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Designing of Flux Composition in Copper Alloy Melting Process to Achieve Good Balance between Suppression of Refractory Corrosion and Acceleration of MnO Dissolution into Flux Using Neural Network and Thermodynamic Computation 利用神经网络和热力学计算设计铜合金熔炼过程中助熔剂成分,以达到抑制难熔腐蚀和加速MnO溶解到助熔剂中的良好平衡
Pub Date : 2021-07-01 DOI: 10.2320/JINSTMET.J2020063
Itaru Hasegawa, T. Koizumi, K. Kita, Masanori Suzuki, Toshihiro Tanaka
A new method of designing a fl ux for the copper alloy melting process that can achieve a good balance between the suppression of refractory corrosion by the fl ux and the acceleration of MnO dissolution into the fl ux was proposed. In this study, NN ( neural network ) computation was used to evaluate the refractory corrosion by the fl ux, and the predicted amounts of corrosion of refractories were in good agreement with experimental data. For the evaluation of the properties related to the MnO dissolution into the fl ux, both the viscosity of fl uxes and the activity of MnO in fl uxes were examined using thermodynamic analysis. By integrating the results of the above evaluations, an e ffi cient method of designing the fl ux composition was devised. As an example of the application for this method, SiO 2 – 55mass % Na 2 O fl ux was found to be the optimal fl ux when Al 2 O 3 refractory was employed. [ doi:10.2320 / jinstmet.J2020063 ]
提出了一种设计铜合金熔炼熔剂的新方法,使熔剂既能抑制难熔材料的腐蚀,又能促进MnO在熔剂中的溶解。在本研究中,采用神经网络计算方法对耐火材料的熔剂腐蚀进行了评估,预测的耐火材料腐蚀量与实验数据吻合较好。为了评价MnO在助熔剂中溶解的相关性质,采用热力学分析方法考察了助熔剂的粘度和助熔剂中MnO的活性。综合以上评价结果,提出了一种高效的液流组成设计方法。作为该方法的应用实例,在使用Al 2o3耐火材料时,发现sio2 - 55mass % na2o助熔剂是最佳助熔剂。[doi:10.2320 / jinstmet.]J2020063]
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引用次数: 0
Fabrication of Textured Porous Ti3SiC2 by Slip Casting under High Magnetic Field and Microstructural Evolution through High Temperature Deformation 高磁场下滑移铸造织构多孔Ti3SiC2及其高温变形组织演化
Pub Date : 2021-07-01 DOI: 10.2320/JINSTMET.J2021001
N. Hashimoto, K. Ikeda, S. Miura, K. Morita, Tohru S. Suzuki, Y. Sakka
To clarify the effect of constraint conditions on the kink formation, fabrication process of the texture and porosity controlled Ti3SiC2 polycrystals was investigated and microstructural evolution during high temperature deformation was examined in it under high temperature uniaxial compression tests at 1200℃. Dense textured Ti3SiC2 sintered body was fabricated by slip casting in the high magnetic field of 12 T and following pressureless sintering at 1400℃ for 1 h. The porosity of the textured Ti3SiC2 was controlled by dispersing polymethyl methacrylate (PMMA) particles into the textured Ti3SiC2 as a spacer media. The highly textured Ti3SiC2 polycrystals with porosity of 8.4 vol% and 16.7 vol%, respectively, were successfully fabricated by the slip casting in the high magnetic field. After the high temperature uniaxial compression perpendicular to the c-axis of the textured structure, both the porous and dense Ti3SiC2 showed kink formation, which is a common deformation mode for anisotropic layered materials. However, the average rotation angles of the kink boundaries were higher in the porous specimen than in the dense specimen. Since the crystal rotation is necessary for the kink formation, kink bands would be preferably developed in the porous area due to its weaker constraint than in the dense area. It can be concluded from the microstructural analysis that the constrain factor caused by the neighbor grains affects the crystalline rotation, resulting in the kink boundary formation with different rotation angles.
为了明确约束条件对扭结形成的影响,研究了织构和孔隙度控制的Ti3SiC2多晶的制备工艺,并在1200℃高温单轴压缩试验中考察了高温变形过程中的显微组织演变。在12 T强磁场条件下,采用滑铸法制备了致密织构Ti3SiC2烧结体,并在1400℃无压烧结1 h。通过将聚甲基丙烯酸甲酯(PMMA)颗粒分散到织构Ti3SiC2中作为间隔介质,控制了织构Ti3SiC2的孔隙率。在强磁场条件下成功制备了孔隙率分别为8.4%和16.7%的高织构Ti3SiC2多晶。垂直于织构结构c轴的高温单轴压缩后,多孔和致密的Ti3SiC2均出现扭结形成,这是各向异性层状材料常见的变形模式。然而,多孔试件的扭结边界的平均旋转角度要高于致密试件。由于晶体旋转是扭结形成的必要条件,由于多孔区比致密区约束弱,扭结带在多孔区更容易发育。从显微组织分析可以得出,相邻晶粒产生的约束因子影响晶体旋转,导致不同旋转角度的扭结边界形成。
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引用次数: 1
Effect of Polymer Additives and Chloride Ions on Electrodeposition Behavior and Morphology of Electrolytic Copper Powder 聚合物添加剂和氯离子对电沉积铜粉行为和形貌的影响
Pub Date : 2021-07-01 DOI: 10.2320/JINSTMET.J2021018
K. Ochi, M. Sekiguchi, S. Oue, Hiroaki Nakano
To investigate the effect of polymer additives and chloride ions on the electrodeposition behavior and morphology of copper powder, the polarization curves were measured and constant current electrolysis of 300 A·m−2 and 500 A·m−2 was conducted in an electrolytic solution containing 0.079 mol·dm−3 of Cu2+ and 0.5 mol·dm−3 of free H2SO4 at 293K and 393 K without stirring. Polyethylene glycol (PEG) and polyethyleneimine (PEI) were used as polymer additives. PEG and PEI had a suppressing effect on the electrodeposition of copper powder. The current efficiency for Cu deposition decreased with the addition of PEG and PEI. The addition of PEG decreased the average particle size of the copper powder, while PEI didn’t change the average particle size. When Cl− coexisted with PEG, the suppressing effect on the electrodeposition of copper powder became even greater and the particle size of the copper powder became finer than when Cl− or PEG was added alone.
为了研究聚合物添加剂和氯离子对铜粉电沉积行为和形貌的影响,测量了极化曲线,并在含有0.079 mol·dm−3 Cu2+和0.5 mol·dm−3游离H2SO4的电解溶液中,在293K和393 K下进行了300和500 A·m−2的恒流电解,不搅拌。采用聚乙二醇(PEG)和聚乙烯亚胺(PEI)作为聚合物添加剂。PEG和PEI对铜粉的电沉积有抑制作用。随着PEG和PEI的加入,Cu沉积的电流效率降低。PEG的加入降低了铜粉的平均粒径,而PEI对铜粉的平均粒径没有影响。与单独加入Cl−或PEG时相比,Cl−与PEG共存时对铜粉电沉积的抑制作用更大,铜粉的粒度也更细。
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引用次数: 0
Structural Phase Transformations of Gallium Ion Irradiated SUS304 Steel 镓离子辐照SUS304钢的组织相变
Pub Date : 2021-06-01 DOI: 10.2320/JINSTMET.J2021006
Hanako Tsuruta, K. Shimizu, T. Murakami, Y. Kamada, H. Watanabe
The plan–view and cross–sectional microstructures of SUS304 steel irradiated by gallium focused–ion beam were investigated using electron backscatter diffraction and energy dispersive X–ray spectroscopy. Structural phase transformation and gallium implantation were confirmed in the region of irradiated austenite grains. The amount of bcc phase and gallium concentration increased with increasing irradiation dose, which suggests that gallium implantation plays an important role as a ferrite stabilizer and also the source of stress effect. Crystallographic orientation relationships between bcc phase and austenite matrix were analyzed by considering the angular deviation between closed–packed planes and closed–packed directions. Differences in transformation behaviors between (001) and (111) austenite grains were discussed from the view–points of fcc–bcc interface structures. [doi:10.2320/jinstmet.J2021006]
采用电子背散射衍射和能量色散x射线能谱技术研究了镓聚焦离子束辐照SUS304钢的平面和截面显微组织。在辐照奥氏体晶粒区域证实了结构相变和镓的注入。随着辐照剂量的增加,bcc相的数量和镓的浓度增加,表明镓注入作为铁氧体稳定剂起着重要的作用,同时也是应力效应的来源。考虑封闭填充面与封闭填充方向之间的角偏差,分析了bcc相与奥氏体基体的晶体取向关系。从fcc-bcc界面结构的角度讨论了(001)和(111)奥氏体晶粒相变行为的差异。(doi: 10.2320 / jinstmet.J2021006)
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引用次数: 1
Effect of Halide Ions on Electrodeposition Behavior and Morphology of Electrolytic Copper Powder 卤化物离子对电解铜粉电沉积行为及形貌的影响
Pub Date : 2021-06-01 DOI: 10.2320/JINSTMET.J2021008
K. Ochi, M. Sekiguchi, S. Oue, Hiroaki Nakano
To investigate the e ff ect of halide ions on the electrodeposition behavior and morphology of copper powder, the polarization curves were measured and constant current electrolysis of 300A·m − 2 and 500A·m − 2 was conducted in an electrolytic solution of 0.079mol·dm − 3 of Cu 2+ and 0.5mol·dm − 3 of free H 2 SO 4 at 293K and 303K without stirring. In the deposition of copper powder, Cl − had a promoting e ff ect on the deposition of copper powder, while Br − and I − had a suppressing e ff ect. The current e ffi ciency for Cu deposition increased with the addition of Cl − and decreased with Br − . The addition of Cl − reduced the average particle size of the copper powder and grown dendrite – shaped branches and trunks, resulting in a lower tap density. On the other hand, when Br − was added, the average particle size and crystallite size of the copper powder became smaller, and the tap density also became smaller. With increasing Cl − concentration in solution, the current e ffi ciency for Cu deposition increased, that is, copper deposition was promoted even in the di ff usion rate – determining region of Cu 2+ ions, showing that the deposition of copper powder was a ff ected by the charge transfer process for Cu deposition. The change in morphology of Cu powder with halide ions is attributed to change of the charge transfer process. The deposition of Cu powder seems to proceed under a mixed rate – determining process of the di ff usion of Cu 2+ ions and charge transfer. [ doi:10.2320 / jinstmet.J2021008 ]
为了研究卤化物离子对铜粉电沉积行为和形貌的影响,测量了极化曲线,并在0.079mol·dm−3 cu2 +和0.5mol·dm−3自由h2so4的电解溶液中,在293K和303K下,以300A·m−2和500A·m−2恒流电解,不搅拌。在铜粉沉积过程中,Cl−对铜粉的沉积有促进作用,而Br−和I−对铜粉的沉积有抑制作用。Cu沉积的电流效率随Cl−的加入而增加,随Br−的加入而降低。Cl−的加入降低了铜粉的平均粒径,形成了枝晶状的枝干,从而降低了铜粉的密度。另一方面,当添加Br−时,铜粉的平均粒径和晶粒尺寸变小,丝锥密度也变小。随着溶液中Cl−浓度的增加,Cu沉积的电流效率增加,即在cu2 +离子扩散速率决定区也促进了铜的沉积,说明铜粉的沉积受到Cu沉积电荷转移过程的影响。卤化物离子铜粉的形貌变化是由于电荷转移过程的改变引起的。铜粉的沉积过程似乎是在Cu 2+离子扩散和电荷转移的混合速率决定过程中进行的。[doi:10.2320 / jinstmet.]J2021008]
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引用次数: 0
Bibliometric Analysis of Academic Journals in the Area of Materials Science and Engineering for the Benchmarking of Materials Transactions 材料科学与工程领域学术期刊的文献计量学分析,以建立材料交易的基准
Pub Date : 2021-06-01 DOI: 10.2320/JINSTMET.J2021003
Kotaro Takeda, Marc Hansen, Y. Ikenoue, T. Nagasaka
Bibliometric analysis has been conducted against eight representative academic journals, Materials Transactions, Acta Materialia, Scripta Materialia, Journal of Alloys and Compounds, Metallurgical and Materials Transactions A, Materials Science and Engineering A, ISIJ International and Science and Technology of Advanced Materials in order to make clear and benchmark the current status of Materials Transactions in the area of materials science and engineering. The status of each journal has been analyzed and comprehensively discussed based on the annual trend of number of published papers, citation per paper, journal impact factor, number and country a ffi liations of authors, rate of zero – citation articles and so forth. The major conclusions are as following: ( 1 ) the decrease in zero – citation articles in Material Transactions and ISIJ International is very slower against passed time than other six journals, and thus approximately 3 of papers in Material Transactions published in remain un – cited. One of the of may be self – by the themselves. ( The average number of references per paper in Material Transactions and ISIJ is less than in the The of the references are generally cited in the introductory part in to review the explain the originality of their research. These results suggest that the coverage of previous papers and the claim of the expected impact given by their research may be insu ffi cient and thus give a negative e ff ect on the citation for Material Transactions. [ doi:10.2320 / jinstmet.J2021003 ] ( )
对Materials Transactions、Acta Materialia、Scripta Materialia、Journal of Alloys and Compounds、Metallurgical and Materials Transactions A、Materials Science and Engineering A、ISIJ International、Science and Technology of Advanced Materials等8种具有代表性的学术期刊进行了文献计量分析,以明确和标杆化Materials Transactions在材料科学与工程领域的现状。从发表论文数、论文被引次数、期刊影响因子、作者数量和所属国家、论文零被引率等方面对各期刊的现状进行了分析和综合讨论。主要结论如下:(1)与其他6种期刊相比,《材料学报》和《国际ISIJ》的零被引论文减少的速度较慢,因此在《材料学报》上发表的论文约有3篇未被引。他们中的一个可能是他们自己的。(《Material Transactions》和《ISIJ》的平均每篇论文的参考文献数量比《The journal》要少,这些参考文献一般被引用在引言部分,以回顾和解释他们研究的原创性。这些结果表明,先前论文的覆盖范围和他们的研究所带来的预期影响的主张可能不够有效,从而对《材料交易》的引用产生负面影响。[doi:10.2320 / jinstmet.][2021003] ()
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引用次数: 0
Effect of Bending-Tension Deformation on Texture Evolution and Room Temperature Formability of AZ31 Alloy Sheet Rolled at High Temperature 弯曲-拉伸变形对高温轧制AZ31合金薄板织构演变及室温成形性能的影响
Pub Date : 2021-04-01 DOI: 10.2320/JINSTMET.JBW202001
Yuya Ishiguro, Xinsheng Huang, Yuhki Tsukada, T. Koyama, Y. Chino
Bending – tension deformations were conducted to AZ31B ( Mg – 3mass % Al – 1mass % Zn ) alloy sheets with weak basal texture intensity and RD ( rolling direction ) – split texture, which were processed by high – temperature rolling. E ff ects of process pass number of bending – tension deformation on the texture formation and related room temperature formability were investigated. 1 pass bending – tension deformation contributed to signi fi cant increase in the RD – split angle from 13 ° to 25 ° , and additional bending – tension deformation only contributed to slight increase in the RD – split angle. 7 pass bending – tension deformation increased basal texture intensity from 2.9 to about 4.5, which was still much lower than those of commercial AZ31B alloy sheets. Specimens subjected to less than 5 pass bending – tension deformations kept signi fi cant stretch formability ( 8.0mm of Erichsen value ) . However, specimens subjected to 7 pass bending – tension deformation exhibited deteriorated Erichsen value of 6.7mm regardless of the high RD – split angle, low basal texture intensity and high average Schmid factor. As a result of microstructural observation, it was revealed that repetition of bending – tension deformation generated area with coarse grains at near surface. In addition, repetition of bending – tension deformation induced duplex microstructure at the surface, where layers of fi ne grains and coarse grains were distributed along to the RD on the RD – TD ( transverse direction ) plane. It was suggested that the above microstructural changes induced inhomogeneous deformation at grain boundaries and in double twinning, resulting in the deterioration of the stretch formability of the specimens subjected to 7 pass bending – tension deformation. [ doi:10.2320 / jinstmet.JBW202001 ]
对AZ31B (Mg - 3mass % Al - 1mass % Zn)合金基底织构强度弱、RD(轧制方向)分裂织构的板材进行了高温轧制弯曲拉伸变形。研究了弯曲拉伸变形工艺道次对织构形成和室温成形性能的影响。1道次弯拉变形使RD -劈裂角从13°增加到25°,而额外的弯拉变形仅使RD -劈裂角略有增加。7道次弯拉变形使基体织构强度由2.9提高到4.5左右,但仍远低于AZ31B合金板的织构强度。试件经小于5道次弯拉变形后仍能保持显著的拉伸成形性(Erichsen值为8.0mm)。然而,在RD -劈裂角较大、基底织构强度较低、平均施密德系数较高的情况下,经7道弯拉变形的试样的Erichsen值恶化为6.7mm。显微组织观察表明,在近表面产生了重复弯曲-拉伸变形的粗晶区。此外,弯曲-拉伸变形的重复产生了表面的双相组织,在RD - TD(横向)平面上沿RD方向分布着细晶粒和粗晶粒层。结果表明,上述微观组织变化引起了晶界和双孪晶的不均匀变形,导致试件在7道次弯拉变形后拉伸成形性能下降。[doi:10.2320 / jinstmet.]JBW202001]
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引用次数: 1
Effect of Heating Order on Interference between Deformations by Curved Line Heating in Laser Forming 加热顺序对激光成形曲线加热变形间干涉的影响
Pub Date : 2021-04-01 DOI: 10.2320/JINSTMET.J2020033
T. Akiyama, T. Kitamura, Ryosuke Izutsu, Y. Maeda
Laser forming is one of a few processing methods that can form a plate material into a curved surface without contact and without using a mold. A combination of multiple curved heating lines is required to form a practical shape. The relationship between heating conditions and deformation has been studied in detail in the field of welding, etc. when the heating line is straight. However, there are not many reports investigating the effect of interference between heating lines on deformation. Therefore, in this study, we investigated the interference effect of multiple heating lines with different heating order on angular distortion in laser forming under different two conditions, straight heating lines and curved heating lines. Annealed austenitic stainless steel sheet material with 0.75mm thick was used as the test material for the laser forming with 1500W YAG laser before deformation measurement by using a non–contact three–dimensional coordinate measuring device. From the relationship between the heating order and the angular distortions of the three heating lines arranged concentrically, the influence of the area inside and outside of the curved heating line on the angular distortion behavior of the other heating lines was investigated. When the heating was repeated inside the curved heating line, the inner heating hardly interfered with the angular deformation of the outer heating line, but the angular distortion on the heating line placed inside was changed. When the heating lines were placed on the outside in order, the amount of angular distortion of the heating lines placed earlier changed depending on the heating lines placed later. When considering the curved heating part by classifying it into the inside and outside of the curve, the ability to interfere with the angular distortion of other heating lines was observed inside, but not outside. When laser forming curved surface using multiple curved heating, it was found that the classification of the inner and outer regions of the curved heating part and the heating order are important for examining the interference between the heating lines. [doi:10.2320/jinstmet.J2020033]
激光成形是少数几种加工方法之一,它可以在没有接触和不使用模具的情况下将板材形成曲面。需要多个弯曲加热线的组合来形成一个实用的形状。在焊接等领域,详细研究了当加热线为直线时加热条件与变形的关系。然而,研究加热线之间的干扰对变形的影响的报道并不多。因此,在本研究中,我们研究了不同加热顺序的多条加热线在不同的两种条件下,直线加热线和弯曲加热线的干涉对激光成形角畸变的影响。试验材料采用0.75mm厚的退火奥氏体不锈钢薄板材料,用1500W YAG激光进行激光成形,然后采用非接触式三维坐标测量装置进行变形测量。从三个同心布置的加热线的加热顺序与角畸变的关系出发,研究了弯曲加热线内外面积对其他加热线角畸变行为的影响。当在弯曲的加热线内重复加热时,内部加热几乎不干扰外部加热线的角变形,但改变了内部加热线的角变形。当加热线按顺序放置在外部时,较早放置的加热线的角度畸变量根据较晚放置的加热线而变化。在考虑弯曲加热部分时,将其分为曲线的内部和外部,观察到内部对其他加热线的角畸变的干扰能力,而不是外部。在采用多曲线加热激光成形曲面时,发现曲线加热部件的内外区分类和加热顺序对于检测加热线之间的干涉非常重要。(doi: 10.2320 / jinstmet.J2020033)
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引用次数: 1
Nucleation-Controlled Phase Selection in Rapid Solidification from Undercooled Melt of DyMnO3 DyMnO3过冷熔体快速凝固的成核控制相选择
Pub Date : 2021-04-01 DOI: 10.2320/MATERTRANS.MT-M2021047
Y. Hayasaka, K. Kuribayashi, Suguru Shiratori, S. Ozawa
1Graduate School of Engineering, Chiba Institute of Technology, Narashino 275-0016, Japan 2Research Liaison Centre, Chiba Institute of Technology, Narashino 275-0016, Japan 3Institute of Space and Astronautical Science, Japan Aerospace Exploration Agency (JAXA), Sagamihara 252-5210, Japan 4Department of Mechanical Systems Engineering, Faculty of Engineering, Tokyo City University, Tokyo 158-8557, Japan 5Department of Advanced Materials Science and Engineering, Chiba Institute of Technology, Narashino 275-0016, Japan
1千叶工业大学工学研究生院,奈良275-0016,日本2千叶工业大学研究联络中心,奈良275-0016,日本3日本宇宙航空研究开发机构空间宇宙科学研究所,相模原252-5210,日本4东京城市大学工学院机械系统工程系,东京158-8557,日本5千叶工业大学先进材料科学与工程系,Narashino 275-0016,日本
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引用次数: 1
Wettability of Pure Metals with Liquid Sodium and Liquid Tin 纯金属与液态钠和液态锡的润湿性
Pub Date : 2021-03-01 DOI: 10.2320/MATERTRANS.MT-M2021107
Jun-ichi Saito, Y. Kobayashi, H. Shibutani
This study aims to control the wettability of pure transition metals by liquid sodium or liquid tin. Such wettability was evaluated by measuring the contact angles with the droplet method. Pure titanium, iron, nickel, copper, and molybdenum metals were selected as specimens in this experiment. All experiments were conducted in an environment with high pure argon gas and extremely low moisture to avoid the in fl uence of oxygen on the liquid metals. The measurement temperature was just above the melting temperature of each liquid metal. Results showed that in both liquid sodium and liquid tin, the measured contact angle changed depending on the atomic number of the substrate metal. The electronic structure of the interface between a liquid metal and a substrate metal was calculated by the molecular orbital method. Simple cluster models of the interface between the liquid metal and substrate transition metal were used in this calculation. The calculation results con fi rmed that the electronic state of the interface was expressed well. The magnitude of the atomic bonding between the liquid metal and substrate metal changed in accordance with the atomic number of the substrate metal, and the magnitude of the atomic bonding between the substrate metals changed similarly. There was an evident relationship between the atomic bonding ratio and the contact angle. The atomic bonding ratio is the ratio of the liquid-metal-substrate metal-atomic bonding to the substrate metal atomic bonding. This fi nding implies that the atomic bonding a ff ected the wettability between the liquid metal and the substrate metal. The atomic bonding was obtained as one of the indications was obtained to control the wettability by liquid metal. [doi:10.2320 / matertrans.MT-M2021107] (Received
本研究旨在用液态钠或液态锡控制纯过渡金属的润湿性。这种润湿性是通过液滴法测量接触角来评估的。本实验选用纯钛、铁、镍、铜、钼等金属作为试样。所有实验均在高纯氩气和极低湿度的环境中进行,以避免氧气对液态金属的影响。测量温度刚好高于每种液态金属的熔化温度。结果表明,在液态钠和液态锡中,测得的接触角随基体金属的原子序数而变化。用分子轨道法计算了液态金属与衬底金属界面的电子结构。计算中采用了液态金属与基体过渡金属界面的简单团簇模型。计算结果证实了界面的电子态得到了很好的表达。液态金属与衬底金属之间的原子键的大小根据衬底金属的原子序数而变化,衬底金属之间的原子键的大小也有类似的变化。原子成键率与接触角之间有明显的关系。原子成键比是液态金属-衬底金属-原子成键与衬底金属原子成键的比值。这一发现表明原子键作用影响了液态金属与基体金属之间的润湿性。原子成键是控制液态金属润湿性的指标之一。[doi:10.2320 / matertrans.]MT-M2021107](收到
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引用次数: 3
期刊
Journal of the Japan Institute of Metals and Materials
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