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Day 2 Thu, March 02, 2023最新文献

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Forecasting Energy Demand and CO2 Emissions for Crude Extraction and Separation Using Machine Learning 利用机器学习预测原油提取和分离的能源需求和二氧化碳排放
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22801-ms
Muhammad Abbas, Omar Naeem
With the drop of oil reservoirs’ natural pressure, and injection of higher amounts of water, predicting energy consumption required to extract multiphase hydrocarbon product, and separate it into crude, gas, and water has become a challenging and more dynamic problem. This paper discusses a detailed technique to forecast energy demand for water injection and Gas-Oil Separation Plant (GOSP). Key elements of the method include identifying the energy, products, and feed streams, along with other parameters impacting the energy demand. The relationships among all independent and dependent variables are identified, along with the consideration of ambient conditions and equipment operating efficiencies. Machine Learning (ML) algorithms are then applied, using available industry software, to build and improve these relationships using the historical data. The best-fit forecast models, also called champion models, are selected that provide the least variance from actual data. These models can be updated, using the software, as the new data is received and variance between predicted and actual energy increases. The forecasted energy demand is converted to CO2 emissions using the conversion factors for fuel gas and power. The forecasting results and underlying process can be converted into dashboards for visualization and utilization by the users of operating plants. The method described in the paper is novel and first of a kind for predicting energy demand and CO2 emissions for a GOSP considering increases in water cut and water-injection.
随着油藏自然压力的下降和注水量的增加,预测多相油气产品的提取和原油、天然气、水分离所需的能源消耗已成为一个具有挑战性和动态性的问题。本文讨论了注水及油气分离装置(GOSP)能源需求预测的详细技术。该方法的关键要素包括识别能源、产品和饲料流,以及影响能源需求的其他参数。确定了所有自变量和因变量之间的关系,并考虑了环境条件和设备运行效率。然后应用机器学习(ML)算法,使用可用的行业软件,使用历史数据建立和改善这些关系。最佳拟合预测模型,也称为冠军模型,被选择提供与实际数据最小的方差。当接收到新的数据,预测和实际能量之间的差异增加时,这些模型可以使用软件进行更新。利用燃气和电力的转换系数将预测的能源需求转换为二氧化碳排放量。预测结果和基础过程可以转换为仪表板,供运行工厂的用户可视化和利用。本文所描述的方法是新颖的,并且是第一个考虑到含水率和注水量的增加来预测GOSP的能源需求和二氧化碳排放量的方法。
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引用次数: 0
Application and Performance Monitoring of Compound Air Plasma Lightning Rejection System 复合空气等离子体防雷系统的应用及性能监测
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22896-ea
Agnes Yin Yee Ho, Dzulkarnain B Azaman, Umar Zakir Ahmad, Han Shen Chin
The objective of this paper is to share on the application and performance monitoring of Compound Air Plasma Lightning Rejection (CPLR) system at an onshore terminal facility. Malaysia is one of the top three countries in the world with high lightning density, recorded average of 13.9 flashes per square kilometer annually. Thus, the country's oil and gas industry is indeed vulnerable to the dangerous impact of lightning, often associated with risk like fire, explosion, and release of hazardous material. During the initial stage of lightning development, the air acts as an insulator between positive and negative charges at the cloud and ground. However, when the difference between charges is too great, the insulating capacity of the air breaks down, caused rapid discharge of electricity and resulting in a lightning formation. Upon detection of potential difference between storm cloud and ground, CPLR will release plasma ion, that in theory will neutralize the positive and negative ions and eventually prevent lightning to happen. This paper will discuss on the investigation outcome of two vent fire incidents at the produced water tanks of an oil and gas receiving facility at east coast of Malaysia, in relation with the functionality of this novel active lightning protection system. Detailed comparison has been made between CPLR lightning rejection data and the data from an electricity utility research company (TNB-Research) lightning mapping to study the system's reliability and effectiveness. During the first vent fire incident in 2018, data analysis showed that there was no lightning strike within the CPLR coverage area and suspected the lightning propagated from the nearest striking point in lightning mapping following the path of least resistance. In addition, this also surfaced up several installation issues such as insufficient protection coverage due to incorrect pole height design, communication card failure etc. Identified action items have been implemented to restore the CPLR system for tank lightning protection. After that, the system has been closely monitored for its performance and it showed reliable lightning rejection data in year 2020 with no vent fire occurence. However, the second vent fire incident happened in 2021. Post investigation, TNB-R data showed that the lightning stroke 200m from the produced water tank recorded peak current value at −68kA which was two times higher than the average lightning amperage. This concluded that CPLR was unable to reject propagated lightning of high magnitude as well. In overall, CPLR system is proved to be functioning but with limitation in terms of coverage area and lightning magnitude (kA). With this paper presented, it is expected to complement this novel technology literature with its proof of function, field site installation precautions and as-found system limitations.
本文的目的是分享复合空气等离子体防雷(CPLR)系统在陆上终端设施中的应用和性能监测。马来西亚是世界上闪电密度最高的三个国家之一,每年平均每平方公里有13.9次闪电。因此,该国的石油和天然气行业确实容易受到闪电的危险影响,通常与火灾、爆炸和有害物质释放等风险有关。在闪电发展的初始阶段,空气在云层和地面的正电荷和负电荷之间起绝缘体的作用。然而,当电荷之间的差异太大时,空气的绝缘能力就会崩溃,引起电力的快速放电,导致闪电的形成。CPLR在检测到雷雨云与地面的电位差后,释放等离子体离子,理论上可以中和正离子和负离子,最终防止闪电发生。本文将讨论在马来西亚东海岸的一个石油和天然气接收设施的生产水箱中发生的两起排气火灾事件的调查结果,与这种新型主动防雷系统的功能有关。将CPLR防雷数据与一家电力研究公司(TNB-Research)的雷电测绘数据进行了详细的比较,以研究系统的可靠性和有效性。在2018年第一次喷口火灾事件中,数据分析显示CPLR覆盖区域内没有雷击,怀疑闪电从闪电测绘中最近的雷击点沿阻力最小的路径传播。此外,这也暴露了一些安装问题,如由于不正确的杆高设计导致的保护覆盖不足,通信卡故障等。确定的行动项目已经实施,以恢复CPLR系统的坦克防雷保护。此后,该系统的性能得到了密切监测,并在2020年显示了可靠的防雷击数据,没有发生通风口火灾。然而,第二次喷口火灾事件发生在2021年。经调查,TNB-R数据显示,距采出水箱200m的雷击记录的峰值电流为- 68kA,比平均雷击安培高2倍。由此得出的结论是CPLR也不能拒绝高量级的传播闪电。总体而言,CPLR系统被证明是有效的,但在覆盖面积和雷电量级(kA)方面存在局限性。随着本文的提出,期望通过其功能证明,现场安装注意事项和已发现的系统限制来补充这种新技术文献。
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引用次数: 0
Mitigating Sustained Casing Pressure in the Denver-Julesburg Basin with a Low Permeability Flow Resistant Cementing Solution 采用低渗透抗流固井解决方案,缓解Denver-Julesburg盆地的持续套管压力
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22872-ea
Brittany Elbel Clark, William Pearl, Dale Hopwood
Sustained casing pressure (SCP) is an industry wide challenge, and the evaluation and validation of a new cement system proactively mitigates SCP defending against numerous flow mechanisms, by delivering a barrier that minimizes fluid loss, shortens transition time, improves shear bonding, and reduces permeability. The application of this new cement system in the Denver-Julesburg Basin demonstrates its ability to mitigate and reduce the occurrence of SCP both pre and post fracturing while delivering a more efficient and sustainable solution. The innovative chemistry of the cement system enables an efficient delivery of a dry blended system, providing enhanced cement properties without the need for premium liquid additives. The system was evaluated in the laboratory to mitigate SCP caused by flow through unset cement as well as evaluated for its long-term integrity to better withstand stresses placed on the cement sheath during fracturing operations. Pre and post frac SCP are well documented and monitored across the Denver-Julesburg (D-J) basin and the new cement system was pumped on over 200 wells and has shown a reduction in both pre- and post-fracturing SCP (COGCC 2022). The SCP mitigation cement system can deliver over a 40% increase in shear bond strength, increasing the anchoring forces the cement sheath has to the casing and formation while proving to be a more crack resistant barrier. With a 75% reduction in cement permeability, it has increased resistance to flow and degradation from corrosive fluids or gases. The cement system enables operators to proactively mitigate SCP, minimize risk, and limit their carbon footprint by eliminating the need for future remediation and can be tailored and applied to other basins with similar challenges across the globe to mitigate SCP and improve long term well integrity
持续套管压力(SCP)是整个行业面临的挑战,新水泥体系的评估和验证通过提供屏障,最大限度地减少流体漏失,缩短过渡时间,改善剪切粘合,降低渗透率,从而主动减轻了针对多种流动机制的持续套管压力防御。这种新型水泥系统在Denver-Julesburg盆地的应用表明,它能够在压裂前和压裂后减轻和减少SCP的发生,同时提供更高效和可持续的解决方案。水泥体系的创新化学特性使其能够高效地输送干混合体系,无需高级液体添加剂即可提供增强的水泥性能。该系统在实验室中进行了评估,以减轻未凝固水泥流动引起的SCP,并评估了其长期完整性,以更好地承受压裂作业期间水泥环上的应力。在整个Denver-Julesburg (D-J)盆地,压裂前和压裂后的SCP都有很好的记录和监测,新的水泥系统在200多口井中泵入,显示出压裂前和压裂后的SCP都有所减少(COGCC 2022)。SCP缓释水泥系统可以将剪切强度提高40%以上,增加水泥环对套管和地层的锚固力,同时证明它是一种更抗裂的屏障。由于水泥渗透率降低了75%,它具有更强的抗腐蚀性流体或气体的流动和降解能力。该水泥系统使作业者能够主动缓解SCP,降低风险,并通过消除未来的补救措施来限制碳足迹,并且可以定制并应用于全球其他面临类似挑战的盆地,以减轻SCP并提高长期井的完整性
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引用次数: 0
Tight Reservoir Automatic 3D-Modelling Generator: Turning Complicated into Effortless Application 致密油藏自动3d建模生成器:将复杂变为轻松的应用程序
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22965-ea
Kittipong Limchuchua, S. Sarisittitham, Pichaya Ruthairung, J. Whangkitjamorn, Nuddanet Sikharin, Nitshakhan Jitpipatpong, P. Kritsadativud
Because tight reservoir has become important energy resources in sustaining production, PTTEP has recently evaluated a number of these reservoirs. For development plan optimization and resources estimation, 3D-modelling is the most efficient tool. However, the complicated workflow usually impedes inexperienced users to work with reservoir simulation. This study aims to construct an automatic 3D-modelling generator which could handle the tight reservoir. This would allow non-simulation expert to construct any 3D models for further simulation study. In this study, black oil simulation model is selected for simplicity. A generic multi-layer tight reservoir model is consisted of cartesian grids with the local grid refinement (LGR) at a well location to capture flow regime near a hydraulic fracture. The user interface tabs contain input spreadsheet for grid design, rock and fluid properties, initial conditions, well completion, and production schedule. Then, the script files with black oil simulator keywords will be generated. The capability to adjust all the input data is finally introduced to ensure user-friendly interface before finalizing the script files to simulation software without any complication with the simulation keywords. With the created Tight Reservoir Automatic 3D-Modelling Generator, all complicated workflows (the black oil simulator keywords and structure) are handled. The 3D modelling for tight reservoir does not require highly experienced user anymore. Also, neither high expertise in simulation nor programming is required. The generator provides user friendly interface with full capability of automatic multi-layer model construction. It also can handle any kind of fluid system (oil/gas/water and saturated/undersaturated reservoir), and the presence of a hydraulic fracture in any specific layers. In terms of the well and production control, it provides the option frequently used e.g., control BHP, control THP, control flow rate. This generator has been used in several PTTEP projects which have proven the success of the application. Currently, for the high-level field evaluation of the tight reservoir, any inexperienced user could construct the 3D model for their usage without having to request support from the simulation team. Regarding this advantage, there has been measurable manpower saving for model construction. Therefore, user could have more time to focus on engineering analysis such as sensitivity study on relevant parameters or production forecast and optimization which ultimately bring the best value for the project evaluation. Although commercial software may be available, they require costs and learning. Also, that software may not fully fit with specific objective. With in-house development of this pre-processer modeling tool, the interface is proven to be ease of use and fit-for-purpose with no additional cost. Further improvement would easily be performed. The concept of coupling the familiar user interface with
由于致密储层已成为维持生产的重要能源资源,PTTEP最近对一些致密储层进行了评估。对于开发计划优化和资源估算,3d建模是最有效的工具。然而,复杂的工作流程通常会阻碍经验不足的用户进行油藏模拟。本研究旨在构建一个能够处理致密储层的自动三维建模生成器。这将允许非仿真专家为进一步的仿真研究构建任何3D模型。为简便起见,本研究选择黑油模拟模型。一般的多层致密储层模型由直角网格和局部网格细化(LGR)组成,以捕获水力裂缝附近的流动状态。用户界面选项卡包含网格设计、岩石和流体性质、初始条件、完井和生产计划的输入电子表格。然后生成带有黑油模拟器关键字的脚本文件。最后引入了对所有输入数据进行调整的功能,以确保在完成脚本文件到仿真软件之前的用户友好界面,而不会与仿真关键字产生任何复杂性。通过创建的致密油藏自动3d建模生成器,可以处理所有复杂的工作流程(黑油模拟器关键字和结构)。致密储层的三维建模不再需要高经验的用户。此外,在模拟和编程方面都不需要很高的专业知识。该生成器提供了友好的用户界面,具有全自动多层模型构建功能。它还可以处理任何类型的流体系统(油/气/水和饱和/不饱和油藏),以及任何特定层中存在的水力裂缝。在井和生产控制方面,它提供了常用的选项,例如控制BHP,控制THP,控制流量。该发生器已在几个PTTEP项目中使用,证明了该应用的成功。目前,对于致密储层的高水平现场评价,任何没有经验的用户都可以构建3D模型供其使用,而无需向模拟团队寻求支持。对于这一优势,在模型构建上节省了大量的人力。因此,用户可以有更多的时间专注于工程分析,如对相关参数的敏感性研究或生产预测和优化,最终为项目评估带来最佳价值。虽然商业软件可能是可用的,但它们需要成本和学习。此外,该软件可能不完全适合特定的目标。随着这个预处理器建模工具的内部开发,该接口被证明是易于使用和适合的目的,没有额外的成本。进一步的改进将很容易实现。将熟悉的用户界面与油藏模拟器耦合的概念不仅可以扩展到PTTEP,还可以扩展到其他任何地方。
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引用次数: 0
Application of Seismic-Geological Integration Anisotropy Modeling and PSDM Technology to Horizontal-Well Group Deployment in New Exploration Field 地震地质综合各向异性建模与PSDM技术在新勘探油田水平井组部署中的应用
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22941-ms
Y. Bao, Haibo Zhao, Cheng Wang, Yangyang Wang, Feng Yan, Zhiming Zhang, Shuai Guo, Xingyuan Li, Shunyu Yao
New exploration field of Shale-oil located on Songliao Basin in the northeast of China show good prospects has been found very strong anisotropy and varies greatly from location to another through laboratory measurement of drilled cores. But the thickness of high-quality target layer is less than 10m and average vertical depth is 2500m, conventional seismic migration results cannot support accurate geosteering of horizontal-wells. We adopted the result-driven integrated seismic and geological modeling concept to guide the following processing in order to eliminate the structural errors existing in the seismic processing results of Well-X1 and the trajectory calibration of horizontal wells, the fidelity velocity analysis technology based on the combined constraints of rockphysical analysis firstly, the anisotropic forward modeling results is used to obtain accurate isotropic velocity field, and then the "Well-control + Stratification + Fault-control" modeling technology is used to establish a high-precision velocity model. The depth errors of the seismic and geological model and the horizontal well trajectory are directly calibrated quantitatively in the depth domain after the PSDM (Prestack Depth Migration), and the anisotropic model is modified for iterative PSDM. Finally, the structural errors of the horizontal well trajectory and seismic profile in the correlation between the seismic results of the new method and the vertical well synthesis record increased from 79% to 91%. Then, the anisotropy model was updated by quantitative calibration with existing horizontal-well trajectory in the depth domain, so that the final VTI anisotropic PSDM results and the horizontal well construction error in the depth domain was less than 1‰. The anisotropic PSDM results provide accurate guidance for geosteering, and the posterior horizontal-well verifies the high accuracy of the method. The technology can effectively support the deployment of horizontal-well groups in new fields and the beneficial development and utilization of new types of reservoirs in Daqing oilfield, it also demonstrated that the seismic-geological integration anisotropy modeling and PSDM technology can provide reliable support for the deployment of horizontal-wells in the same type of deep, thin, anisotropic reservoirs.
松辽盆地页岩油新勘探区具有良好的勘探前景,通过室内岩心测量,发现各向异性强,各向异性差异大。但优质目标层厚度小于10m,平均垂向深度为2500m,常规地震偏移结果无法支持水平井的精确地质导向。为了消除x1井地震处理结果和水平井轨迹标定中存在的结构误差,采用结果驱动的地震地质综合建模理念指导后续处理,首先采用基于岩石物理分析联合约束的保真速度分析技术,利用各向异性正演模拟结果获得准确的各向同性速度场;然后采用“井控+分层+断控”建模技术,建立高精度速度模型。在叠前深度偏移(PSDM)后,直接在深度域中定量标定地震地质模型的深度误差和水平井轨迹,并对各向异性模型进行迭代PSDM修正。最后,新方法的地震结果与直井合成记录的相关性中,水平井轨迹和地震剖面的结构误差从79%提高到91%。然后,利用深度域已有水平井轨迹对各向异性模型进行定量标定,使最终的VTI各向异性PSDM结果与深度域水平井施工误差小于1‰。各向异性PSDM结果为地质导向提供了准确的指导,后向水平井验证了该方法的高精度。该技术可有效支持大庆油田新油田水平井组的部署和新型储层的有利开发利用,也证明了地震-地质一体化各向异性建模和PSDM技术可为同类型深薄各向异性储层水平井的部署提供可靠的支持。
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引用次数: 0
Real-Time Downhole Monitoring Using DAS and DTS: A New Technology for Leak Detection and Well Integrity 利用DAS和DTS进行实时井下监测:泄漏检测和井完整性的新技术
Pub Date : 2023-02-28 DOI: 10.2523/iptc-23102-ea
A. Cherubini, Simon Richard, C. Jestin, G. Calbris, V. Lanticq
Distributed Acoustic Sensing (DAS) and Distributed Temperature Sensing (DTS) measurements are technologies which are adding some benefits in the aim to replace or complete traditional logging measurements like noise logging tools (NLT) or production logging tools (PLT). The aim of well integrity interventions using distributed fiber optic sensing (DFOS) is to significantly reduce the duration and the cost of these operations, and to provide additional information in comparison to traditional logging tool. The combination of DAS and DTS can offer both qualitative and quantitative information regarding fluid dynamics in the context of well integrity investigation, as the flow characteristics (intensity of turbulences). In this study, we will investigate different failure patterns occurring on the well completion, as the production tubing or packers. On the first hand, we will see that the combination of DAS and DTS provides complementary information regarding leaks characterization. On the other hand, we will investigate the monitoring of temperature gradient (DTGS for Distributed Temperature Gradient Sensing) using DAS by the integration of low frequency acoustic signal (< 1 Hz).
分布式声学传感(DAS)和分布式温度传感(DTS)测量技术正在增加一些优势,旨在取代或完成传统的测井测量,如噪声测井工具(NLT)或生产测井工具(PLT)。使用分布式光纤传感(DFOS)进行井完整性干预的目的是显著缩短作业时间和成本,并提供比传统测井工具更多的信息。DAS和DTS的结合可以在井完整性调查的背景下提供关于流体动力学的定性和定量信息,如流动特性(湍流强度)。在这项研究中,我们将研究完井过程中发生的不同失效模式,如生产油管或封隔器。首先,我们将看到DAS和DTS的组合提供了关于泄漏表征的补充信息。另一方面,我们将研究利用DAS通过低频声信号(< 1 Hz)的集成来监测温度梯度(DTGS for Distributed temperature gradient Sensing)。
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引用次数: 0
Overcoming Challenging Openhole Conditions Using Flotation Approach 利用浮选方法克服具有挑战性的裸眼条件
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22822-ea
Ahmed M. Al Haji, Makhanbet Zholaushiyev, Alibek Neldybayev
This paper summarizes the use of an interventionless flotation device when deploying casing, liner or completion strings to increase the success rate of reaching the planned target depth (TD). This can be challenging, especially in wells with extended lateral lengths (ERD) and high angled dogleg well profiles. High frictional forces can pose difficulties running different tubular configurations throughout the horizontal open-hole (OH) section to well TD. Sometimes these additional side forces and friction can prevent deployed tubular configurations from reaching target depth. Flotation devices are deployed as part of the completion configuration, whether casing or a liner, and they allow air to be trapped in a portion of the installed completion. The trapped air increases the buoyancy of the completion string, reducing the frictional forces along the wellbore in the process. Also, some drilling fluid is filled inside the casing and above the tempered-glass flotation device to provide additional forces to push the completion string to TD. At well TD, pressure is applied from surface, shattering the glass into small particles, establishing well circulation for wellbore conditioning and cementing operations. The optimal location of the flotation device is determined based on the well trajectory, casing design and fluid types. In an ERD well, the challenging wellbore geometry and extended lateral section were identified as major risks that could prevent the completion from reaching TD. The well had more than 10,000 ft of an 8-1/2″ open-hole section, and was planned to be cased off with a 5-1/2″ production casing. The completion string could not reach TD during the first run of deployment, resulting in a decision to pull out of the hole and re-run the completion string with a flotation device in the configuration. The solution deployed a tempered-glass flotation device, dramatically improving the run-in-hole effectiveness of the completion string, resulting in a successful run to TD. During the second run, the completion was installed successfully with significant reductions in side forces, buckling effects, as well as no operational issues were observed while running through the highest dogleg interval in the open hole (3.6-7.2 degree/100 ft). This installation was supported with the use of torque and drag software allowing the flotation effects to be modelled, compared against the nonfloated completion optimized based on floatation device placement location. Some of the flotation device novel features in wells with challenging high angled dogleg well profiles are: reduction in drag forces faced while running into the open hole (~30% reduction) and improvement in the relative stand-off percentage of the completion string (165% improvement), which comes from reducing side forces (lateral forces) and buckling effects faced while running into the open hole. After successful deployment, fullbore access was granted by shattering the tempered-glass
本文总结了在下入套管、尾管或完井管柱时使用无干预浮选装置来提高达到计划目标深度(TD)的成功率。这是非常具有挑战性的,特别是在具有大水平段长度(ERD)和大角度狗腿井剖面的井中。从水平裸眼(OH)段到TD段,高摩擦力会给不同的管柱配置带来困难。有时,这些额外的侧力和摩擦力会阻止部署的管状结构到达目标深度。无论是套管还是尾管,浮选装置都是完井配置的一部分,它们可以将空气困在已安装完井的一部分中。困住的空气增加了完井管柱的浮力,减少了过程中沿井筒的摩擦力。此外,在套管内部和钢化玻璃浮选装置上方填充一些钻井液,以提供额外的力将完井管柱推至TD。在井深处,从地面施加压力,将玻璃粉碎成小颗粒,为井筒调节和固井作业建立井循环。浮选装置的最佳位置取决于井眼轨迹、套管设计和流体类型。在ERD井中,具有挑战性的井筒几何形状和较大的横向段被认为是阻碍完井达到TD的主要风险。该井的8-1/2″裸眼段长度超过10,000英尺,计划使用5-1/2″生产套管下套管。在第一次下入时,完井管柱无法到达TD,因此决定出井,并在配置中使用浮选装置重新下入完井管柱。该解决方案采用了钢化玻璃浮选装置,显著提高了完井管柱的入井效率,并成功下至TD。在第二次下入过程中,完井作业成功完成,侧力和屈曲效应显著减小,在裸眼井中最大狗腿段(3.6-7.2度/100英尺)下入时没有出现任何操作问题。该装置使用扭矩和阻力软件,可以对浮选效果进行建模,并与基于浮选装置放置位置优化的非浮式完井进行比较。在具有挑战性的大斜度狗腿井中,浮选装置的一些新特点是:降低了下入裸眼井时所面临的阻力(降低了约30%),提高了完井管柱的相对隔离率(提高了165%),这主要得益于降低了下入裸眼井时所面临的侧向力和屈曲效应。成功部署后,通过将钢化玻璃浮选装置粉碎成直径较小(5-10毫米)的颗粒,可以轻松地从完井中循环出来,从而实现全井眼通道。
{"title":"Overcoming Challenging Openhole Conditions Using Flotation Approach","authors":"Ahmed M. Al Haji, Makhanbet Zholaushiyev, Alibek Neldybayev","doi":"10.2523/iptc-22822-ea","DOIUrl":"https://doi.org/10.2523/iptc-22822-ea","url":null,"abstract":"\u0000 This paper summarizes the use of an interventionless flotation device when deploying casing, liner or completion strings to increase the success rate of reaching the planned target depth (TD). This can be challenging, especially in wells with extended lateral lengths (ERD) and high angled dogleg well profiles. High frictional forces can pose difficulties running different tubular configurations throughout the horizontal open-hole (OH) section to well TD. Sometimes these additional side forces and friction can prevent deployed tubular configurations from reaching target depth.\u0000 Flotation devices are deployed as part of the completion configuration, whether casing or a liner, and they allow air to be trapped in a portion of the installed completion. The trapped air increases the buoyancy of the completion string, reducing the frictional forces along the wellbore in the process. Also, some drilling fluid is filled inside the casing and above the tempered-glass flotation device to provide additional forces to push the completion string to TD. At well TD, pressure is applied from surface, shattering the glass into small particles, establishing well circulation for wellbore conditioning and cementing operations. The optimal location of the flotation device is determined based on the well trajectory, casing design and fluid types.\u0000 In an ERD well, the challenging wellbore geometry and extended lateral section were identified as major risks that could prevent the completion from reaching TD. The well had more than 10,000 ft of an 8-1/2″ open-hole section, and was planned to be cased off with a 5-1/2″ production casing. The completion string could not reach TD during the first run of deployment, resulting in a decision to pull out of the hole and re-run the completion string with a flotation device in the configuration.\u0000 The solution deployed a tempered-glass flotation device, dramatically improving the run-in-hole effectiveness of the completion string, resulting in a successful run to TD. During the second run, the completion was installed successfully with significant reductions in side forces, buckling effects, as well as no operational issues were observed while running through the highest dogleg interval in the open hole (3.6-7.2 degree/100 ft).\u0000 This installation was supported with the use of torque and drag software allowing the flotation effects to be modelled, compared against the nonfloated completion optimized based on floatation device placement location.\u0000 Some of the flotation device novel features in wells with challenging high angled dogleg well profiles are: reduction in drag forces faced while running into the open hole (~30% reduction) and improvement in the relative stand-off percentage of the completion string (165% improvement), which comes from reducing side forces (lateral forces) and buckling effects faced while running into the open hole.\u0000 After successful deployment, fullbore access was granted by shattering the tempered-glass","PeriodicalId":153269,"journal":{"name":"Day 2 Thu, March 02, 2023","volume":"299 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121487687","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Use of Biodegradable Particulate Diverting Agents in Hydraulic Fracturing and Refracturing: An Experimental Study 生物可降解颗粒导流剂在水力压裂和重复压裂中的应用:实验研究
Pub Date : 2023-02-28 DOI: 10.2523/iptc-23059-ms
Ola M. Akrad, J. Miskimins
A significant factor affecting the success of stimulation treatments is maximizing the stimulated reservoir volume. There is a tendency for stimulation fluids to follow the path of least resistance. This includes zones with high permeability and low stress as well as perforation clusters that have already been treated. As a result, stimulation fluids can bypass regions that could benefit the most from treatment. It may be possible to solve this problem by using particulate diverting agents which help create complex fracturing systems and increase the stimulated reservoir volume. The use of biodegradable particulate diverters in hydraulic fracturing and refracturing operations has shown promising results in numerous published lab and field studies. It was revealed that the use of these particulates could increase production, lower costs, and improve the overall well economics. However, some still question their effectiveness for many reasons including inconsistent downhole placement of particulates, especially in horizontal wells. Another issue associated with these diverters is the slow degradation rates seen in the field that cause delays in flowback from the plugged zones. In this research, biodegradable particulate diverters made from polylactide (PLA) were tested using an automated permeability plugging apparatus (APPA) under different conditions. A total of 56 APPA tests were conducted to determine the variables that influence the plugging performance of these particulates. The tested variables include diverters’ physical characteristics, diverter mass, temperature, differential pressure, and heating and pressurization duration. According to the results of this study, temperature significantly impacts the plugging performance of biodegradable particulate diverters. The ability of these diverters to deform above their glass transition temperature (Tg) results in enhanced plugging performance, while utilizing significantly lower amounts of particulates with a one-size distribution. The surface of PLA particulates softens above Tg and becomes flexible and rubbery. This deformation, in turn, can cause the particulates to fuse together and form a plug capable of sealing perforations and large fractures. Upon cooling down to room temperature, the particulates solidify again and remain fused, demonstrating their ability to remain intact during the cooler portions of hydraulic fracturing treatments. Additionally, different shapes and sizes of biodegradable particulates behave differently above Tg. Contrary to conventional diverters, the lower permeability of the diverter pack does not result in enhanced diversion efficiency for these biodegradable diverters above Tg. This difference in behavior at different temperatures helps explain the inconsistent results observed by many operators when used in hydraulic fracturing and refracturing operations where downhole temperatures vary considerably. In the field, these differences in behavior at various
影响增产措施成功的一个重要因素是最大限度地提高增产油藏的体积。有一种趋势是,刺激液会沿着阻力最小的路径流动。这包括高渗透率和低应力层以及已经处理过的射孔簇。因此,增产液可以绕过最有利于增产的区域。可以通过使用颗粒转向剂来解决这个问题,这有助于创建复杂的压裂系统,并增加增产油藏的体积。生物可降解颗粒转喷剂在水力压裂和重复压裂作业中的应用已经在大量发表的实验室和现场研究中显示出了良好的效果。结果表明,使用这些颗粒可以提高产量,降低成本,并提高整体井的经济性。然而,一些人仍然质疑其有效性,原因包括颗粒在井下的位置不一致,特别是在水平井中。与这些暂堵剂相关的另一个问题是,这些暂堵剂在现场的降解速度很慢,导致堵塞区域的返排延迟。在本研究中,利用自动渗透封堵装置(APPA)在不同条件下测试了由聚乳酸(PLA)制成的可生物降解颗粒暂堵剂。共进行了56次APPA测试,以确定影响这些颗粒堵塞性能的变量。测试变量包括暂堵剂的物理特性、暂堵剂质量、温度、压差、加热和加压时间。研究结果表明,温度对可生物降解颗粒暂堵剂的封堵性能有显著影响。这些暂堵剂在其玻璃化转变温度(Tg)以上变形的能力增强了封堵性能,同时使用的单一尺寸分布的颗粒数量显著减少。PLA颗粒的表面在Tg以上软化,变得有弹性和橡胶性。这种变形反过来又会导致颗粒融合在一起,形成能够密封射孔和大裂缝的堵塞物。冷却至室温后,颗粒再次凝固并保持熔融状态,这表明它们能够在水力压裂处理的较冷部分保持完整。此外,不同形状和大小的可生物降解颗粒在Tg以上表现不同。与传统的暂堵剂不同,对于Tg以上的可生物降解暂堵剂,较低的渗透率并不能提高暂堵剂的导流效率。在井下温度变化较大的水力压裂和重复压裂作业中,许多作业者在不同温度下的行为差异有助于解释其观察到的不一致结果。在野外,如果不加以解释,这些在不同温度下的行为差异可能会导致不利的后果。提出了生物可降解颗粒暂堵剂的使用指南,并对其在Tg以上的使用提出了建议,以确保有效封堵和成功导流。预计这些指导方针将有助于解决现场遇到的许多问题,例如放置不一致、降解速度慢和返排时间长。
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引用次数: 0
Rejuvenating Late Life Field Opportunitiies at the Greater Sirikit Oilfied: Effective Produced Water Management and Facility Upgrades at the Lan Krabue Well Site L Processing Facility 振兴大诗丽吉油田的后期油田机会:Lan Krabue井场L处理设施的有效采出水管理和设施升级
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22900-ms
Pacharapol Charoensuk, Supaluck Watanapanich, Nattapong Lertrojanachusit, Saranee Nitayaphan
The Greater Sirikit Oilfield (GS1) is an onshore asset located in Kamphaeng Phet, Thailand. Waterflooding accounts for over 64% of the crude output in this field. Consequently, the water cut at GS1 continue to escalate rapidly with the current level approaching 70%. To unlock additional processing capacities, the Lan Krabue Well Site L (LKU-L) Processing Facility is being upgraded with primary and secondary water treatment units to adequately manage and dispose the rising produced water volumes. The LKU-L Processing Facility upgrades include the following primary/secondary water treatment units: Desander & deoiler hydrocylones to remove solid particles and recover free-oil droplets. Dissolved Gas Flotation (DGF) package to reduce suspended solid/oil concentrations in produced water used for waterflooding. Throughout the execution, project requirements were continuously refined to value past design and operational pain-points through multiple, collaborative feedback sessions with the end-user operations team. Lessons learned from the successful pilot DGF/DAF units at GS1 were also methodically scrutinized to improve equipment design, process scheme, and operation/control philosophy ensuring the new unit consistently achieve performance specifications. The new desander and deoiler hydrocyclones at the LKU-L Processing Facility will condition the produced water stream for secondary treatment by reducing the solid and free-oil concentrations to below 200 mg/L (>95% removal for particles > 20 microns) and 100 ppm,v respectively. The DGF unit will then further decrease the total suspended solids and oil-in-water contents below 20 mg/L (>80% removal for particles > 5 microns) and 25 ppm,v respectively. Improvements in the quality of disposal water used for waterflooding will mitigate injectivity concerns in up to 72 injection wells resulting in a cost-savings of $7.2 million. Moreover, gross production entering the LKU-L facility can also be increased by 18,400 bpd (+134%) which will generate an additional 5,520 bpd of crude (+$98.4 million/year revenue). Several technical enhancements were also contrived to tackle existing operational concerns and brownfield modification challenges: Revamp existing process design and control schemes to improve the deoiler hydrocyclone performance. Unique partitioning of the desander & deoiler hydrocyclones to allow flexible turndown capacities. Revisit the retention time of the DGF unit to improve solid and oil removal efficiencies. Online weir adjustment functionality in the DGF vessel to facilitate performance optimization. Installation of sand-jetting system in an existing separator without hot work The design enhancements for the primary/secondary water treatment units at the upgraded LKU-L Processing Facility are being liberally replicated and implemented at three other similar processing facilities in GS1. Furthermore, the design improvements of the DGF unit can serve as a best-practice guideline for sim
大诗丽吉油田(GS1)是位于泰国Kamphaeng Phet的陆上资产。水驱占该油田原油产量的64%以上。因此,GS1的含水率继续迅速上升,目前的水平接近70%。为了释放额外的处理能力,Lan Krabue井场L (LKU-L)处理设施正在升级,增加一级和二级水处理单元,以充分管理和处理不断增加的采出水量。LKU-L处理设施的升级包括以下一级/二级水处理单元:除砂器和除油器水力旋流器,用于去除固体颗粒并回收游离油滴。溶解气浮选(DGF)包,用于降低水驱采出水中悬浮固体/油的浓度。在整个执行过程中,通过与最终用户运营团队的多次协作反馈会议,不断地细化项目需求,以评估过去的设计和操作痛点。从GS1的成功试点DGF/DAF装置中吸取的经验教训也被有条不紊地仔细审查,以改进设备设计、工艺方案和操作/控制理念,确保新装置始终达到性能规格。LKU-L处理设施的新型除砂器和除油器水力旋流器将通过将固体和游离油浓度分别降至200 mg/L以下(对> 20微米的颗粒去除率>95%)和100 ppm,v来调节采出水流,以进行二次处理。DGF装置将进一步降低总悬浮固体和水包油含量,分别低于20 mg/L(> 5微米颗粒去除率>80%)和25 ppm,v。改善用于水驱的处理水的质量将减轻多达72口注水井的注入性问题,从而节省720万美元的成本。此外,进入LKU-L设施的总产量也可以增加18400桶/天(+134%),这将产生额外的5520桶/天的原油(+ 9840万美元/年的收入)。为了解决现有的操作问题和棕地改造挑战,还进行了一些技术改进:改造现有的工艺设计和控制方案,以提高脱油器水力旋流器的性能。独特的除砂器和除油器水力旋流器分区,允许灵活的调节能力。重新调整DGF装置的停留时间,以提高固体和除油效率。DGF容器中的在线堰调节功能,以促进性能优化。升级后的LKU-L处理设施的一级/二级水处理装置的改进设计,已广泛复制,并在GS1的其他三个类似处理设施中实施。此外,DGF装置的设计改进可以作为PTTEP和其他油气运营商类似装置的最佳实践指南。确定操作挑战的优先级也是一个很好的实践,它有助于满足实际终端用户的需求。
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引用次数: 0
Cause Analyses and Countermeasures of Abnormal-Low-Production Wells in Jingbian Tight Gas Reservoir, Ordos Basin 鄂尔多斯盆地靖边致密气藏异常低产井成因分析及对策
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22870-ms
Yang Wang, Yuedong Yao, Hao Wu, Jinyou Dai, Lian Wang, Zhongqi Mu
Low-production wells can often be found during the process of gas field production, particularly in low-permeability and tight gas reservoirs. In the Jingbian gas field, some wells (defined as abnormal-low-production wells (ALPWs)) have a much earlier decline period, a larger decline rate, and greater remaining dynamic reserves. In this paper, the low-production gas wells in the Xiagu gas reservoir of Jingbian gas field are taken as the research object, and the existing static and dynamic data of the gas field are comprehensively studied. To enhance the production of the ALPWs, this study focused on the production characteristics, decline causes, and applicable countermeasures of the ALPWs. Static and dynamic data from 57 low-production wells in the Xiagu gas reservoir were analyzed. In addition, differences in production characteristics between traditional low-production wells and the ALPWs are compared using production, pressure and other development indicators. Furthermore, the rapid identification and selection criterion of the ALPWs is established by implementing the producing indexes of the ALPWs. The study shows that several characteristics of the ALPWs can be determined by the production-pressure limiting method. The main determination criteria are listed as follows: The annual production decline rate is more than 20% (far greater than the normal annual decline rate of 5%). The single gas well continues to produce for more than 30 days with a daily production of 10000 m3. The tubing-casing pressure differential is greater than 2.5MPa. The most significant characteristic is that the remaining dynamic reserves of the ALPWs are greater than 250 million m3. All the above characteristics demonstrate that the ALPWs might still have great production potential and the causes for the abnormal-low-production could be analyzed by the node analysis and the IPR curve. Moreover, the bottom-hole water loading and wellbore plugging are the main causes of the abnormal-low-production. This research helps the engineers identify 57 ALPWs in Jingbian gas field, and puts forward adaptive countermeasures for the abnormal production decline causes, which helps the gas field achieve the goal of increasing production and stabilizing productivity. And it could be applied in other similar low-production gas wells with hydraulic fractures in tight gas reservoirs worldwide, and could provide research reference for the progress of enhancing productivity from the low-production gas wells.
在气田生产过程中,特别是在低渗透致密气藏中,经常会发现低产气井。在靖边气田,一些井(定义为异常低产井)的递减期更早,递减速率更大,剩余动态储量也更大。本文以靖边气田下谷气藏低产气井为研究对象,对该气田现有的静、动态资料进行了综合研究。为提高低碳水化合物的产量,研究了低碳水化合物的产量特点、下降原因和适用对策。对下谷气藏57口低产井的静态和动态资料进行了分析。此外,利用产量、压力和其他开发指标,比较了传统低产井与alpw之间的生产特征差异。在此基础上,通过实现ALPWs的生产指标,建立了ALPWs的快速识别和选择准则。研究表明,极限生产压力法可以确定ALPWs的几个特性。主要判定标准如下:产量年递减率大于20%(远大于正常年递减率5%)。单口气井连续生产30多天,日产量10000立方米。套管压差大于2.5MPa。其最显著的特点是,水塘的剩余动态储量大于2.5亿立方米。上述特征表明该油田仍具有较大的生产潜力,并可通过节点分析和IPR曲线分析其异常低产的原因。此外,井底水载荷和井筒堵塞是造成异常低产的主要原因。该研究帮助工程师识别了靖边气田57个alpw,并针对异常产量下降原因提出了适应性对策,帮助气田实现增产稳产的目标。该方法可应用于全球其他类似致密气藏水力裂缝低产气井,为低产气井提高产能的进展提供研究参考。
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