且各裂纹起裂临界值的归一化孔隙体积分数与归一化应变之间的关系与材料的应力-应变关系和应力三轴状态无关。基于这一与孔洞生长相关的特征,导出了表征非线性损伤累积的损伤演化规律。然后,根据损伤演化规律,建立了反映空洞生长行为和材料延性的韧性损伤模型。为了验证和应用所提出的损伤模型,使用带有加工缺口或疲劳预裂纹的弯曲试样对低碳钢进行了韧性裂纹扩展试验。将提出的损伤模型应用于有限元分析,并对每次弯曲试验进行延性裂纹扩展模拟。结果表明,该模型能较准确地预测加工缺口根部和疲劳预裂纹尖端的韧性裂纹扩展阻力(r曲线),验证了该损伤模型对裂纹构件的有效性和适用性。
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引用次数: 0
ADS-4 Pipe Vibration Evaluation During AP1000® Preoperational Testing ADS-4管道在AP1000®运行前测试中的振动评估
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93282
Tim J. Nowicki, D. Suddaby, Joshua J. Donovan, A. Conn, M. Paharia
Preoperational testing of the first AP1000® pressurized water reactors took place in the fall and winter of 2016. This Hot Functional Testing (HFT) included observation of vibrations throughout the piping systems, and is required to be successfully completed before fuel load. During HFT, flow through the hot leg passes many piping intersections where instabilities such as vortex shedding create pressure pulsations. Coupling of the vortex shedding frequency and natural acoustic frequency of the piping sidebranch may lead to acoustic resonance of the system. This resonance condition is understood, but difficult to predict; therefore, the HFT plan included screening for such conditions based on ASME Operation and Maintenance of Nuclear Power Plants vibration monitoring group (VMG). Vibration was observed in the Automatic Depressurization System (ADS) branch off the reactor coolant system hot leg that was potentially in a resonant condition. This paper details the identification, characterization, and analysis of the ADS vibration observed during HFT. Additional instrumentation was employed and data were gathered at varying conditions to determine the nature and extent of the vibrations. Demonstration of acceptable vibration levels in the ADS system was a key engineering accomplishment for AP1000® fuel load.
首批AP1000®压水堆的运行前测试于2016年秋冬进行。热功能测试(HFT)包括观察整个管道系统的振动,并要求在燃料加载之前成功完成。在高频交易过程中,流经热支腿的流体会经过许多管道交叉点,在这些交叉点,旋涡脱落等不稳定性会产生压力脉动。涡流脱落频率与管道侧支固有声频率的耦合可能导致系统的声共振。这种共振条件是可以理解的,但很难预测;因此,高频交易计划包括根据ASME核电站运行与维护振动监测组(VMG)对这些条件进行筛选。在反应堆冷却剂热腿的自动降压系统(ADS)分支中观察到振动,该分支可能处于谐振状态。本文详细介绍了高频交易中观测到的ADS振动的识别、表征和分析。在不同的条件下,使用额外的仪器和收集数据来确定振动的性质和程度。ADS系统中可接受的振动水平的演示是AP1000®燃料负载的关键工程成就。
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引用次数: 0
Further Work on Analyzing Accuracy and Overall Performance of Torque Tools for Assembling Bolted Flanged Joints 螺栓法兰连接装配扭矩工具精度及整体性能分析的进一步研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93691
Clay D. Rodery, S. Hamilton, N. Ferguson
Over the past two years, the accuracy and repeatability of equipment used to assemble bolted flanged joints have been studied, and progress has been reported in past papers. One of the findings has been that pneumatic torque wrenches demonstrated a broader plus/minus range on bolt stress from the targeted value (e.g., lack of accuracy) than manual or hydraulic torque wrenches. What was notable, however, was that the repeatability of the bolt stress that was achieved did remain consistent with the other types of torque wrenches. Since the repeatability has been shown to be consistent, attention has turned to investigating and determining the reason for the perceived lack of accuracy. One aspect that might account for this is the calibration of the pneumatic torque wrenches. This paper outlines and documents the research that has recently taken place to identify the parameters that are key elements in improving the accuracy of pneumatic torque wrenches that might form the basis of development of a standard for calibration of powered torqueing equipment.
在过去的两年中,对用于装配螺栓法兰连接的设备的精度和可重复性进行了研究,并在过去的论文中报道了进展。其中一个发现是,与手动或液压扭矩扳手相比,气动扭矩扳手在螺栓应力与目标值之间的正负范围更大(例如,缺乏准确性)。然而,值得注意的是,所获得的螺栓应力的重复性与其他类型的扭矩扳手保持一致。由于重复性已被证明是一致的,人们的注意力已转向调查和确定被认为缺乏准确性的原因。一个可以解释这一点的方面是气动扭矩扳手的校准。本文概述并记录了最近进行的研究,以确定提高气动扭矩扳手精度的关键因素参数,这些参数可能构成制定动力扭矩设备校准标准的基础。
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引用次数: 1
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Volume 3: Design and Analysis
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