首页 > 最新文献

Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials最新文献

英文 中文
Process Evaluation and Numerical Optimization in Friction Stir Welding of Dissimilar AMCs 不同amc搅拌摩擦焊接工艺评价及数值优化
Rajesh P.V., S. A.
In recent times, any engineering material is deemed worthwhile only if it satisfies functional characteristics such as weldability, formability, machinability, etc. Aluminum-based metal matrix composites have extensive usage in modern automobile parts, aircraft components, and ship structures, mainly due to their attractive properties such as low cost, high strength-to-weight ratio, excellent corrosion and wear resistance. Friction stir welding is one of the most versatile solid-state joining processes to ensure weldability between two AMC plates. In this research work, an analysis of FSW process through parameters (e.g., composition of alumina, spindle speed, feed, etc.) in joining Alumina reinforced aluminum alloy composites Al 6061 and Al 2024 together at various proportions by analyzing properties like impact strength, hardness, flatness, and ultimate tensile strength has been done. Finally, optimization is carried out to select the best possible combination using a multi-attribute decision-making technique called the complex proportional assessment of alternatives.
近年来,任何工程材料只有在满足可焊性、可成形性、可加工性等功能特性时才被认为是有价值的。铝基金属基复合材料在现代汽车零部件、飞机部件和船舶结构中有着广泛的应用,主要是由于其成本低、强度重量比高、耐腐蚀和耐磨性好等吸引人的特性。搅拌摩擦焊是一种最通用的固态连接工艺,以确保两个AMC板之间的可焊性。本研究通过分析铝增强铝合金复合材料Al 6061和Al 2024的冲击强度、硬度、平整度和极限抗拉强度等性能,通过参数(如氧化铝成分、主轴转速、进料等)分析了铝增强铝合金复合材料Al 6061和Al 2024以不同比例连接在一起时的FSW过程。最后,利用一种多属性决策技术,即复比例方案评估,对方案组合进行优化选择。
{"title":"Process Evaluation and Numerical Optimization in Friction Stir Welding of Dissimilar AMCs","authors":"Rajesh P.V., S. A.","doi":"10.4018/978-1-7998-7864-3.ch014","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch014","url":null,"abstract":"In recent times, any engineering material is deemed worthwhile only if it satisfies functional characteristics such as weldability, formability, machinability, etc. Aluminum-based metal matrix composites have extensive usage in modern automobile parts, aircraft components, and ship structures, mainly due to their attractive properties such as low cost, high strength-to-weight ratio, excellent corrosion and wear resistance. Friction stir welding is one of the most versatile solid-state joining processes to ensure weldability between two AMC plates. In this research work, an analysis of FSW process through parameters (e.g., composition of alumina, spindle speed, feed, etc.) in joining Alumina reinforced aluminum alloy composites Al 6061 and Al 2024 together at various proportions by analyzing properties like impact strength, hardness, flatness, and ultimate tensile strength has been done. Finally, optimization is carried out to select the best possible combination using a multi-attribute decision-making technique called the complex proportional assessment of alternatives.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"51 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122844866","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Additive Manufacturing (AM) 增材制造(AM)
K. Abdulrahman, Rasheedat Modupe Mahamood, E. Akinlabi
The need for less weight and high-performance materials in manufacturing industries has continuously led to the development of lightweight materials through the use of advanced additive manufacturing (AM). The race of lightweight and high-performance metals continue to evolve as this continuously provides better understanding about connection existing between material processing, microstructural development, and material properties. AM technique is an interesting manufacturing process that is employed in production of engineering components with improved properties. The choice of titanium and its alloys in structural applications are attributed to their superior strength-to-weight ratio and high corrosion resistance. This chapter looked at different additive manufacturing (AM) techniques developed for the processing of lightweight metals, their strengths, and limitations. The chapter also looked at the role and contribution of AM to the 4th industrial revolution, processing, and application of titanium aluminide for high temperature applications.
制造业对轻量化和高性能材料的需求,通过使用先进的增材制造(AM),不断推动轻量化材料的发展。随着人们对材料加工、微观结构发展和材料性能之间的联系有了更好的理解,轻质和高性能金属的竞赛也在继续发展。增材制造技术是一种有趣的制造工艺,用于生产具有改进性能的工程部件。在结构应用中选择钛及其合金是由于其优越的强度重量比和高耐腐蚀性。本章介绍了用于加工轻质金属的不同增材制造(AM)技术,以及它们的优势和局限性。本章还介绍了增材制造对第四次工业革命的作用和贡献,以及高温应用中铝化钛的加工和应用。
{"title":"Additive Manufacturing (AM)","authors":"K. Abdulrahman, Rasheedat Modupe Mahamood, E. Akinlabi","doi":"10.4018/978-1-7998-7864-3.ch002","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch002","url":null,"abstract":"The need for less weight and high-performance materials in manufacturing industries has continuously led to the development of lightweight materials through the use of advanced additive manufacturing (AM). The race of lightweight and high-performance metals continue to evolve as this continuously provides better understanding about connection existing between material processing, microstructural development, and material properties. AM technique is an interesting manufacturing process that is employed in production of engineering components with improved properties. The choice of titanium and its alloys in structural applications are attributed to their superior strength-to-weight ratio and high corrosion resistance. This chapter looked at different additive manufacturing (AM) techniques developed for the processing of lightweight metals, their strengths, and limitations. The chapter also looked at the role and contribution of AM to the 4th industrial revolution, processing, and application of titanium aluminide for high temperature applications.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"17 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132871332","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Role of Self-Assembly in Additive Manufacturing of Aerospace Applications 自组装在航空航天应用增材制造中的作用
R. Vargas-Bernal
Additive manufacturing is a strategy to produce parts with complex geometries whose process is prohibitive in cost or impossible through subtractive or formative techniques. Research groups are optimizing additive manufacturing processes to improve their performance and reduce the cost of aerospace parts. One of the emerging design techniques is self-assembly which seeks to reduce the number of parts to produce best design practices and rules. Self-assembly represents a comprehensive strategy that improves process time, product quality, cost of materials, and printability. The purpose of this chapter is to review the technological contributions that self-assembly has had in the additive manufacturing of aerospace parts. Future perspectives of the role of self-assembly in additive manufacturing are proposed. According to what was found in this research, self-assembly will facilitate the additive manufacturing of parts in various technological sectors where the manufacture of lightweight parts with high added value and restrictive regulations are required.
增材制造是一种生产具有复杂几何形状的零件的策略,其工艺成本过高或无法通过减法或成型技术进行生产。研究小组正在优化增材制造工艺,以提高其性能并降低航空航天零件的成本。其中一个新兴的设计技术是自组装,它寻求减少零件的数量,以产生最佳的设计实践和规则。自组装代表了一种全面的策略,可以改善工艺时间、产品质量、材料成本和可印刷性。本章的目的是回顾自组装在航空航天零件增材制造中的技术贡献。提出了自组装在增材制造中作用的未来展望。根据本研究发现,在需要制造高附加值和限制性法规的轻质零件的各个技术部门,自组装将促进零件的增材制造。
{"title":"The Role of Self-Assembly in Additive Manufacturing of Aerospace Applications","authors":"R. Vargas-Bernal","doi":"10.4018/978-1-7998-7864-3.ch013","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch013","url":null,"abstract":"Additive manufacturing is a strategy to produce parts with complex geometries whose process is prohibitive in cost or impossible through subtractive or formative techniques. Research groups are optimizing additive manufacturing processes to improve their performance and reduce the cost of aerospace parts. One of the emerging design techniques is self-assembly which seeks to reduce the number of parts to produce best design practices and rules. Self-assembly represents a comprehensive strategy that improves process time, product quality, cost of materials, and printability. The purpose of this chapter is to review the technological contributions that self-assembly has had in the additive manufacturing of aerospace parts. Future perspectives of the role of self-assembly in additive manufacturing are proposed. According to what was found in this research, self-assembly will facilitate the additive manufacturing of parts in various technological sectors where the manufacture of lightweight parts with high added value and restrictive regulations are required.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"159 3","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"120936178","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fatigue Characterization and Fractographic Analysis of Aluminium 6063 Alloy 6063铝合金疲劳特性及断口分析
S. M., R. S, Ahilan C.
Aluminium and its alloy are widely employed in various automobile and aircraft areas because of their unique specific strength and formability. Al alloys that have been employed in aerospace structural components will undergo dynamic loading, which leads to fatigue due to mechanical stress and thermal conditions. Considering studies toward the low cycle fatigue behaviour of Al alloys are significantly narrowed, this chapter sighted to the analysis of fatigue behaviour of Al 6063 alloy at the various total strain amplitude (TSA) of 0.4% and 0.8%, which performed through the low cycle fatigue testing machine at the frequency rate of 0.2 Hz. The test results show that for 0.4% TSA, the number of cycles to failure (N) is 1786, whereas as the TSA increases, N got reduced. For 0.8% TSA, the cycle to failure is 291 and samples undergone cyclic softening during the test. The rate of cyclic plastic strain raised up with the increase in the TSA. Crack propagation was observed along with the quasi-cleavage fracture for 0.4% TSA and cleavage fracture for 0.8% TSA.
铝及其合金以其独特的比强度和可成形性,广泛应用于各种汽车和飞机领域。用于航空航天结构部件的铝合金将承受动态载荷,由于机械应力和热条件导致疲劳。考虑到对铝合金低周疲劳行为的研究范围明显缩小,本章着眼于通过低周疲劳试验机在0.2 Hz频率下进行的总应变幅(TSA)为0.4%和0.8%时Al 6063合金的疲劳行为分析。试验结果表明,当TSA为0.4%时,失效循环次数(N)为1786次,随着TSA的增加,失效循环次数(N)减小。当TSA为0.8%时,循环破坏为291次,试样在试验过程中经历了循环软化。循环塑性应变速率随TSA的增大而增大。当TSA含量为0.4%时,裂纹扩展伴随着准解理断裂,当TSA含量为0.8%时,裂纹扩展伴随着解理断裂。
{"title":"Fatigue Characterization and Fractographic Analysis of Aluminium 6063 Alloy","authors":"S. M., R. S, Ahilan C.","doi":"10.4018/978-1-7998-7864-3.ch008","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch008","url":null,"abstract":"Aluminium and its alloy are widely employed in various automobile and aircraft areas because of their unique specific strength and formability. Al alloys that have been employed in aerospace structural components will undergo dynamic loading, which leads to fatigue due to mechanical stress and thermal conditions. Considering studies toward the low cycle fatigue behaviour of Al alloys are significantly narrowed, this chapter sighted to the analysis of fatigue behaviour of Al 6063 alloy at the various total strain amplitude (TSA) of 0.4% and 0.8%, which performed through the low cycle fatigue testing machine at the frequency rate of 0.2 Hz. The test results show that for 0.4% TSA, the number of cycles to failure (N) is 1786, whereas as the TSA increases, N got reduced. For 0.8% TSA, the cycle to failure is 291 and samples undergone cyclic softening during the test. The rate of cyclic plastic strain raised up with the increase in the TSA. Crack propagation was observed along with the quasi-cleavage fracture for 0.4% TSA and cleavage fracture for 0.8% TSA.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"242 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123046836","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanical and Corrosion Behavior of Friction Stir Welded AA 6063 Alloy 搅拌摩擦焊接AA 6063合金的力学和腐蚀行为
R. R., Sreekanth D., Tushar Bohra, Surya Bhan Pratap Singh
Friction stir welding (FSW) is considered to be the most significant development in solid state metal joining processes. This joining technique is energy efficient, environmentally friendly, and versatile. In particular, it can be used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding. The project aims to join Aluminum 6063 alloy plates by FSW and emphasize the (1) mechanisms responsible for the formation of welds without any defects, microstructural refinement, and (2) effects of FSW parameters on resultant microstructure, mechanical, and corrosion properties.
搅拌摩擦焊(FSW)被认为是固态金属连接工艺中最重要的发展。这种连接技术节能、环保、用途广泛。特别是,它可以用于连接高强度航空铝合金和其他传统熔焊难以焊接的金属合金。该项目旨在通过FSW连接6063铝合金板,并强调(1)负责形成无缺陷焊缝的机制,微观组织细化,以及(2)FSW参数对最终微观结构,力学和腐蚀性能的影响。
{"title":"Mechanical and Corrosion Behavior of Friction Stir Welded AA 6063 Alloy","authors":"R. R., Sreekanth D., Tushar Bohra, Surya Bhan Pratap Singh","doi":"10.4018/978-1-7998-7864-3.ch010","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch010","url":null,"abstract":"Friction stir welding (FSW) is considered to be the most significant development in solid state metal joining processes. This joining technique is energy efficient, environmentally friendly, and versatile. In particular, it can be used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding. The project aims to join Aluminum 6063 alloy plates by FSW and emphasize the (1) mechanisms responsible for the formation of welds without any defects, microstructural refinement, and (2) effects of FSW parameters on resultant microstructure, mechanical, and corrosion properties.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129119168","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Machining of Poly Methyl Methacrylate (PMMA) and Other Olymeric Materials 聚甲基丙烯酸甲酯(PMMA)及其它聚合物材料的加工
F. Mwema, J. Wambua
Polymers have been adopted industrially in the manufacture of lenses for optical applications due to their attractive properties such as high hardness, high strength, high ductility, high fracture toughness, and also their low thermal and electrical conductivities. However, they have limited machinability and are therefore classified as hard-to-machine materials. This study conducts a critical review on the machining of various polymers and polymeric materials, with particular focus on poly (methyl methacrylate) (PMMA). From the review it was concluded that various machining parameters affect the output qualities of polymers and which include the spindle speed, the feed rate, vibrations, the depth of cut, and the machining environment. These parameters tend to affect the surface roughness, the cutting forces, delamination, cutting temperatures, tool wear, precision, vibrations, material removal rate, and the mechanical properties such as hardness, among others. A multi-objective optimization of these machining parameters is therefore required, especially in the machining of PMMA.
聚合物由于其具有高硬度、高强度、高延展性、高断裂韧性以及低导热性和导电性等吸引人的特性,已被工业上用于光学透镜的制造。然而,它们具有有限的可加工性,因此被归类为难加工材料。本研究对各种聚合物和聚合物材料的加工进行了批判性的回顾,特别关注聚甲基丙烯酸甲酯(PMMA)。分析表明,主轴转速、进给速度、振动、切削深度和加工环境等参数对聚合物的输出质量都有影响。这些参数往往会影响表面粗糙度、切削力、分层、切削温度、刀具磨损、精度、振动、材料去除率以及硬度等机械性能。因此,需要对这些加工参数进行多目标优化,特别是在PMMA的加工中。
{"title":"Machining of Poly Methyl Methacrylate (PMMA) and Other Olymeric Materials","authors":"F. Mwema, J. Wambua","doi":"10.4018/978-1-7998-7864-3.ch016","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch016","url":null,"abstract":"Polymers have been adopted industrially in the manufacture of lenses for optical applications due to their attractive properties such as high hardness, high strength, high ductility, high fracture toughness, and also their low thermal and electrical conductivities. However, they have limited machinability and are therefore classified as hard-to-machine materials. This study conducts a critical review on the machining of various polymers and polymeric materials, with particular focus on poly (methyl methacrylate) (PMMA). From the review it was concluded that various machining parameters affect the output qualities of polymers and which include the spindle speed, the feed rate, vibrations, the depth of cut, and the machining environment. These parameters tend to affect the surface roughness, the cutting forces, delamination, cutting temperatures, tool wear, precision, vibrations, material removal rate, and the mechanical properties such as hardness, among others. A multi-objective optimization of these machining parameters is therefore required, especially in the machining of PMMA.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130324996","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Basic Principles for Thermoplastic Parts Finishing With Impulse Thermal Energy Method 脉冲热能法加工热塑性零件的基本原理
Sergiy Plankovskyy, O. Shypul, Yevgen Tsegelnyk, D. Brega, O. Tryfonov, V. Malashenko
Impulse thermal energy method (ITEM) as modification of the thermal energy method that is successfully used for finishing is considered for application to thermoplastics. The chapter focuses to highlight the basic principles of the thermoplastics treatment by acting heat fluxes inherent to ITEM providing the time-controlled production of combustion species. The properties of thermoplastics and the requirements for their treatment have the greatest impact on processing settings. Thus, the questions of the choice of the preferred fuel mixture, the type of its ignition, and combustion have been studied. By means of numerical situating, the processes of melting and healing of pores during processing are investigated. A method of defining processing settings has been developed, taking into account the limitations on critical temperatures. The promising possibilities of ITEM in relation to the processing of thermoplastics parts obtained by additive technologies are outlined.
脉冲热能量法(ITEM)作为热能量法的改进,已成功地用于整理,考虑应用于热塑性塑料。本章着重强调热塑性塑料处理的基本原理,通过作用热流固有的项目提供燃烧物种的时间控制生产。热塑性塑料的性能及其处理要求对加工设置的影响最大。因此,研究了优选混合燃料的选择、其点火类型和燃烧等问题。采用数值模拟的方法,研究了加工过程中气孔的熔化和愈合过程。考虑到临界温度的限制,已经开发了一种确定加工设置的方法。概述了ITEM在通过增材技术获得的热塑性塑料零件加工方面的前景。
{"title":"Basic Principles for Thermoplastic Parts Finishing With Impulse Thermal Energy Method","authors":"Sergiy Plankovskyy, O. Shypul, Yevgen Tsegelnyk, D. Brega, O. Tryfonov, V. Malashenko","doi":"10.4018/978-1-7998-7864-3.ch003","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch003","url":null,"abstract":"Impulse thermal energy method (ITEM) as modification of the thermal energy method that is successfully used for finishing is considered for application to thermoplastics. The chapter focuses to highlight the basic principles of the thermoplastics treatment by acting heat fluxes inherent to ITEM providing the time-controlled production of combustion species. The properties of thermoplastics and the requirements for their treatment have the greatest impact on processing settings. Thus, the questions of the choice of the preferred fuel mixture, the type of its ignition, and combustion have been studied. By means of numerical situating, the processes of melting and healing of pores during processing are investigated. A method of defining processing settings has been developed, taking into account the limitations on critical temperatures. The promising possibilities of ITEM in relation to the processing of thermoplastics parts obtained by additive technologies are outlined.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132504429","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Recent Advances on Smart Lightweight Carbon Fiber/Aluminum Hybrid Composite Structures 智能轻量化碳纤维/铝混合复合材料结构研究进展
Noureddine Ramdani, Hichem Mahres
Due to the growing demand for lightweight materials in different industries, the selection and hybridization of engineering fibers and metals is becoming a promising solution as it combines the outstanding mechanical, thermal, and weathering-resistance properties from both materials. Due to their lightweight and strong mechanical properties, carbon fiber/aluminum hybrid composite-based structures have become the most dominant materials used by engineers and researchers in the recent two decades. In the present chapter, the recent development on the processing techniques and mechanical performances of these hybrid structures are reviewed in detail. In addition, the applications of these kinds of structural materials in the various industrial sectors including, automobile, aerospace, design of industrial robots, and fire protection are summarized.
由于不同行业对轻质材料的需求不断增长,工程纤维和金属的选择和杂交正成为一种有前途的解决方案,因为它结合了两种材料出色的机械、热和耐候性。近二十年来,碳纤维/铝复合材料结构以其轻量化和强大的机械性能成为工程师和研究人员使用的最主要材料。在本章中,详细介绍了复合材料的加工技术和力学性能的最新进展。此外,还总结了这类结构材料在汽车、航空航天、工业机器人设计、消防等各个工业领域的应用。
{"title":"Recent Advances on Smart Lightweight Carbon Fiber/Aluminum Hybrid Composite Structures","authors":"Noureddine Ramdani, Hichem Mahres","doi":"10.4018/978-1-7998-7864-3.ch001","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch001","url":null,"abstract":"Due to the growing demand for lightweight materials in different industries, the selection and hybridization of engineering fibers and metals is becoming a promising solution as it combines the outstanding mechanical, thermal, and weathering-resistance properties from both materials. Due to their lightweight and strong mechanical properties, carbon fiber/aluminum hybrid composite-based structures have become the most dominant materials used by engineers and researchers in the recent two decades. In the present chapter, the recent development on the processing techniques and mechanical performances of these hybrid structures are reviewed in detail. In addition, the applications of these kinds of structural materials in the various industrial sectors including, automobile, aerospace, design of industrial robots, and fire protection are summarized.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"45 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130813816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Maximization of Tensile Strength of Aluminum 6061 Alloy T6 Grade Friction Welded Joints by Using the Desirability Function 利用期望函数最大化6061铝合金T6级摩擦焊接接头抗拉强度
Maneiah Dakkili, D. Mishra, K. P. Rao, K. Brahma Raju
Various joining techniques are consistently used in fabrications and maintenance applications of numerous parts in manufacturing industries. Typically, the friction welding technique acquired attention in joining of aluminum and its different alloys for very general structural usages in small to medium to large-scale manufacturing sectors. This is an experimental attempt to weld aluminum 6061 alloy T6 grade of 3mm thickness metal sheets. The hexagonal-shaped steel pin of grade H13 is used. The experiment is performed by using the Taguchi L9 approach, and nine welded specimens are prepared. The chosen factors are rotating speed of the tool, tilting angle, and feed. After the welding, the tensile testing is followed for the measurement of strength of the welded samples. The analysis suggested that the chosen working limits of feed and rotational speed is significant and having impacts on weld strength. The maximum strength is obtained as 212MPa when the ranges of above said factors are 560RPM, 0degree, and 20mm/min.
在制造业中,各种连接技术一直用于制造和维护众多零件的应用。典型地,摩擦焊接技术在铝及其不同合金的连接中受到关注,用于小型到中型到大型制造部门的非常普遍的结构用途。这是焊接铝6061合金T6级3mm厚金属板的实验尝试。采用H13级六角形钢销。采用田口L9方法进行实验,制备了9个焊接试样。所选择的因素是刀具的转速、倾斜角度和进给。焊接后进行拉伸试验,测定焊接试样的强度。分析表明,选择的进给和转速的工作极限对焊缝强度有重要影响。在560RPM, 0度,20mm/min的范围内,最大强度为212MPa。
{"title":"Maximization of Tensile Strength of Aluminum 6061 Alloy T6 Grade Friction Welded Joints by Using the Desirability Function","authors":"Maneiah Dakkili, D. Mishra, K. P. Rao, K. Brahma Raju","doi":"10.4018/978-1-7998-7864-3.ch009","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch009","url":null,"abstract":"Various joining techniques are consistently used in fabrications and maintenance applications of numerous parts in manufacturing industries. Typically, the friction welding technique acquired attention in joining of aluminum and its different alloys for very general structural usages in small to medium to large-scale manufacturing sectors. This is an experimental attempt to weld aluminum 6061 alloy T6 grade of 3mm thickness metal sheets. The hexagonal-shaped steel pin of grade H13 is used. The experiment is performed by using the Taguchi L9 approach, and nine welded specimens are prepared. The chosen factors are rotating speed of the tool, tilting angle, and feed. After the welding, the tensile testing is followed for the measurement of strength of the welded samples. The analysis suggested that the chosen working limits of feed and rotational speed is significant and having impacts on weld strength. The maximum strength is obtained as 212MPa when the ranges of above said factors are 560RPM, 0degree, and 20mm/min.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"42 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133723567","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Joining Techniques Like Welding in Lightweight Material Structures 轻量化材料结构中的焊接等连接技术
Aytekin Ulutaş
In order to take more stringent measures in fuel economy and achieve the determined performance targets, the automotive industry needs to reduce the weight of the vehicles it produces. For this reason, all automobile manufacturers have determined their own strategies. Some manufacturers use lighter aluminum, magnesium, and composite components in their cars. In this study, the joining techniques of lightweight materials such as welding and the processes of their industrial use have been examined. There is currently no single technology that can combine all metallic panels in a car body structure. However, it is known that various joining technologies are used together. With the potential to combine certain combinations of steel and aluminum, manufacturers and scientists continue to work to identify technologies with the highest potential for lightweight joining and put them into use in high-volume automobile production. Therefore, it is important to examine the weldability of light materials such as magnesium, titanium, and aluminum.
为了在燃油经济性方面采取更严格的措施,实现既定的性能目标,汽车行业需要减轻其生产的车辆的重量。因此,所有的汽车制造商都确定了自己的战略。一些制造商在他们的汽车中使用更轻的铝、镁和复合材料部件。在本研究中,轻型材料的连接技术,如焊接及其工业应用的过程进行了研究。目前还没有一种技术可以将所有金属面板组合在一个车身结构中。然而,众所周知,各种连接技术是一起使用的。由于钢和铝的某些组合具有结合的潜力,制造商和科学家们继续努力寻找具有最大潜力的轻量化连接技术,并将其用于大批量汽车生产。因此,检查轻材料如镁、钛和铝的可焊性是很重要的。
{"title":"Joining Techniques Like Welding in Lightweight Material Structures","authors":"Aytekin Ulutaş","doi":"10.4018/978-1-7998-7864-3.ch006","DOIUrl":"https://doi.org/10.4018/978-1-7998-7864-3.ch006","url":null,"abstract":"In order to take more stringent measures in fuel economy and achieve the determined performance targets, the automotive industry needs to reduce the weight of the vehicles it produces. For this reason, all automobile manufacturers have determined their own strategies. Some manufacturers use lighter aluminum, magnesium, and composite components in their cars. In this study, the joining techniques of lightweight materials such as welding and the processes of their industrial use have been examined. There is currently no single technology that can combine all metallic panels in a car body structure. However, it is known that various joining technologies are used together. With the potential to combine certain combinations of steel and aluminum, manufacturers and scientists continue to work to identify technologies with the highest potential for lightweight joining and put them into use in high-volume automobile production. Therefore, it is important to examine the weldability of light materials such as magnesium, titanium, and aluminum.","PeriodicalId":170776,"journal":{"name":"Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials","volume":"26 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123618241","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1