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Effect of Screen Open Hole on Nitriding Behavior, Corrosion Resistance and Wear Resistance of Plasma Nitrided Low Carbon Steel Using Ti Screen 筛孔对Ti筛等离子体渗氮低碳钢渗氮性能、耐蚀性和耐磨性的影响
Pub Date : 2021-03-01 DOI: 10.2320/JINSTMET.J2020049
K. Imamura, A. Nishimoto
In order to investigate the e ff ect of the screen hole state of the active screen plasma nitriding ( ASPN ) process using Ti screen, low carbon steel S15C was treated by ASPN treatment and DC plasma nitriding treatment ( S – DCPN ) using the Ti screen with the hole diameter of ϕ 5mm, 10mm, and 20mm and the open area ratio of 0 % , 15 % , 35 % , and 55 % . Plasma nitriding was performed at 873K for 180min at a gas pressure of 300Pa under an atmosphere of 75 % N 2 + 25 % H 2 . After the nitriding treatment, X – ray di ff raction ( XRD ) , surface microstructure observation, cross – section microstructure observation, wear test, Vickers hardness test, glow discharge optical emission spectrometry ( GD – OES ) , and corrosion test were performed. As a result, the wear resistance of the ASPN – treated samples was improved under the condition that the deposit particles were small and the deposit layer was thick. In the cross – sectional microstructure of the S – DCPN – treated samples, a compound layer composed of iron nitrides and a di ff usion layer in which γ ’ – Fe 4 N was precipitated by nitrogen di ff usion were con fi rmed. The surface compound layer of iron nitrides was not formed when a screen with a hole size of 20mm and open area ratio of 55 % was used. The results of SEM – EDX also con fi rmed the di ff usion of titanium by S – DCPN treatment using a Ti screen. [ doi:10.2320 / jinstmet.J2020049 ] ( Received October 14, 2020; Accepted November 18, 2020; Published January 22, 2021 )
为了研究Ti网主动屏等离子体氮化(ASPN)工艺中筛孔状态的影响,对低碳钢S15C进行了ASPN处理和DC等离子体氮化(S - DCPN)处理,采用孔径分别为φ 5mm、10mm和20mm的Ti网,开孔率分别为0%、15%、35%和55%。在75% n2 + 25% h2的气氛下,在873K温度下,300Pa气压下,等离子体渗氮180min。渗氮处理后进行X射线衍射(XRD)、表面显微组织观察、截面显微组织观察、磨损试验、维氏硬度试验、辉光发射光谱(GD - OES)和腐蚀试验。结果表明,在沉积颗粒较小、沉积层较厚的条件下,ASPN处理后的试样的耐磨性得到了提高。在S - DCPN处理后的试样的横截面组织中,证实了由氮化铁组成的复合层和由氮扩散析出γ′- Fe - 4n的扩散层。孔径为20mm、开孔率为55%的筛网表面未形成氮化铁复合层。SEM - EDX的结果也证实了S - DCPN对钛的扩散。[doi:10.2320 / jinstmet.]J2020049](收稿日期:2020年10月14日;2020年11月18日录用;2021年1月22日出版)
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引用次数: 0
Modified Cellular Automaton Simulation of Metal Additive Manufacturing 金属增材制造的改进元胞自动机仿真
Pub Date : 2021-03-01 DOI: 10.2320/MATERTRANS.MT-M2021009
J. Kubo, Yuichiro Koizumi, Takuya Ishimoto, T. Nakano
Metal additive manufacturing ( AM ) technologies are attracting attentions not only as a forming process but also as microstructure controlling processes. In powder bed fusion ( PBF ) AM, crystal orientations can be controlled by scanning strategies of energy beam. To optimize microstructures, computer simulations for predicting microstructures play very important roles. In this work, we have developed simulation programs to explain the mechanism of the crystal orientation control. First, we simulated the shape of melt pool by analyzing the heat transfer using apparent heat conductivity when the penetration of laser beam through keyholes was taken into consideration because of the evaporation and accompanying convections. It was assumed that the primary crystal growth direction can be determined by the temperature gradient, and the crystals grow keeping the growth direction as generally recognized. The shapes of simulated melt pools agree well with experimental observations. The modi fi ed cellular automaton simulations successfully reproduced two typical textures with di ff erent preferential orientations along the building directions of 〈 001 〉 and 〈 011 〉 when the bidirectional scanning with and without a rotation of 90° was accomplished between the layers. [ doi:10.2320 / jinstmet.J2020028 ]
金属增材制造(AM)技术不仅作为一种成形工艺,而且作为一种微结构控制工艺,越来越受到人们的关注。在粉末床熔合(PBF) AM中,晶体取向可以通过能量束扫描策略来控制。为了优化微结构,计算机模拟预测微结构起着非常重要的作用。在这项工作中,我们开发了仿真程序来解释晶体取向控制的机制。首先,在考虑蒸发和对流作用的情况下,利用视热导率对熔池形状进行了模拟。假设初生晶体的生长方向可以由温度梯度决定,晶体的生长方向与一般认识一致。模拟熔池的形状与实验观测结果吻合得很好。当在层间进行90°旋转和不旋转的双向扫描时,模定元胞自动机模拟在< 001 >和< 011 >的建筑方向上成功地再现了两种具有不同优先取向的典型纹理。[doi:10.2320 / jinstmet.]J2020028]
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引用次数: 4
Effect of Rolling Temperature on Room Temperature Formability and Texture Formation of Mg-3 mass%Al-1 mass%Sn Alloy Sheet 轧制温度对Mg-3质量%Al-1质量%Sn合金板材室温成形性能和织构形成的影响
Pub Date : 2021-03-01 DOI: 10.2320/JINSTMET.J2020055
H. Fukuoka, Xinsheng Huang, Kazutaka Suzuki, Yuhki Tsukada, T. Koyama, Y. Chino
E ff ect of rolling temperature on room temperature formability and texture formation of Mg – 3mass % Al – 1mass % Sn ( AT31 ) alloy sheet was investigated, and compared with the results of Mg – 3mass % Al – 1mass % Zn ( AZ31 ) alloy sheet. When the rolling temperature was set to a high temperature ( 798K ) , AT31 alloy showed almost the same basal texture intensity as AZ31 alloy rolled at the same condition. When the rolling temperature was set to a low temperature ( 723K ) , AT31 alloy showed lower basal texture intensity than AZ31 alloy rolled at the same condition. As a result of Erichsen test, when the rolling temperature was set to 798K, AT31 alloy exhibited excellent Erichsen value more than 8.8mm, which corresponded to AZ31 alloy rolled at the same condition. On the other hand, when the rolling temperature was set to 723K, AT31 alloy exhibited higher Erichsen value ( 6.7mm ) than that of AZ31 alloy ( 4.5mm ) . The variations in Erichsen values with di ff erences in alloy composition and rolling temperature were closely related to the variations in basal texture intensity. Recrystallization behavior of AT31 alloy during the initial stage of the fi nal annealing was investigated. It is found that recrystallization mainly occurred at grain boundaries, and grains with more random orientation were recrystallized, when the rolling temperature was set to 798K. Mechanisms of recrystallization and random texture formation were almost the same with those of AZ31 alloy. The reason why AT31 alloy rolled at 723K exhibited more random texture than AZ31 rolled at the same condition is that grains with more random orientation were recrystallized at grain boundaries during the fi nal annealing.
研究了轧制温度对Mg - 3mass % Al - 1mass % Sn (AT31)合金板材室温成形性能和织构形成的影响,并与Mg - 3mass % Al - 1mass % Zn (AZ31)合金板材的结果进行了比较。当轧制温度为798K时,AT31合金的基态织构强度与相同轧制温度下的AZ31合金基本相同。当轧制温度设置为较低(723K)时,AT31合金的基底织构强度低于相同轧制温度下的AZ31合金。Erichsen试验结果表明,当轧制温度为798K时,AT31合金的Erichsen值大于8.8mm,与相同条件下轧制的AZ31合金的Erichsen值相当。另一方面,当轧制温度为723K时,AT31合金的Erichsen值(6.7mm)高于AZ31合金(4.5mm)。Erichsen值随合金成分和轧制温度差异的变化与基体织构强度的变化密切相关。研究了AT31合金在最后退火初期的再结晶行为。结果表明,当轧制温度为798K时,再结晶主要发生在晶界处,晶粒取向更加随机。再结晶和随机织构的形成机制与AZ31合金基本相同。在723K下轧制的AT31合金比在相同条件下轧制的AZ31合金表现出更随机的织构,其原因是在最后退火过程中晶界处发生了更随机取向的晶粒再结晶。
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引用次数: 1
Comparative Investigation of the Mechanical and Wear Properties of Multilayer Si-DLC/DLC Films Si-DLC/DLC多层膜力学与磨损性能的比较研究
Pub Date : 2021-02-01 DOI: 10.2320/matertrans.mt-m2020261
Yukio Kobayashi, A. Nishimoto
In this study, multilayer diamond-like carbon fi lms 1µm thick with di ff erent numbers of multilayer repetitions were deposited onto austenitic stainless steel SUS304 substrates using di ff erent source gases. The in fl uence of the gas and the di ff erence in the number of multilayer repetitions on the adhesion strength and wear resistance of the fi lms was subsequently investigated. The samples were subjected to cross- sectional microstructure observations, elemental analysis by glow-discharge optical emission spectroscopy, nano-indentation tests, Rockwell indentation tests, friction and wear tests, and delamination tests. The nano-indentation tests showed that the fi lms prepared using C 2 H 2 gas were harder than those prepared using CH 4 gas. In addition, irrespective of the gas used, the fi lm hardness was improved when four layers rather than two layers were deposited. However, the hardness of the eight layers fi lm decreased. The Rockwell indentation tests showed no improvement in adhesiveness when the gas or the number of multilayer repetitions was varied. The wear tests revealed that the friction coe ffi cient of the fi lms prepared using C 2 H 2 gas was smaller than that of fi lms prepared using CH 4 gas. No di ff erence was observed with increasing number of multilayer repetitions. The delamination tests showed that the distance until delamination of the fi lms prepared using C 2 H 2 gas was longer than that of the fi lms prepared using CH 4 gas. In addition, the distance until delamination was improved by changing the number of multilayer repetitions from two layers to four layers for both gases but decreased when the number of repetitions was extended to eight layers. In this study, the value of H / E (hardness / Young ’ s modulus) increased and various characteristics improved with increasing number of multilayer repetitions. [doi:10.2320 matertrans.MT-M2020261]
在本研究中,使用不同的源气体在奥氏体不锈钢SUS304衬底上沉积了厚度为1µm的多层类金刚石膜,膜层重复次数不同。随后研究了气体的影响和多层重复次数的差异对膜的附着强度和耐磨性的影响。对样品进行了截面微观结构观察、发光发射光谱元素分析、纳米压痕试验、洛氏压痕试验、摩擦磨损试验和分层试验。纳米压痕实验表明,用c2h_2气体制备的薄膜比用ch4气体制备的薄膜硬度更高。此外,无论使用何种气体,当沉积四层而不是两层时,膜的硬度都有所提高。然而,八层膜的硬度有所下降。洛氏压痕试验表明,当气体或多层重复次数变化时,黏附性没有改善。磨损试验表明,c2h2气体制备的膜的摩擦系数小于ch4气体制备的膜的摩擦系数。随着多层重复次数的增加,没有观察到差异。分层实验表明,用c2h_2气体制备的膜的分层距离比用ch4气体制备的膜的分层距离长。此外,将两种气体的多层重复次数从2层增加到4层,可以改善到分层的距离,但当重复次数增加到8层时,距离减少。在本研究中,随着多层重复次数的增加,硬度/杨氏模量(H / E)值增加,各项特性得到改善。(doi: 10.2320 matertrans。MT-M2020261]
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引用次数: 3
Compressive Properties of Three-Layered Porous Aluminum Fabricated by Spacer Method Using Dissimilar Alloy Powders 不同合金粉末间隔法制备三层多孔铝的压缩性能
Pub Date : 2021-02-01 DOI: 10.2320/JINSTMET.J2020044
Y. Hangai, Mizuki Ando, Ryosuke Suzuki, M. Matsubara, T. Utsunomiya, N. Yoshikawa
In this study, three – layered porous aluminum consisting of AC4CH ( porosity: 70 % ) / pure aluminum ( 80 % ) / A6061 ( 75 % ) / and AC4CH ( 70 % ) / pure aluminum ( 70 % ) / A6061 ( 70 % ) were fabricated by a sintering and dissolution process. When plateau stress of each layer was signi fi cantly di ff erent, such as three – layered porous aluminum with varying porosities, exhibited clear multiple plateau regions corresponding to the deformation of each layer. In contrast, when plateau stress of each layer had a close value, such as three – layered porous aluminum with homogeneous porosities, exhibited no clear multiple plateau regions. [ doi:10.2320 / jinstmet.J2020044 ]
采用烧结溶解法制备了AC4CH(孔隙率:70%)/纯铝(80%)/ A6061 (75%) / AC4CH(70%) /纯铝(70%)/ A6061(70%)三层多孔铝。当各层的高原应力差异较大时,如孔隙率不同的三层多孔铝,每层的变形对应明显的多个高原区域。而当各层的高原应力值相近时,如孔隙度均质的三层多孔铝,则不存在明显的多高原区。[doi:10.2320 / jinstmet.]J2020044]
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引用次数: 1
Rapid Evaluation of Hydrogen Embrittlement Resistance for Spot-Welds of High Tensile Strength Steel Sheet by Slow Rate Tensile Shear Test under Hydrogen Charging Conditions 加氢条件下慢速率拉伸剪切试验快速评价高抗拉强度钢板点焊抗氢脆性能
Pub Date : 2021-02-01 DOI: 10.2320/jinstmet.j2020046
G. Kitahara, H. Matsuoka, T. Asada
Automobile manufacturers are accelerating adoption of spot welding of Advanced High-Strength-Steels (AHSS) sheets to reduce weight of automobile bodies. Rapid evaluation of the hydrogen embrittlement (HE) resistance for the spot-welds of AHSS sheets is required, since it is worried that the HE resistance of the nugget will deteriorate compared to the base metal due to the di ff erence in microstructure caused by rapid cooling and solidi fi cation during spot welding. However, evaluation of the HE resistance for the spot-welds has not been established. In this study, we prepared spot-welded specimens using AHSS sheets and performed tensile shear tests with varying tensile rates under hydrogen charging to evaluate the relationship between di ff usible hydrogen content and tensile shear strength. As a result, the tensile shear strength of spot welds decreased as the amount of di ff usible hydrogen increased. The quasi-cleavage fracture surface and intergranular fracture surface were observed at the nugget and inside the crack generated at the nugget-heat a ff ected zone interface. Furthermore, as the results of crack growth behavior and hydrogen thermal desorption spectroscopy analysis, hydrogen embrittlement in spot welds can be attributed to the stress-induced di ff usion of hydrogen and the hydrogen trapped in dislocation and vacancy clusters at crack tips. [doi:10.2320 /
汽车制造商正在加速采用先进高强度钢(AHSS)薄板点焊来减轻车身重量。由于担心点焊过程中快速冷却和固化导致的组织差异会导致熔核的抗氢脆性能比母材差,因此需要对AHSS薄板点焊的抗氢脆性能进行快速评估。然而,对点焊电阻的评价尚未建立。在本研究中,我们使用AHSS薄板制备点焊试样,并在充氢条件下进行不同拉伸速率的拉伸剪切试验,以评估易熔氢含量与拉伸剪切强度之间的关系。结果表明,随着易熔氢用量的增加,点焊的抗拉剪切强度降低。在熔核处和熔核-热影响区界面处产生的裂纹内观察到准解理断口和晶间断口。此外,裂纹扩展行为和氢热解吸光谱分析结果表明,点焊中的氢脆可归因于应力诱导的氢扩散以及裂纹尖端位错和空位团簇中的氢。(doi: 10.2320 /
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引用次数: 0
Effect of Organic Additives on Electrodeposition Behavior of Zn from Zincate Solution Containing Potassium Hydroxide and Its Micro Structure 有机添加剂对含氢氧化钾锌酸盐溶液中锌电沉积行为及其微观结构的影响
Pub Date : 2021-02-01 DOI: 10.2320/jinstmet.j2020043
K. Fukumoto, S. Oue, Tsukasa Niwa, Yoshiharu Kikuchi, S. Akamatsu, Hiroaki Nakano
Zn was electrodeposited on an Fe electrode at a current density of 50­5000A·m12, charge of 4 © 104C·m12, and temperature of 313K in an unagitated zincate solution containing 0.62mol·dm13 of ZnO, 4.0mol·dm13 of KOH or NaOH, and organic additives. The effects of KOH and NaOH on the deposition behavior of Zn in the solution containing the organic additives and on the microstructure of the deposits were investigated. In a solution containing a straight-chain polymer composed of a quaternary ammonium cation (PQ) and a quaternary ammonium salt with a benzene ring (QA), the current efficiency for Zn deposition in a high-current-density region (1000­5000A·m12) to produce glossy films was higher with KOH than that with NaOH. At high current densities above 1000A·m12, the Zn deposition approached the diffusion limitation of ZnO2 ions. With the addition of PQ and QA, the diffusion of ZnO2 ions was significantly suppressed, and the degree of suppression was smaller with KOH than that with NaOH. The polarization resistance at 200A·m12, which was investigated through alternating current impedance, revealed that the adsorption ability of PQ and QA onto the cathode was smaller with KOH than that with NaOH. Since the suppression effect of the additives on the Zn deposition was smaller with KOH than that with NaOH, the current efficiency for Zn deposition in the high-current-density region was larger with KOH. The upper limit of the current density needed to produce glossy films was smaller with KOH than that with NaOH, and spongy thin films were partially observed on platelet crystals obtained at high current densities in the KOH solution. The C content resulting from the additives in the deposited Zn was smaller with KOH because the adsorption ability of PQ and QA onto the cathode was smaller with KOH than that with NaOH. [doi:10.2320/matertrans.MT-M2021027]
在含0.62mol·dm13 ZnO、4.0mol·dm13 KOH或NaOH和有机添加剂的未搅拌锌酸盐溶液中,以电流密度50 ~ 5000a·m12、电荷4©104C·m12、温度313K的Fe电极上电沉积Zn。研究了KOH和NaOH对Zn在含有机添加剂溶液中的沉积行为和镀层微观结构的影响。在含有季铵盐阳离子(PQ)和带苯环的季铵盐(QA)组成的直链聚合物溶液中,在高电流密度区(1000 ~ 5000a·m12), KOH沉积Zn的电流效率高于NaOH。在1000A·m12以上的高电流密度下,Zn沉积接近ZnO2离子的扩散极限。随着PQ和QA的加入,ZnO2离子的扩散受到明显抑制,且KOH的抑制程度小于NaOH。在200A·m12时,通过交流阻抗对PQ和QA在阴极上的吸附能力进行了研究,结果表明KOH对PQ和QA在阴极上的吸附能力比NaOH小。由于添加剂对KOH对Zn沉积的抑制作用比NaOH对Zn沉积的抑制作用小,因此KOH对Zn在高电流密度区域沉积的电流效率更大。在KOH溶液中产生光面膜所需的电流密度上限比在NaOH溶液中要小,在高电流密度的KOH溶液中获得的血小板晶体上部分观察到海绵状薄膜。由于PQ和QA在阴极上的吸附能力在KOH的作用下比在NaOH的作用下要小,所以KOH对沉积Zn中添加剂产生的C含量更小。(doi: 10.2320 / matertrans.MT-M2021027)
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引用次数: 0
Effect of One-Pass Strain on Steady-State Grain Size by Cyclic - HPT Straining 循环HPT应变对一次应变稳态晶粒尺寸的影响
Pub Date : 2021-02-01 DOI: 10.2320/JINSTMET.J2020045
H. Sato, N. Adachi, Y. Todaka
The e ff ect of one – pass strain, | ± Δε |, on grain re fi nement was systematically investigated by cyclic – HPT straining with a repetitive deformation process in which positive and negative shear strain are introduced. The steady – state grain size, d ss , depended on | ± Δε | rather than the given total strain, Σ | ± Δε |. The unstable dislocation cell walls formed by positive strain, + Δε , was discomposed by negative strain, − Δε . The stability of dislocation cell wall increased as the number of dislocations introduced by applying | ± Δε | in a grain, n , increased. The decrease in n was caused by decreasing + Δε and grain size. It was found that n a ff ected the stability of dislocation cell walls and was an important factor in determining d ss . [ doi:10.2320 / jinstmet.J2020045 ]
采用引入正、负剪切应变的重复变形过程,系统研究了一次应变|±Δε |对晶粒再细化的影响。稳态晶粒尺寸dss取决于|±Δε |,而不是给定的总应变Σ |±Δε |。正应变+ Δε形成的不稳定位错细胞壁被负应变- Δε破坏。随着在晶粒n中施加|±Δε |引起的位错数目的增加,位错细胞壁的稳定性增加。n的减少是由于+ Δε和晶粒尺寸的减小引起的。结果表明,n - a - ff影响位错细胞壁的稳定性,是决定位错细胞壁稳定性的重要因素。[doi:10.2320 / jinstmet.]J2020045]
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引用次数: 0
Effect of Ni Concentrations and C/O Ratios on the Stability of Nonmetallic Inclusions in Ni-Rich Ti-Ni Alloys Ni浓度和C/O比对富Ni Ti-Ni合金中非金属夹杂物稳定性的影响
Pub Date : 2021-01-01 DOI: 10.2320/jinstmet.j2020056
F. Yamashita, Y. Soejima, H. Akamine, M. Nishida
Fumiyoshi Yamashita1,2, Yohei Soejima3, Hiroshi Akamine3 and Minoru Nishida3 1 Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga 816–8580 2 Technology Development Department, Special Metals Division, Furukawa Techno Material Co., Ltd., Hiratsuka 254–0016 3 Department of Advanced Materials Science and Engineering, Faculty of Engineering Sciences, Kyushu University, Kasuga 816–8580
1 .九州大学工程科学跨学科研究生院电子与材料应用科学系,Kasuga 816-8580; 2 .古川技术材料有限公司特殊金属事业部技术开发部,Hiratsuka 254-0016; 3 .九州大学工程科学学院先进材料科学与工程系,Kasuga 816-8580
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引用次数: 0
Understanding the Anomalous Discontinuous Precipitation in Cu-Ni-X (X = Co,Fe) Alloys Based on CALPHAD Method and Phase-Field Simulation 基于CALPHAD法和相场模拟的Cu-Ni-X (X = Co,Fe)合金中异常不连续析出
Pub Date : 2021-01-01 DOI: 10.2320/jinstmet.j2020037
J. Goto, T. Koyama, Yuhki Tsukada
The anomalous discontinuous precipitation which is called “Cellular Decomposition (CD)” has been observed in Cu–Ni–X (X = Co,Fe) ternary systems, i.e., the precipitate morphology in cell region is a nanoscale fine fiber, the direction of the fibers does not take specific crystal orientation, and the morphology is wavy. In this study, we elucidated the reason why such an unusual cellular decomposition occurs by means of the Calphad method and phase–field simulations. In particular, we focused on the spinodal decomposition inside the grain before CD. The results showed that the Ni component preferentially segregates at the interface region between precipitate and matrix phase in the two–phase microstructure by spinodal decomposition, and the Ostwald ripening is suppressed due to the low solute solubility of the matrix phase in the Cu–Ni–X (X = Co,Fe) system. Hence, the spinodal microstructure formed inside the grain before CD is trapped into high–energy level, which induces the discontinuous precipitation with high speed grain boundary migration, that provides “Cellular Decomposition”. [doi:10.2320/jinstmet.J2020037]
在Cu-Ni-X (X = Co,Fe)三元体系中观察到异常的不连续析出现象,称为“细胞分解(CD)”,即细胞区析出形态为纳米级细纤维,纤维方向不采取特定的晶体取向,形态呈波浪状。在这项研究中,我们通过calphhad方法和相场模拟来阐明这种不寻常的细胞分解发生的原因。结果表明,在两相微观结构中,Ni组分在析出相与基体相的界面区优先偏析,而基体相在Cu-Ni-X (X = Co,Fe)体系中的溶解度较低,抑制了Ostwald成熟。因此,CD前在晶粒内部形成的旋多态微观结构被捕获到高能能级,导致晶界高速迁移的不连续析出,提供了“细胞分解”。(doi: 10.2320 / jinstmet.J2020037)
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引用次数: 1
期刊
Journal of the Japan Institute of Metals and Materials
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