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Multi-Objective Optimization of Aero Engine Combustor Adopting an Integrated Procedure for Aero-Thermal Preliminary Design 航空发动机燃烧室气动热初步设计一体化多目标优化
C. Elmi, I. Vitale, H. Reese, A. Andreini
The preliminary design of an aero-engine combustor is a multidisciplinary process that involves an extensive and systematic analysis of the design space. Simulation-driven approaches, in which several design configurations are numerically analyzed, may lead to heterogeneous models interacting with each other, sharing miscellaneous information within the process. Iterative and user-defined approaches, moreover, are inefficient when multiple and conflicting requirements are in place. To rely on integrated design methodologies has been demonstrated to be beneficial, especially if adopted in a structured approach to design optimization. In this paper, the application of the Combustor Design System Integration (DSI) to the definition of an optimal combustor preliminary configuration will be presented. Given a combustor baseline design, the multi-objective optimization problem has been defined by targeting an optimal distribution for temperature profiles and patterns at the combustor’s exit. Dilution port characteristics, such as hole number and dimension as well as the axial position of the row have been selected as design variables. To guarantee a water-tight design process while minimizing the user effort, the DSI tools were included in a dedicated framework for driving the optimization tasks. Here, a proper CFD domain for RANS, constituted by the flame tube region extended to the dilution port feeds, was adopted for imposing the air split designed for the combustor. Concerning a “complete” combustor sector, this allows a reduction in the computational effort while still being representative for its aero-thermal behavior. The optimization task was performed using a Response Surface Method (RSM), in which multiple, specific combustor configurations were simulated and the CFD result elaborated to build a meta-model of the combustor itself. Finally, the suitability of the resulting optimized configuration has been evaluated through an “a posteriori” analysis for thermal conditions and emission levels (NOx and CO). A lean combustion concept developed by Avio Aero with the aim of the homonymous EU research project, the NEWAC combustor, has been considered as test case.
航空发动机燃烧室的初步设计是一个多学科的过程,需要对设计空间进行广泛而系统的分析。仿真驱动的方法,其中对几个设计配置进行数值分析,可能导致异构模型相互作用,在过程中共享杂项信息。此外,当存在多个相互冲突的需求时,迭代和用户定义的方法是低效的。依赖集成设计方法已被证明是有益的,特别是如果在设计优化的结构化方法中采用。本文将介绍燃烧室设计系统集成(DSI)在燃烧室最佳初始配置定义中的应用。给定燃烧室基线设计,以燃烧室出口温度分布和模式的最优分布为目标,定义了多目标优化问题。稀释口特性,如孔数和尺寸以及排轴向位置被选择作为设计变量。为了保证设计过程的水密性,同时最大限度地减少用户的工作量,DSI工具被包含在一个专门的框架中,以驱动优化任务。在此,采用一个适合于RANS的CFD区域,即延伸至稀释口进料的火焰管区域,来施加为燃烧室设计的空气劈裂。对于一个“完整”的燃烧室部分,这可以减少计算工作量,同时仍然代表其气动热行为。优化任务采用响应面法(RSM)进行,该方法对多个特定燃烧室构型进行模拟,并对CFD结果进行阐述,建立燃烧室本身的元模型。最后,通过对热条件和排放水平(NOx和CO)的“后验”分析,评估了最终优化配置的适用性。由Avio Aero开发的精益燃烧概念与同名的欧盟研究项目的目标,NEWAC燃烧器,已被视为测试案例。
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引用次数: 0
Hybrid Electric Drive Systems in the United States Navy 美国海军的混合动力驱动系统
Gianfranco P. Buonamici
With an increasing instability and cost fluctuation in the world energy markets, it has become more important to increase the US Navy fleet’s overall fuel efficiency. The Navy’s Energy Program for Security and Independence sets forth goals to reduce its overall consumption of energy and decrease its reliance on petroleum. One way that helps accomplish these goals is through the use of hybrid electric drive systems to replace gas turbine engines to accomplish lower ship speeds. Although gas turbines are power dense and fairly efficient at full load, their fuel efficiency decreases drastically at the lower power levels used when slower speeds are required to accomplish the ship’s mission. It is in this lower speed range where operating gas turbine generators closer to their optimum efficiency levels and powering an electric motor saves a significant amount of fuel. This paper will discuss two in-service systems developed for various US Navy ships: the Hybrid Electric Drive (HED) system for DDG 103 and the Auxiliary Propulsion System (APS) for LHD 8 and LHA 7. It will describe each of the two configurations and their histories, how they are implemented and increase the capability of the ship, and the resulting fuel efficiencies that have been realized with their use.
随着世界能源市场的不稳定性和成本波动的增加,提高美国海军舰队的整体燃油效率变得更加重要。美国海军的安全与独立能源计划提出了减少总体能源消耗和减少对石油依赖的目标。实现这些目标的一种方法是使用混合电力驱动系统来取代燃气涡轮发动机,以实现更低的船舶速度。尽管燃气轮机在满载时功率密集,效率相当高,但当需要较慢的速度来完成船舶的任务时,它们的燃油效率在较低的功率水平上急剧下降。正是在这种较低的速度范围内,操作燃气轮机发电机更接近其最佳效率水平,并为电动机提供动力,节省了大量的燃料。本文将讨论为各种美国海军舰艇开发的两种现役系统:DDG 103的混合动力驱动(HED)系统和LHD 8和LHA 7的辅助推进系统(APS)。它将描述这两种配置及其历史,它们是如何实现的,如何提高船舶的能力,以及使用它们所实现的燃油效率。
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引用次数: 0
Condition Monitoring of Wind Turbines Based on the Scattering Transform of Vibration Data 基于振动数据散射变换的风力机状态监测
Junyu Qi, Alexandre Mauricio, K. Gryllias
As a renewable, unlimited and free resource, wind energy has been intensively deployed in the past to generate electricity. However, the maintenance of Wind Turbines (WTs) can be challengeable. On the one hand, most wind farms operate in remote areas and on the other hand, the dimension of WTs’ tip/hub/rotor are usually enormous. In order to prevent abrupt breakdowns of WTs, a number of Condition Monitoring (CM) methods have been proposed. Focusing on bearing diagnostics, Squared Envelope Spectrum is one of the most common techniques. Moreover in order to identify the optimum demodulation frequency band, fast Kurtogram, Infogram and Sparsogram are nowadays popular tools evaluating respectively the Kurtosis, the Negentropy and the Sparsity. The analysis of WTs usually requires high effort due to the complexity of the drivetrain and the varying operating conditions and therefore there is still need for research on effective and reliable CM techniques for WT monitoring. Thus the purpose of this paper is to investigate a blind and effective CM approach based on the Scattering Transform. Through the comparison with state of the art techniques, the proposed methodology is found more powerful to detect a fault on six validated WT datasets.
风能作为一种可再生的、无限的、免费的资源,过去一直被广泛利用来发电。然而,风力涡轮机(WTs)的维护是具有挑战性的。一方面,大多数风电场运行在偏远地区,另一方面,风力发电机的尖端/轮毂/转子尺寸通常很大。为了防止WTs的突然故障,人们提出了许多状态监测(CM)方法。在轴承诊断中,平方包络谱是最常用的技术之一。此外,为了确定最佳解调频带,快速峭度图、信息图和稀疏图是目前比较流行的评估峭度、负熵和稀疏度的工具。由于动力传动系统的复杂性和工况的变化,对小波变换的分析通常需要付出很大的努力,因此仍然需要研究有效可靠的小波变换监测CM技术。因此,本文的目的是研究一种基于散射变换的盲而有效的CM方法。通过与最新技术的比较,发现所提出的方法在六个经过验证的小波变换数据集上检测故障的能力更强。
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引用次数: 0
Influence of Yawed Wind Flow on the Blade Forces/Bending Moments and Blade Elastic Torsion for an Axial-Flow Wind Turbine 偏航气流对轴流式风力机叶片力/弯矩和叶片弹性扭转的影响
M. Ahmadi, Zhiyin Yang
Effects of yawed incoming flow on wind turbine blades forces and root bending moments (RBMs) are not fully understood. To advance our current understanding, numerical studies of a small-scale three-bladed horizontal axis wind turbine at TSR = 6.7 with yaw angles of zero and 45° have been carried out to examine the variations of blade and rotor loading due to the yawed incoming flow. An approach combining Large Eddy Simulation (LES) with Actuator Line Modelling (ALM) has been employed in the present study. The predicted phase-averaged blade forces reveal that the blade tangential force, in-plane RBM and power coefficient are much more sensitive to the upstream streamwise velocity variations and are much more strongly affected than the blade axial force, out-of-plane RBM and thrust coefficient. It also shows that for yawed incoming flows the blade axial force to the blade tangential force ratio fluctuates significantly during one rotor revolution, resulting in large variations of the blade elastic torsion and that the total blade force (magnitude and direction) undergoes a non-linear change in the circumferential and radial directions, which will likely lead to the reduction in the turbine operational life significantly, especially for long lightweight blades of large size wind turbines.
偏航来流对风力机叶片力和根部弯矩的影响尚不完全清楚。为了进一步加深我们目前的理解,我们对TSR = 6.7、偏航角为0°和45°的小型三叶片水平轴风力机进行了数值研究,以研究偏航来流对叶片和转子载荷的影响。本研究采用大涡模拟(LES)与作动器线建模(ALM)相结合的方法。叶片相位平均力的预测结果表明,叶片切向力、面内RBM和功率系数对上游流速变化更为敏感,对叶片轴向力、面外RBM和推力系数的影响要大得多。此外,对于偏航来流,叶片轴向力与切向力之比在一次转子旋转中波动较大,导致叶片弹性扭转变化较大,叶片总力(大小和方向)在周向和径向上呈非线性变化,可能导致涡轮运行寿命显著缩短。特别是对于大型风力涡轮机的长而轻的叶片。
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引用次数: 0
Case Closed: The Completion of the United States Navy 501-K34 Gas Turbine Engine RADCON Program (2011 - 2019) 结案:美国海军501-K34燃气涡轮发动机RADCON项目的完成(2011 - 2019)
J. Patterson, Kevin D. Fauvell, Dennis M. Russom, Willie A. Durosseau, Phyllis Petronello, J. Moralez
The United States Navy (USN) 501-K Series Radiological Controls (RADCON) Program was launched in late 2011, in response to the extensive damage caused by participation in Operation Tomodachi. The purpose of this operation was to provide humanitarian relief aid to Japan following a 9.0 magnitude earthquake that struck 231 miles northeast of Tokyo, on the afternoon of March 11, 2011. The earthquake caused a tsunami with 30 foot waves that damaged several nuclear reactors in the area. It was the fourth largest earthquake on record (since 1900) and the largest to hit Japan. On March 12, 2011, the United States Government launched Operation Tomodachi. In all, a total of 24,000 troops, 189 aircraft, 24 naval ships, supported this relief effort, at a cost in excess of $90.0 million. The U.S. Navy provided material support, personnel movement, search and rescue missions and damage surveys. During the operation, 11 gas turbine powered U.S. warships operated within the radioactive plume. As a result, numerous gas turbine engines ingested radiological contaminants and needed to be decontaminated, cleaned, repaired and returned to the Fleet. During the past eight years, the USN has been very proactive and vigilant with their RADCON efforts, and as of the end of calendar year 2019, have successfully completed the 501-K Series portion of the RADCON program. This paper will update an earlier ASME paper that was written on this subject (GT2015-42057) and will summarize the U.S. Navy’s 501-K Series RADCON effort. Included in this discussion will be a summary of the background of Operation Tomodachi, including a discussion of the affected hulls and related gas turbine equipment. In addition, a discussion of the radiological contamination caused by the disaster will be covered and the resultant effect to and the response by the Marine Gas Turbine Program. Furthermore, the authors will discuss what the USN did to remediate the RADCON situation, what means were employed to select a vendor and to set up a RADCON cleaning facility in the United States. And finally, the authors will discuss the dispensation of the 501-K Series RADCON assets that were not returned to service, which include the 501-K17 gas turbine engine, as well as the 250-KS4 gas turbine engine starter. The paper will conclude with a discussion of the results and lessons learned of the program and discuss how the USN was able to process all of their 501-K34 RADCON affected gas turbine engines and return them back to the Fleet in a timely manner.
美国海军(USN) 501-K系列辐射控制(RADCON)计划于2011年底启动,以应对参与Tomodachi行动造成的广泛损害。此次行动的目的是为2011年3月11日下午袭击东京东北231英里处的9.0级地震后的日本提供人道主义救援援助。地震引发了30英尺高的海啸,破坏了该地区的几个核反应堆。这是有记录以来的第四大地震(自1900年以来),也是袭击日本的最大地震。2011年3月12日,美国政府发起“友町行动”。总共有24 000名士兵、189架飞机、24艘海军舰艇支持这项救济工作,费用超过9 000万美元。美国海军提供了物资支持、人员调动、搜救任务和损害调查。在行动中,11艘由燃气轮机驱动的美国军舰在放射性羽流中作业。结果,许多燃气涡轮发动机吸入了放射性污染物,需要去污、清洁、修理并返回舰队。在过去的八年中,美国海军在RADCON方面一直非常积极主动和警惕,截至2019年年底,已经成功完成了RADCON计划的501-K系列部分。本文将更新关于该主题的早期ASME论文(GT2015-42057),并将总结美国海军501-K系列RADCON的工作。本次讨论将包括对Tomodachi行动背景的总结,包括对受影响的船体和相关燃气轮机设备的讨论。此外,还将讨论灾难造成的放射性污染,以及由此对船用燃气轮机计划的影响和应对措施。此外,作者将讨论美国海军采取了什么措施来纠正RADCON的情况,采用了什么手段来选择供应商并在美国建立RADCON清洗设施。最后,作者将讨论未恢复服务的501-K系列RADCON资产的分配,其中包括501-K17燃气涡轮发动机以及250-KS4燃气涡轮发动机启动器。论文最后将讨论该项目的结果和经验教训,并讨论美国海军如何能够处理所有501-K34 RADCON影响的燃气轮机发动机,并及时将其送回舰队。
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引用次数: 0
Sensitivity Analysis of an Aircraft Engine Model Under Consideration of Dependent Variables 考虑因变量的飞机发动机模型灵敏度分析
J. Salomon, J. Göing, S. Lück, M. Broggi, J. Friedrichs, M. Beer
In this work the impact of combined module variances on the overall performance of a high-bypass aircraft engine is investigated. Therefore, a comprehensive sensitivity analysis on the example of a turbofan engine performance model is provided by means of Kucherenko indices. Direct influences of selected model inputs on key model outputs as well as influences due to interaction effects between these input variables are identified. The selected input variables of the performance model are partly subject to considerable dependencies that are taken into account by the Kucherenko indices. The results confirm known direct influences of deterioration effects on the key performance parameters of the aircraft engine on the one hand, and provide profound insights into complex interaction effects between the components and their impact on the V2500-A1 aircraft engine performance on the other.
本文研究了大涵道比航空发动机组合模态差异对发动机整体性能的影响。因此,以某涡扇发动机为例,利用库切连科指数进行了综合灵敏度分析。确定了所选模型输入对关键模型输出的直接影响,以及这些输入变量之间的相互作用所产生的影响。所选择的输入变量的性能模型部分受到相当大的依赖关系,考虑到库切连科指数。研究结果一方面证实了已知的劣化效应对航空发动机关键性能参数的直接影响,另一方面为零部件之间复杂的交互作用及其对V2500-A1航空发动机性能的影响提供了深刻的见解。
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引用次数: 2
Machine Learning Aided Prediction of Rain Erosion Damage on Wind Turbine Blade Sections 风力机叶片截面雨蚀损伤的机器学习辅助预测
A. Castorrini, P. Venturini, Fabrizio Gerboni, A. Corsini, F. Rispoli
Rain erosion of wind turbine blades represents an interesting topic of study due to its non-negligible impact on annual energy production of the wind farms installed in rainy sites. A considerable amount of recent research works has been oriented to this subject, proposing rain erosion modelling, performance losses prediction, structural issues studies, etc. This work aims to present a new method to predict the damage on a wind turbine blade. The method is applied here to study the effect of different rain conditions and blade coating materials, on the damage produced by the rain over a representative section of a reference 5MW turbine blade operating in normal turbulence wind conditions.
风力涡轮机叶片的雨水侵蚀是一个有趣的研究课题,因为它对安装在多雨地区的风力发电场的年发电量有着不可忽视的影响。最近有相当多的研究工作都是针对这一主题,提出了雨水侵蚀模型、性能损失预测、结构问题研究等。本工作旨在提出一种预测风力发电机叶片损伤的新方法。本文采用该方法研究了不同降雨条件和叶片涂层材料对正常湍流风条件下5MW参考涡轮叶片典型断面雨损的影响。
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引用次数: 0
Study of CFD-Based Raised-Floor Data Center Cooling With Parametric CRAC Turbofan Blower Airflow Patterns 基于cfd的高架空数据中心冷却参数化CRAC涡扇风机气流模式研究
Zhihang Song, Wan Chen
Commonly encountered thermal management challenges of today’s rapidly changing power density, raised-floor hot/cold aisle data centers include typically uncontrollable tile flow non-uniformity along the above-floor cold aisle. For example, the operational cooling provision intensity near the Computer Room Airflow Conditioner (CRAC) unit can be far less than that on the other side (far away from the CRAC unit). This undesired trend leads to an unbalanced aisle-level air cooling and subsequent inefficient power consumption. In this study, the CRAC turbofan blower flow boundary conditions were thoroughly investigated. Computational Fluid Dynamics (CFD) based simulations were employed to describe and evaluate the differently configured CRAC turbofan blower flow conditions (i.e., normal, angled, and sheared CRAC flow patterns) as well as their impacts upon the air cooling performance. This work indicates that the considered turbofan blower boundary condition, together with their underlying transportation mechanism within the plenum, might contribute an essential influence to the flow structure adjacent to the tile perforations. In particular, it was found that the sheared CRAC turbofan blower airflow pattern is capable of giving rise to favorable tile flow straightening manners. This finding further promotes an improvement of the consequently obtained aisle-level air cooling effectiveness and efficiencies, contributing to more advanced data center thermal management in the future.
在当今快速变化的功率密度下,高架地板热/冷通道数据中心通常会遇到热管理方面的挑战,包括沿地板上冷通道的不可控制的瓷砖流动不均匀性。例如,机房空调(CRAC)机组附近的运行供冷强度可能远小于另一侧(远离机房空调)的供冷强度。这种不希望的趋势导致不平衡的过道水平空气冷却和随后的低效的电力消耗。本文对CRAC涡扇风机的流动边界条件进行了深入的研究。采用基于计算流体动力学(CFD)的模拟来描述和评估不同配置的CRAC涡轮风扇鼓风机流动条件(即正常、倾斜和剪切CRAC流动模式)以及它们对空气冷却性能的影响。这项工作表明,所考虑的涡扇鼓风机边界条件,以及它们在静压室内潜在的运输机制,可能对瓦孔附近的流动结构产生重要影响。特别地,发现剪切的CRAC涡扇鼓风机气流模式能够产生良好的瓦流矫直方式。这一发现进一步促进了通道级空气冷却效果和效率的改进,有助于未来更先进的数据中心热管理。
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引用次数: 1
Inlet Flow Distortion in an Advanced Civil Transport Boundary Layer Ingesting Engine Installation 先进民用运输边界层进气发动机装置的进气气流畸变
D. K. Hall, E. Greitzer, A. Uranga, M. Drela, S. Pandya
This paper presents first-of-a-kind measurements, and complementary computations, of the flow through the propulsion system of a boundary layer ingesting, twin-engine advanced civil transport aircraft configuration. The experiments were carried out in the NASA Langley 14- by 22-foot Subsonic Tunnel, using a 1:11 scale model of the D8 “double-bubble” aircraft with electric ducted fans providing propulsive power. Overall force and moment measurements and flow field surveys at the inlet and nozzle exit planes were obtained. The computations were carried out with the NASA OVERFLOW code. The measurements and computations were conducted for a range of aircraft angles of attack and propulsor powers representing operating points during the aircraft mission. Velocity and pressure distributions at the propulsor inlet and exit, and integral inlet distortion metrics, are presented to quantify the flow non-uniformity due to boundary layer ingestion. The distorted inflow exhibits qualitative and quantitative changes over the mission, from a unidirectional stratified stagnation pressure at cruise to a streamwise vortex structure at climb conditions. The computations capture these flow features and reveal the interactions between airframe and propulsor that create these three-dimensional flow variations.
本文提出了一种首次测量,并补充计算,通过推进系统的边界层摄取,双发先进民用运输机配置。实验是在美国宇航局的兰利14 × 22英尺的亚音速隧道中进行的,使用了D8“双泡”飞机的1:11比例模型,该模型由电动导管风扇提供推进动力。得到了进气道和喷管出口平面的总体力和力矩测量以及流场测量结果。计算是用NASA OVERFLOW代码进行的。测量和计算了一系列飞机的攻角和螺旋桨功率,代表了飞机任务期间的操作点。提出了推进入口和出口的速度和压力分布以及积分进口畸变指标,以量化边界层吸入引起的流动不均匀性。在整个飞行过程中,扭曲的流入表现出定性和定量的变化,从巡航时的单向分层停滞压力到爬升条件下的流向涡结构。计算捕捉到这些流动特征,并揭示了机身和推进器之间的相互作用,产生了这些三维流动变化。
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引用次数: 6
Investigation of a Passive Flow Control Device in an S-Duct Inlet at High Subsonic Flow 高亚音速条件下s型导管进气道被动流动控制装置的研究
Courtney Rider, Asad Asghar, W. Allan, G. Ingram, R. Stowe, R. Pimentel
This paper reports the investigation of a flow control strategy for an S-duct diffusers. The method incorporates stream-wise tubercles, and aims to enhance the performance of S-duct inlets by reducing the size and intensity of separated flow. These devices, bioinspired from humpback whale flippers’ leading edge protuberances, have been shown to be effective in increasing post-stall coefficients of lift of airfoils. In S-duct diffusers, the presence of convex curvature next to the separated region provides an ideal location for the installation of a tubercle-like device. The flow control effectiveness was evaluated by test-rig measurements and computational fluid dynamics (CFD) simulations of the flow in an S-duct at high subsonic flow conditions (Ma = 0.80). The S-ducts were rapid prototyped in plastic using 3D printing. Static surface pressure along the length and total pressure at the exit revealed pressure recovery, total pressure loss, swirl, and the nature of flow distortion at the S-duct exit. CFD simulations used ANSYS FLUENT with a RANS solver closed with the RKE turbulence model. The CFD simulation compared well with the test-rig data and provided useful information on flow mechanism and for understanding flow features. The performance of the baseline and variant with the flow control device was compared and flow control strategy was evaluated.
本文报道了s型导管扩散器流动控制策略的研究。该方法采用了流向结核,旨在通过减小分离流的大小和强度来提高s管进口的性能。这些装置,生物灵感来自座头鲸的鳍前缘突起,已被证明是有效的增加失速后升力系数的翼型。在s管扩散器中,靠近分离区域的凸曲率的存在为安装结核状装置提供了理想的位置。在高亚音速流动条件下(Ma = 0.80),通过试验台测量和计算流体动力学(CFD)模拟s型导管内的流动来评估流动控制效果。s型导管使用3D打印技术在塑料中快速制作原型。沿长度方向的静表面压力和出口处的总压揭示了s型导管出口处的压力恢复、总压损失、旋流和流动畸变的性质。CFD仿真采用ANSYS FLUENT,采用RKE湍流模型封闭的RANS求解器。CFD模拟结果与试验台数据对比良好,为了解流动机理和流动特征提供了有用的信息。比较了带流量控制装置的基准和变型的性能,并对流量控制策略进行了评价。
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引用次数: 1
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Volume 1: Aircraft Engine; Fans and Blowers; Marine; Wind Energy; Scholar Lecture
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