Ahmed Hadi, Raïsa Roeplal, Yusong Pang, Dingena L. Schott
Segregation control is a challenging yet crucial aspect of bulk material handling processes. The discrete element method (DEM) can offer useful insights into segregation phenomena, provided that reliable models are developed. The main challenge in this regard is finding a good balance between including particle-level details and managing the computational load. This is especially true for industrial applications, where multi-component flows consisting of particles with various irregular shapes and wide size distributions are encountered in huge amounts. In this work, we review the state of the art in DEM modelling of segregation in industrial applications involving the gravity-driven flow of dry, cohesionless granular materials. We start by introducing a novel scientific notation to distinguish between different types of mixtures. Next, we review how parameters for mixture models are determined in the current literature, and how segregation is affected by material, geometric and operational parameters based on these models. Finally, we review existing segregation indices and their applicability to multi-component segregation. We conclude that systematic calibration procedures for segregation models are currently missing in the literature, and realistic models representing multi-component mixtures have not yet been developed. Filling these gaps will pave the way for optimising industrial processes dealing with segregation.
{"title":"DEM Modelling of Segregation in Granular Materials: A Review","authors":"Ahmed Hadi, Raïsa Roeplal, Yusong Pang, Dingena L. Schott","doi":"10.14356/kona.2024017","DOIUrl":"https://doi.org/10.14356/kona.2024017","url":null,"abstract":"Segregation control is a challenging yet crucial aspect of bulk material handling processes. The discrete element method (DEM) can offer useful insights into segregation phenomena, provided that reliable models are developed. The main challenge in this regard is finding a good balance between including particle-level details and managing the computational load. This is especially true for industrial applications, where multi-component flows consisting of particles with various irregular shapes and wide size distributions are encountered in huge amounts. In this work, we review the state of the art in DEM modelling of segregation in industrial applications involving the gravity-driven flow of dry, cohesionless granular materials. We start by introducing a novel scientific notation to distinguish between different types of mixtures. Next, we review how parameters for mixture models are determined in the current literature, and how segregation is affected by material, geometric and operational parameters based on these models. Finally, we review existing segregation indices and their applicability to multi-component segregation. We conclude that systematic calibration procedures for segregation models are currently missing in the literature, and realistic models representing multi-component mixtures have not yet been developed. Filling these gaps will pave the way for optimising industrial processes dealing with segregation.","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135442728","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Particle Size Measurement Using a Phase Retrieval Holography System with a GPU-Equipped SBC","authors":"Yohsuke Tanaka, D. Nakai","doi":"10.14356/kona.2024002","DOIUrl":"https://doi.org/10.14356/kona.2024002","url":null,"abstract":"","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84567722","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Measurement of Fugitive Particulate Matter Emission: Current State and Trends","authors":"Tianyi Cai, Wu Zhou","doi":"10.14356/kona.2024008","DOIUrl":"https://doi.org/10.14356/kona.2024008","url":null,"abstract":"","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77330263","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
R. M. Lima, Gisele M. Souza, R. J. Brandão, C. Duarte, M. Barrozo
{"title":"Effects of DEM Parameters and Operating Conditions on Particle Dynamics in a Laboratory Scale Rotating Disc","authors":"R. M. Lima, Gisele M. Souza, R. J. Brandão, C. Duarte, M. Barrozo","doi":"10.14356/kona.2024016","DOIUrl":"https://doi.org/10.14356/kona.2024016","url":null,"abstract":"","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72528507","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Particle breakage occurs in comminution machines and, inadvertently, in other process equipment during handling as well as in geotechnical applications. For nearly a century, researchers have developed mathematical expressions to describe single-particle breakage having different levels of complexity and abilities to represent it. The work presents and analyses critically a breakage model that has been found to be suitable to describe breakage of brittle materials in association to the discrete element method, either embedded in it as part of particle replacement schemes or coupled to it in microscale population balance models. The energy-based model accounts for variability and size-dependency of fracture energy of particles, weakening when particles are stressed below this value, as well as energy and size-dependent fragment size distributions when particles are stressed beyond it, discriminating between surface and body breakage. The work then further validates the model on the basis of extensive data from impact load cell and drop weight tests. Finally, a discussion of challenges associated to fitting its parameters and on applications is presented.
{"title":"Review and Further Validation of a Practical Single-particle Breakage Model","authors":"L. M. Tavares","doi":"10.14356/KONA.2022012","DOIUrl":"https://doi.org/10.14356/KONA.2022012","url":null,"abstract":"Particle breakage occurs in comminution machines and, inadvertently, in other process equipment during handling as well as in geotechnical applications. For nearly a century, researchers have developed mathematical expressions to describe single-particle breakage having different levels of complexity and abilities to represent it. The work presents and analyses critically a breakage model that has been found to be suitable to describe breakage of brittle materials in association to the discrete element method, either embedded in it as part of particle replacement schemes or coupled to it in microscale population balance models. The energy-based model accounts for variability and size-dependency of fracture energy of particles, weakening when particles are stressed below this value, as well as energy and size-dependent fragment size distributions when particles are stressed beyond it, discriminating between surface and body breakage. The work then further validates the model on the basis of extensive data from impact load cell and drop weight tests. Finally, a discussion of challenges associated to fitting its parameters and on applications is presented.","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2022-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87878908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The KONA Award 2020","authors":"","doi":"10.14356/kona.2022024","DOIUrl":"https://doi.org/10.14356/kona.2022024","url":null,"abstract":"","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2022-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72471916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Maik Orth, P. Kieckhefen, Swantje Pietsch, S. Heinrich
{"title":"Correlating Granule Surface Structure Morphology and Process Conditions in Fluidized Bed Layering Spray Granulation","authors":"Maik Orth, P. Kieckhefen, Swantje Pietsch, S. Heinrich","doi":"10.14356/kona.2022016","DOIUrl":"https://doi.org/10.14356/kona.2022016","url":null,"abstract":"","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2022-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89829442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The grain sizes can significantly influence the granular mechano-morphology, and consequently, the macro-scale mechanical response. From a purely geometric viewpoint, changing grain size will affect the volumetric number density of grain-pair interactions as well as the neighborhood geometry. In addition, changing grain size can influence initial stiffness and damage behavior of grain-pair interactions. The granular micromechanics approach (GMA), which provides a paradigm for bridging the grain-scale to continuum models, has the capability of describing the grain size influence in terms of both geometric effects and grain-pair deformation/dissipation effects. Here the GMA based Cauchy-type continuum model is enhanced using simple power laws to simulate the effect of grain size upon the volumetric number density of grain-pair interactions, and the parameters governing grain-pair deformation and dissipation mechanisms. The enhanced model is applied to predict the macroscopic response of cohesive granular solids under conventional triaxial tests. The results show that decreasing grain-sizes can trigger brittle-to-ductile transition in failure. Grain size is found to affect the compression/dilatation behavior as well as the post-peak softening/hardening of granular materials. The macro-scale failure/yield stress is also found to have an inverse relationship with grain-sizes in consonance with what has been reported in the literature.
{"title":"Grain-size Effects on Mechanical Behavior and Failure of Dense Cohesive Granular Materials","authors":"P. Poorsolhjouy, A. Misra","doi":"10.14356/kona.2022001","DOIUrl":"https://doi.org/10.14356/kona.2022001","url":null,"abstract":"The grain sizes can significantly influence the granular mechano-morphology, and consequently, the macro-scale mechanical response. From a purely geometric viewpoint, changing grain size will affect the volumetric number density of grain-pair interactions as well as the neighborhood geometry. In addition, changing grain size can influence initial stiffness and damage behavior of grain-pair interactions. The granular micromechanics approach (GMA), which provides a paradigm for bridging the grain-scale to continuum models, has the capability of describing the grain size influence in terms of both geometric effects and grain-pair deformation/dissipation effects. Here the GMA based Cauchy-type continuum model is enhanced using simple power laws to simulate the effect of grain size upon the volumetric number density of grain-pair interactions, and the parameters governing grain-pair deformation and dissipation mechanisms. The enhanced model is applied to predict the macroscopic response of cohesive granular solids under conventional triaxial tests. The results show that decreasing grain-sizes can trigger brittle-to-ductile transition in failure. Grain size is found to affect the compression/dilatation behavior as well as the post-peak softening/hardening of granular materials. The macro-scale failure/yield stress is also found to have an inverse relationship with grain-sizes in consonance with what has been reported in the literature.","PeriodicalId":17828,"journal":{"name":"KONA Powder and Particle Journal","volume":null,"pages":null},"PeriodicalIF":4.1,"publicationDate":"2022-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89939753","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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