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Cyclic Flexural Behavior of Steel Pipes Repaired by Patch Plate Subjected to Constant Axial Force 恒轴力作用下补片修复钢管的循环弯曲性能
Pub Date : 2012-01-01 DOI: 10.2472/JSMS.61.543
Kazuo Furunishi, Y. Kitane, Y. Itoh
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引用次数: 1
Improvement Effect Evaluation of Low-Replacement-Ratio SCP Method with RI-CPT RI-CPT低替代比SCP法改进效果评价
Pub Date : 2012-01-01 DOI: 10.2472/JSMS.61.68
T. Sakaiya, Mitsuru Takahashi, T. Sakakibara, T. Noguchi
This thesis describes the effect of ground improvement due to Low-Replacement-Ratio SCP Method. In this method, the replacement ratio is 30 to 50 percent. Because 70 percent of the consolidation layer is composed of unimproved clay, it is designed with taking account of increase in strength of clay. Therefore, it is required to grasp strength of clay between the improved piles accurately which enables to compare the stress sharing of sand and clay. In addition, the factor of safety against slip failure can be obtained. This thesis studies a case about measurement of circular slide and stress sharing ratio by strength and void ratio of clay measured with RI-CPT and its analysis flow. The case is Haneda Air Port D-RUNWAY Project.
本文介绍了采用低置换比SCP法进行地基改造的效果。在这种方法中,替换率为30 ~ 50%。由于固结层70%为未改性粘土,故在设计时考虑了粘土强度的增加。因此,需要准确地掌握改进桩间粘土的强度,以便比较砂土和粘土的应力分担。此外,还可以得到抗滑破坏的安全系数。本文研究了用RI-CPT测量粘土的强度和孔隙比测量圆滑动和应力分担比的实例及其分析流程。这就是羽田机场d -跑道项目。
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引用次数: 0
Crack-Healing Behaviour of Zirconia /SiC Composite Ceramics and Strength Properties of Crack-Healing Specimens 氧化锆/碳化硅复合陶瓷的裂纹愈合行为及裂纹愈合试样的强度特性
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.742
K. Houjou, Syunsuke Sudo, Koji Takahashi
Zirconia/SiC composite ceramics have a high crack-healing ability at low temperature. We investigated the effects of SiC composite, environment on the crack-healing behavior. We also investigated the fatigue strength of heat-treated specimens. The main conclusions are as follows : (1) For crack-healing of ZrO2 ceramics it is necessary both a composite SiC and an oxidation environment. (2) When ZrO2/SiC ceramics are heat-treated in air, a phase-transformation by SiC composite caused not only the crack- healing but improvement of the fracture toughness and bending strength.
氧化锆/碳化硅复合陶瓷具有较高的低温裂纹愈合能力。研究了SiC复合材料、环境对裂纹愈合行为的影响。我们还研究了热处理试样的疲劳强度。主要结论如下:(1)ZrO2陶瓷的裂纹修复既需要复合SiC,也需要氧化环境。(2)在空气中热处理ZrO2/SiC陶瓷时,SiC复合材料的相变不仅使裂纹愈合,而且使断裂韧性和抗弯强度得到提高。
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引用次数: 4
Relaxation Behaviour of Laser Peening Residual Stress due to Mechanical Loading on Aluminum Alloy 铝合金机械载荷下激光强化残余应力的松弛行为
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.617
D. Miyashita, K. Takeda, S. Ohya, Y. Sano, Toshiyuki Saito, K. Akita
The relaxation behavior of residual stress induced by laser peening during mechanical loading was investigated on an aluminum alloy A2024. The residual stress relaxation process was measured by x-ray diffraction method and analyzed by a finite element method (FEM). The plastic deformation behavior was evaluated from the x-ray diffraction peak width and the FEM. The surface residual stress relaxation under tensile loading occurred when the plastic-deformation started at the inside of material where the balancing tensile residual stress existed. Under the compressive loading, the surface residual stress relaxation started due to the plastic deformation beneath the surface where the maximum compressive residual stress existed. The plastic deformation at the inside of material caused the redistribution of the residual stress and resulted in the relaxation of the surface residual stress. For both tensile and compressive loading, the surface compressive residual stress relaxation occurred before the total stress ( = (residual stress) + (applied stress)) at the surface reached the yield condition. All discussions in this study based on the mechanical deformation behaviour of the material. Therefore, the conclusions of this study are thought to be able to apply to the behavior of the residual stress under the mechanical loading on metallic materials treated by any mechanical surface treatment.
研究了激光强化对A2024铝合金机械加载过程中残余应力的松弛行为。采用x射线衍射法测量了残余应力松弛过程,并用有限元法对残余应力松弛过程进行了分析。通过x射线衍射峰宽和有限元分析对其塑性变形行为进行了评价。拉伸载荷作用下的表面残余应力松弛发生在材料内部存在平衡残余应力的塑性变形处。在压缩载荷作用下,由于最大残余压应力存在的表面以下发生塑性变形,表面残余应力开始松弛。材料内部的塑性变形引起残余应力的重新分布,导致表面残余应力的松弛。无论是拉伸加载还是压缩加载,在表面总应力(=(残余应力)+(外加应力))达到屈服条件之前,表面压缩残余应力都发生松弛。本研究中所有的讨论都基于材料的机械变形行为。因此,本研究的结论可以应用于任何机械表面处理的金属材料在机械载荷作用下的残余应力行为。
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引用次数: 5
Fabrication and Characterization of Carbon Fiber Derived from Woody Biomass 木质生物质碳纤维的制备与表征
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.35
M. Yoshioka, H. Katsura, N. Shiraishi
Douglas fir wood flour was liquefied in the presence of phenol/catalytic amounts of sulfuric acid mixture, after which formalin was added and reacted. Then, the free phenol was distilled off under reduced pressure from the reaction mixture to obtain the liquefied and resinified wood. The liquefied and resinified wood was melt spun, stabilized by three dimensional curing and finally carbonized at 900°C. Carbon fiber made from liquefied wood without reaction with formaldehyde resulted in the formation of macropores in it, which were found by SEM observations. The resinification of the liquefied wood with adequate amounts of formaldehyde prevented the formation of the macropores, which was endorsed by carbonization of synthetic novolak fibers. Measurements of carbonization yield by TGA comes into line with these observations.
在苯酚/催化量的硫酸混合物中液化花旗松木粉,然后加入福尔马林进行反应。然后,在减压下从反应混合物中蒸馏出游离苯酚,得到液化和树脂化木材。液化树脂化木材经熔融纺丝,三维固化稳定,900℃下碳化。用未与甲醛反应的液化木材制成的碳纤维在其内部形成了大孔隙,通过扫描电镜观察发现。适量的甲醛对液化木材的树脂化作用阻止了大孔的形成,这是合成诺沃拉克纤维碳化的结果。用热重分析仪测定的炭化产率与这些观察结果一致。
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引用次数: 1
The Role of Microfractography in Failure Analysis of Cold Forging Dies 显微断口学在冷锻模失效分析中的作用
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.1009
R. Ebara, K. Takeda, M. Iwamoto, Hideaki Fujimoto, A. Ogura, S. Hamaya
Microfractographic features in fracture surfaces for tensile, fatigue, impact, three point bending specimens of cold forging die steels with Rockwell C scale hardness number of 52 to 68 are presented. The emphasis is placed upon the stretched zone formation ahead of the fatigue crack and the relation between the stretched zone width and fracture toughness. Fatigue crack initiation behavior of plane and notched specimens are also characterized in low cycle up to giga-cycle ranges. A couple of microfractographic analyzed results for failed actual cold forging dies are exemplified. It can be concluded that qualitative and quantitative analysis by use of microfractograpy are possible for cold forging die failures.
介绍了洛氏硬度为52 ~ 68的冷锻模具钢的拉伸、疲劳、冲击、三点弯曲试样断口的显微断口特征。重点讨论了疲劳裂纹形成前的拉伸区,以及拉伸区宽度与断裂韧性的关系。在低周至千兆周范围内,平面和缺口试样的疲劳裂纹萌生行为也具有一定的特征。给出了失效冷锻模的几个显微断口分析结果。结果表明,采用显微断口法对冷锻模失效进行定性和定量分析是可行的。
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引用次数: 0
Influence of Curing in Early-Age and Drying to Microstructure of Fly Ash Concrete 早期养护和干燥对粉煤灰混凝土微结构的影响
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.763
Y. Ogawa, K. Uji, A. Ueno
The global warming is one of the most important problems for many countries. It is necessary to use fly ash instead of cement to decrease CO2 emission. This study shows influence of curing conditions in early-age on the pore structure of concrete with fly ash. The microstructure of dried concrete can be divided into 2 parts, if the volume of macro pore having larger than 50nm diameter and mode pore diameter are considered. One is porous microstructure because of drying. The other is the microstructure of concrete in which the hydration continues even after finishing moist curing. When the concrete blended fly ash in 15% of binder is cured in moisture for 7days, fly ash reacts effectively and the depth of parts influenced by drying is the same as that of concrete used only cement. If the mixture includes fly ash in 30% of binder and it is cured in moisture for 3 or 7 days, the microstructure is more porous than the other mixture. When the concrete is cured in moisture for 28 days, all microstructures have almost the same pore structures. Carbonation of dried concrete is also focused on in this study. Then, it evaluates the contribution of fly ash as a binder to carbonation rate with k-value. As fly ash fraction increases, carbonation depth becomes larger. However, when fly ash fraction is 15% and the concrete is cured in moisture for 7 days, the carbonation depth is almost the same as that of concrete used only cement. If fly ash is used in this condition, k-value shows 0.4 and k'-value, which is in the case of considering inhomogeneous of structure, shows the almost 1.0. The fly ash could be used as a general material if the fraction is 15% and the period of the moist-curing is 7days.
全球变暖是许多国家面临的最重要问题之一。为了减少二氧化碳的排放,有必要使用粉煤灰代替水泥。研究了早期养护条件对掺加粉煤灰混凝土孔隙结构的影响。如果考虑直径大于50nm的宏观孔隙体积和模态孔径,则干燥混凝土的微观结构可分为2部分。一是由于干燥造成的多孔结构。另一种是混凝土的微观结构,即使在完成湿养护后,水化作用仍在继续。掺加15%粘结剂的粉煤灰混凝土湿养护7d后,粉煤灰反应有效,受干燥影响部位深度与仅掺水泥混凝土相同。粉煤灰掺量为粘合剂的30%,湿固化3天或7天,其微观结构比其他混合料多孔性更强。混凝土湿固化28 d后,各微观结构孔隙结构基本一致。干燥混凝土的碳化也是本研究的重点。然后用k值评价了粉煤灰作为粘结剂对碳化率的贡献。粉煤灰掺量越大,碳化深度越大。当粉煤灰掺量为15%,混凝土湿养护7 d时,碳化深度与仅使用水泥的混凝土基本相同。如果在这种情况下使用粉煤灰,k值为0.4,考虑结构不均匀情况下的k′值接近1.0。粉煤灰掺量为15%,湿养护期为7天,可作为一般材料使用。
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引用次数: 0
Determination of Dynamic Friction Coefficients of Aluminum Alloys at Elevated Temperatures by Using Ring-Compression Tests 用环压缩试验测定高温下铝合金动摩擦系数
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.838
L. Chiang, Noriaki Nishioka, Jian-yih Wang, H. Hosokawa, T. Uesugi, Y. Takigawa, K. Higashi
The dynamic friction coefficients of the commercial aluminum alloys (A2014, A2024 and A6061) and a superplastic IN9021 alloy were measured by ring-compression tests in a temperature range from 573 to 753K and a stain rate range from 1.0 × 10-2 to 4.0 × 100s-1. In general the friction coefficients (m values) increase slightly with increasing the compressive strains even under the well-lubricated test conditions. The m values of the Al-Cu based alloys, including A2014, A2024 and IN9021, were almost same at 0.2∼0.4 at the temperatures below 723K, but increased rapidly at the temperatures above 723K. On the other hand those of A6061 were almost constant at about 0.4 at the temperatures below 753K. The analysis based on the constitutive equation with consideration of the effect from an existence of the particles indicated that the dominant deformation mechanisms under the investigated conditions were dislocation creep for A2014, and were superplasticity for IN9021 except for the test condition at 573K with 1.0 × 10-1s-1. The m values of the IN9021 were lower than those of A2014, even if the flow stresses of IN9021 were higher than those of A2014. So it was concluded that the m value under a superplasticity region was lower than that under a dislocation creep region. It suggested that the superplastic forming had more benefits for the engineering applications.
在573 ~ 753K的温度范围内,在1.0 × 10-2 ~ 4.0 × 100 -1的染色速率范围内,通过环压缩试验测量了A2014、A2024和A6061三种商用铝合金和超塑性IN9021合金的动摩擦系数。一般情况下,即使在润滑良好的试验条件下,摩擦系数(m值)也随压缩应变的增加而略有增加。Al-Cu基合金A2014、A2024和IN9021的m值在723K以下的0.2 ~ 0.4范围内基本一致,但在723K以上的温度下迅速升高。另一方面,A6061在低于753K的温度下几乎恒定在0.4左右。考虑颗粒存在的影响,基于本构方程的分析表明,在试验条件下,A2014的主要变形机制为位错蠕变,IN9021的主要变形机制为超塑性变形,573K条件下为1.0 × 10-1s-1。尽管IN9021的流动应力高于A2014,但IN9021的m值低于A2014。由此可知,超塑性区m值小于位错蠕变区m值。结果表明,超塑性成形具有较好的工程应用价值。
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引用次数: 0
Residual Stress Measurement in Aluminum Engine Block 铝发动机缸体残余应力测量
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.624
M. Hayashi, Y. Morii, Toru Saito, H. Suzuki, A. Moriai
Residual stress distribution at the cylinder block wall in 1500cc class aluminum engine was measured using RESA in JRR-3 of JAEA. In order to increase neutron flux at the gauge volume measured, newly developed vertically focused collimator was employed. Since the grain size in cast aluminum engine block was large, the oscillation method was applied. The residual stresses near the surface layers of cylinder block wall were compressive all in the tangential, the thickness and the cylinder axial directions, but tensile in the middle part of cylinder block wall. This means the residual stress distributions are likely to be hydrostatic. The residual stresses in the tangential direction were not balanced in the cylinder block wall. If the residual stress distribution in the hoop direction is approximated by 2 dimensional power equation, the residual stresses on the cylinder wall surface is estimated as about -140MPa and the mean residual stress in the cylinder wall is 15MPa.
在JAEA的JRR-3中,采用RESA测量了1500cc级铝发动机缸体壁面残余应力分布。为了提高测量容积处的中子通量,采用了新研制的垂直聚焦准直器。针对铸铝发动机缸体晶粒尺寸较大的特点,采用了振荡法。缸体壁面近表层残余应力在切向、厚度方向和缸体轴向方向均为压应力,而在缸体壁面中部为拉应力。这意味着残余应力分布可能是流体静力的。切向残余应力在缸体壁面处不平衡。若将环向残余应力分布近似为二维功率方程,则气缸壁面残余应力约为-140MPa,气缸壁面平均残余应力为15MPa。
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引用次数: 2
Effects of Aging Structures and Humidity on Fatigue Properties of Age-Hardened Al Alloy 时效组织和湿度对时效硬化铝合金疲劳性能的影响
Pub Date : 2011-01-01 DOI: 10.2472/JSMS.60.1015
K. Kariya, N. Kawagoishi, S. Furumoto, Yuzo Nakamura, E. Kondo
In order to investigate the effects of aging structures and humidity on fatigue properties of an extruded bar of age-hardened Al alloy 7075, rotating bending fatigue tests were carried out on T62, T73 and RRA (retrogression and reaging) treated plain specimens in two relative humidity of 25% and 85%. Fatigue strength in low humidity was higher in the order of the RRA, T62 and T73 treated specimens corresponding to the order of static strength. On the other hand, fatigue strength decreased in high humidity in all of the alloys and the decrease was the highest in the RRA treated specimen, which means that the RRA treated alloy is very sensitive to humidity environment. In case of the T73 treated alloy, cracks propagated in shear mode in high humidity and under high stress levels due to the marked texture of the alloy, though tensile mode crack growth is more common in the alloy. Similar crack growth behavior was found in the T62 treated alloy, too. In case of the RRA treated alloy, however, the tendency for a crack to grow in the shear mode was very weak even in high humidity and under high stress levels in spite that the alloy had the same marked texture. The effects of microstructure and humidity on the initiation and propagation of small cracks were marked in all of the alloys.
为了研究时效组织和湿度对时效硬化铝合金7075挤压杆疲劳性能的影响,在相对湿度为25%和85%的条件下,对T62、T73和RRA(回归和时效)处理的平面试样进行了旋转弯曲疲劳试验。低湿度条件下,RRA、T62、T73处理试样的疲劳强度依次高于静强度顺序。另一方面,所有合金的疲劳强度在高湿条件下均有下降,其中RRA处理后的疲劳强度下降幅度最大,说明RRA处理后的合金对湿度环境非常敏感。在T73处理合金的情况下,由于合金的显著织构,裂纹在高湿和高应力水平下以剪切模式扩展,尽管拉伸模式裂纹扩展在合金中更常见。在T62处理合金中也发现了类似的裂纹扩展行为。然而,在RRA处理合金的情况下,即使在高湿度和高应力水平下,裂纹在剪切模式下扩展的趋势也非常弱,尽管合金具有相同的显著织构。在所有合金中,微观组织和湿度对小裂纹的萌生和扩展都有显著的影响。
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引用次数: 5
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journal of the Japan Society for Testing Materials
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