Efficient immobilization of volatile technetium (Tc) remains a key challenge during vitrification of low-activity nuclear waste (LAW). This study explores how different aluminum sources—kyanite, gibbsite, and boehmite—affect structural transformations in heated LAW melter feeds and influence the retention of rhenium (Re), a non-radioactive chemical surrogate for Tc. To investigate the decomposition of Al precursors and to track the formation of transient aluminum phases upon heating, we applied temperature-resolved 27Al MAS NMR spectroscopy combined with principal component-based factor analysis (FA), complemented by X-ray diffraction. This FA approach, previously unexplored in nuclear waste vitrification studies, enabled precise identification and tracking of transient nanocrystalline alumina intermediates and their coordination environments formed between 400 and 900 °C. Boehmite-containing feed produced the highest proportion of ordered nanocrystalline alumina phases, followed by gibbsite, while kyanite remained undissolved to high temperature. The higher abundance of reactive Al-sites in the boehmite- and gibbsite-containing feeds correlates with improved Re retention in the glass, likely through enhanced adsorption of Re-bearing salts and/or their incorporation into transient sodalite-like aluminosilicates. Our findings not only highlight the crucial impact of Al-source selection to control intermediate phase formation and to facilitate early-stage incorporation and immobilization of volatile radionuclides, but also establish factor analysis of NMR spectra as a powerful methodology for understanding of structural and chemical transformations during vitrification.
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